Char-Broil 463621612 Product Manual Download Page 4

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First Time Use

Read your Assembly Manual and ensure the grill is put together 
properly.  Remove all Point-of-Purchase advertising material from 
all grill surfaces before first use.  We recommend operating your 
grill on its highest setting for 15-20 minutes prior to your first use.  
This aids in removing the oils used during manufacturing.

Lava Rock / Briquettes

This gas grill has been designed, engineered, and tested to be 
used with flame tamers or heat distribution plates to provide 
more even heating, improve the cleaning process, and reduce 
flare-ups.  The addition of after market lava rocks, charcoal, or 
briquettes of any type will cause poor combustion and increase 
the likelihood of a grease fire, and is not recommended.  Using 
briquettes, lava rock, or charcoal in this grill will void your 
warranty.  For extra smoke flavor, we recommend using a 
smoker box with wood chips.

Temperature - Convective Grills ONLY.

The temperature gauge in the hood of your new grill measures 
air temperature.  The air temperature inside your grill will never 
be as hot as the temperature at the cooking surface.

Note:  Since 1995, all regulators (the part that attaches to the gas 
tank to regulate the flow of gas) have included a safety feature 
that restricts gas flow in the event of a gas leak. You can 
inadvertently activate this safety feature without having a gas 
leak. This typically occurs when you turn on the gas using the 
grill control knob before you turn on the LP tank valve.  If the gas 
regulator safety feature activates, the grill will only reach 
temperatures between 250°F and 300°F even with all burners on 
the high setting.

If your grill is not getting hotter than 250°F to 300°F these 
steps should be taken first to reset the gas regulator safety 
device:

1. Open the grill lid.
2. Turn off all knobs on the control panel in front.
3. Turn off the tank knob.
4. Disconnect the regulator from the LP tank.
5. Wait 30 seconds.
6. Reconnect the regulator to the LP tank.
7. Slowly open the LP tank knob all the way. Do not put 

excessive force on the valve at the full open position to avoid 
damaging the valve.

8. Turn on the appropriate control knob and light the grill per the 

instructions on the control panel.

An illustration of this process is included in this Product Guide.  
See Troubleshooting section for additional information.

Pre-Heating Your Grill

Just like your home oven, your grill should be pre-heated to 
provide optimum performance. Pre-heat the grill on high for 10-
15 minutes – longer if weather conditions require.  Please refer to 
the lighting instructions inside the Product Guide if you have 
questions about how to light your grill.  A match-light chain and 
hole is provided for your convenience.

GRILLING GUIDE – Getting Started 

Regulator

Coupling Nut

Summary of Contents for 463621612

Page 1: ...l Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at www charbroil com...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and...

Page 12: ...ush in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smo...

Page 13: ...in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned o...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...ONT LEFT S 1 CART LEG LOWER REAR ASSEMBLY T 4 LEG CONNECTER U 1 EXTENDER V 2 SIDE BRACE W 1 FRONT PANEL X 1 HANDLE Y 1 TANK SUPPORT BRACKET Z 2 HEAT TENT AA 1 COOKING GRATE BB 1 SWINGAWAY CC 1 TANK EX...

Page 16: ...PARTS DIAGRAM 16 B A D C J R U M G F I L K Q S II T E O P HH V Y H N W X AA Z EE CC JJ FF DD F I J K T T V BB GG...

Page 17: ...emblies into tank support bracket and leg extender Front Leg Assembly Rear Leg Assembly Tank Support Bracket Leg Extender Wheels Turn assembly upside down Insert axle rod through wheel legs tank suppo...

Page 18: ...then flex the tank exclusion wire to insert the other end into the hole on front right leg Tank Exclusion Wire Side braces Turn cart assembly upright Clip side braces onto the preassembled 10 24x1 2 m...

Page 19: ...on Note Regulator and hose should be outside of Side Brace Firebox Assembly Shelves Place the side shelf brackets onto side shelf as shown Pull the side shelf brackets to lock into the preassembled 10...

Page 20: ...nge Pin Qty 2 Lid assembly Place lid assembly onto firebox align hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Vaporizer Bar Place vaporizer bar onto V B...

Page 21: ...f swing away pivot wire into holes in sides of grill lid Insert ends of swing away leg wire into holes insides of firebox NOTE Pivot and leg wires running side to side should be under wires running fr...

Page 22: ...rill with risk of fire or property damage CAUTION Grease Cup and Grease Cup Clip Hang grease cup clip from bottom of firebox and place grease cup into grease cup clip Tank Retainer Insert tank retaine...

Page 23: ...nder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions...

Page 24: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 25: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 26: ...NOTES 26...

Page 27: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

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