Char-Broil 463620809 Product Manual Download Page 12

USDA Recommended Safe Minimum

Internal Temperatures

Beef, Veal, Lamb, Steaks, & Roasts

145° F

Fish

145° F

Pork

160° F

Beef, Veal, Lamb Ground

160° F

Egg Dishes

160° F

Turkey, Chicken & Duck Whole,
Pieces & Ground

165° F

Cooking on your new grill is a hands-on experience, and it is 
recommended to remain outside with your grill while cooking.  
Grilling can be affected by many external conditions.  In cold 
weather, you will need more heat to reach an ideal cooking 
temperature, and grilling may take longer.  The meat's internal 
temperature and thickness can also affect cooking times.  Cold 
and thicker meats will take longer to cook. 

Internal Meat Temperatures

Meat cooked on a grill often browns very fast on the outside.  
Therefore, use a meat thermometer to ensure it has reached 
safe internal temperatures.

Please refer to the USDA for complete, up-to-date information.  
Our internal temperature chart is based on USDA standards for 
meat doneness.  Check it out at 

Sauces

Sauces containing sugars and fats can cause flare-ups, and your 
food may burn.  In general, apply these sauces during the final 
10 minutes of cooking.  Keep in mind, use of excessive sauces 
or glazes will also require extra cleaning afterwards.

Marinades and Rubs

To enhance the flavor of grilled foods, a liquid marinade or dry 
rub can be used prior to cooking.  Meat can be either soaked or 
injected with liquid marinade up to 24 hours prior to grilling.  Dry 
rubs can be applied directly to the meat immediately before 
grilling.

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12

GRILLING GUIDE – Tips & Tricks 

Wood Chips

For extra smoke flavor when grilling, try adding wood chips.  
Soak the chips in water for approximately 30 minutes before 
adding to a smoke box or pan.  Place smoke box or pan on top of 
the cooking grate above the flame.  Turn grill on high until the 
wood starts to smoke.  Reduce heat to desired temperature for 
cooking, and place food on cooking grate as desired.  Close lid to 
retain more smoke.  Hardwood varieties that work particularly 
well with grilled foods include Alder, Apple, Cherry, Grapevines, 
Hickory, Mesquite, Oak, Rosemary and Sassafras.

Skewers

Metal skewers should be flat, with long handles.  Round skewers 
allow food to roll when turned, so it may not cook as evenly.  Use 
metal skewers when cooking meat kabobs.  Wooden skewers 
should be soaked in water for an hour before use, and are best 
used for quick cooking foods such as vegetables and fruits.

Utensils

Use tongs or a spatula to handle the food instead of a fork, and 
don't turn the food too
often.  Piercing the food
with a fork will release
juices that you want in
the meat, and may
cause flare-ups.

Summary of Contents for 463620809

Page 1: ...Infrared Grills Protected under one or more of the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 1...

Page 2: ...ed Warranty 14 Parts List 15 Parts Diagram 16 Assembly 17 25 Troubleshooting 26 27 Registration Card 31 Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow...

Page 3: ...1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recre...

Page 4: ...ove gas from LP cylinder contact an LP dealer or call a local fire department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder The LP cylin...

Page 5: ...ed or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution s Do not use household cleaning agents Damage to...

Page 6: ...htly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Co...

Page 7: ...ng It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determin...

Page 8: ...er and electrodes See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP tank before checking valves Knobs lock in OFF position To check valves first push in knobs a...

Page 9: ...NTURI CLEAN OUT VENTURI REMOVE BURNER CLIPS If you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s In s...

Page 10: ...dvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator...

Page 11: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 12: ...des and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grillin...

Page 13: ...Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discol...

Page 14: ...ny applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer...

Page 15: ...WHEEL M 1 AXLE ROD N 1 SIDE BRACE F TANK RETAINER O 1 CART LEG UPPER RIGHT W O TANK BRACE P 1 MATCH HOLDER Q 1 LOWER LEG CART REAR W LEG EXTENDER R 1 LEG WHEEL LEFT BACK STRAIGHT S 1 LOWER LEG CART F...

Page 16: ...PARTS DIAGRAM B C Y F II G JJ H I J BB V S Q T X O AA A Z FF KK GG H J I P HH K D N V M L R U W CC EE DD E 16...

Page 17: ...ide brace and left front leg curve with 10 24x1 1 4 screw and 10 24 flange nut Attach support bracket in second hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty...

Page 18: ...h back braces with 10 24x1 1 4 Machine screws and 10 24 Flange nuts Wheels Turn assembly upside down Insert axle rod through wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach...

Page 19: ...4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 Machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if yo...

Page 20: ...debraceandsecurewith 10 24x3 8 Wingnut 10 24 Flange Nut Qty 2 10 24X1 2 Machine Screw Qty 2 Hook tank exclusion wires onto front panel brackets attach other end to back brace with 8 32X3 8 Sheet metal...

Page 21: ...attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 Machine screws 5x15 Fiber washers and 10 24 Wing nuts C Push control knobs onto valve stems C 9 10 24x1 1...

Page 22: ...Back of leg with 1 4 20x1 1 4 Screws and 1 4 20 Flange Nuts B Repeat above steps for another side 10 Mounting Bracket 8 32x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine Scr...

Page 23: ...nd Upper Hinges Attach handle to lid with 7X15 Fiber Washers and 1 4 20 Wing nuts A Attach upper hinges to back of lid using 10 24x1 2 Machine screws 5x15 Fiber washers and 10 24 Flange nuts Hinge sho...

Page 24: ...ign the slots on heat tent to heat tent support screws Place cooking grate onto firebox 14 Swing Away Insert ends of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away le...

Page 25: ...nk support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always kee...

Page 26: ...eplace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder L...

Page 27: ...f carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace kn...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

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