Char-Broil 463610512 Product Manual Download Page 9

9

WARNING

If “growing” bubbles appear do not use or move the LP 
cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer to 

assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise to a 

full stop

.

4.

Remove the protective cap from LP cylinder valve. Always use 

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered
into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing 

your empty LP cylinder through an exchange service. Use only 
those reputable exchange companies that inspect, precision fill, 
test and certify their cylinders. 

 Exchange your cylinder only 

for an OPD safety feature-equipped cylinder as described 
in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged 

or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, 

away from ignition sources such as gas fired or electrical 
appliances. During leak test, keep grill away from open flames 
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. 

s

 Do not use household cleaning agents.

 Damage to gas 

train components can result.

Brush soapy solution onto areas indicated by arrows 

in figure below.

5.

Hold regulator and insert nipple into LP 

cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve so 
as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

 or plugs may result in leakage of propane.

Summary of Contents for 463610512

Page 1: ...rial number 09 20 11 G208 001 190801 2011 Char Broil LLC Columbus GA 31902 Printed in China For support and to register your grill please visit us at www charbroil com If you have questions or need as...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and...

Page 12: ...ush in knobs and release knobs should spring back If knobs do not spring back replace valve assembly before using grill Turn knobs to LOW position then turn back to OFF position Valves should turn smo...

Page 13: ...in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned o...

Page 14: ...y or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commerc...

Page 15: ...LLECTOR H 2 SIDE SHELF I 2 MOUNTING BRACKET F SIDE SHELF LF RB J 2 MOUNTING BRACKET F SIDE SHELF LB RF K 1 CART LEG UPPER LEFT L 2 WHEEL M 1 AXLE ROD N 1 SIDE BRACE O 1 CART LEG UPPER RIGHT P 1 MATCH...

Page 16: ...B C Y F II G JJ H I J BB V S Q T X O AA A Z FF GG H J I P HH K D N V M L R U W CC EE DD E PARTS DIAGRAM 16...

Page 17: ...eft front leg curve with 10 24x1 1 4 machine screw and 10 24 flange nut Attach support bracket in the third hole from bottom of leg with hinge pins and hitch pins A 2 10 24x1 1 4 Machine Screw Qty 3 1...

Page 18: ...back braces with 10 24x1 1 4 machine screws and 10 24 flange nuts Wheels Turn assembly upside down Insert axle rod into wheel legs and other wheel Attach with a wheel bushing and hitch pin Attach all...

Page 19: ...Qty 4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24x1 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if...

Page 20: ...wingscrew 10 24 Flange Nut Qty 2 10 24x1 2 Machine Screw Qty 2 Hook tank exclusion wire onto right front leg Flex tank exclusion wire to insert other end into the back brace with 8x3 8 sheet metal sc...

Page 21: ...ttaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 fiber washers and 10 24 wing nuts C Push control knobs onto valve stems C 10 24x1 1 4 M...

Page 22: ...k of leg with 1 4 20x1 1 4 machine screws and 1 4 20 flange nuts B Repeat above steps for another side 10 Mounting Bracket 8x3 8 Sheet Metal Screw Side Shelf Bushing Side Shelf 1 4 20x1 1 4 Machine Sc...

Page 23: ...hers and 1 4 20 wing nuts A Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 5x15 Fiber...

Page 24: ...pper Hinges fit inside lower hinges Secure using two hinge pins and hitch pins Tighten upper hinge screws 13 Heat Tent and Cooking Grate Place heat tent into firebox Align the slots on heat tent to he...

Page 25: ...ank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Always ke...

Page 26: ...inder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and...

Page 27: ...e knob Inspect wire insulation and proper connection Replace wires if insulation is broken Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder T...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE...

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