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Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carr

yover 

tube

Firebox

burner

bracket

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

13  

Summary of Contents for 463460710

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...ropane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 10: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 11: ...grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot mat...

Page 12: ...Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonab...

Page 13: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 14: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 15: ...NT T 3 COOKING GRATE U 1 WARMING RACK V 1 SIDEBURNER GRATE W 1 LEFT SIDE SHELF F SB X 1 DRIP PAN F SB Y 1 SIDE BURNER Z 1 LEFT CONTROL PANEL F SIDE SHELF AA 1 RIGHT SIDE SHELF BB 1 PANEL F RIGHT SIDE...

Page 16: ...PARTS DIAGRAM 16 S E F Q D B A JJ I Z L C K BB EE FF GG DD N O T KK U SS PP VV B G H J M P R S S S T T AA OO QQ RR II HH II MM NN CC Y V X UU LL W WW TT XX...

Page 17: ...Rear Front 17 2 1 4 20x1 2 screw Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must Be on left side o...

Page 18: ...10 24x1 2 screws 5mm lock washers and 5mm flat washers on each side 18 3 3 Attach front brace to side panels using two 10 24X1 2 screws 5mm lock washers and 5mm flat washers on each side Magnet 5mm f...

Page 19: ...secure with two 8 32x3 8 screws and 8 32 flange nuts B Front brace 8 32x3 8 screw 8 32 flange nut Upper tank exclusion wire Lower tank exclusion wire Magnet 19 Two 8 32x3 8 machine screws are installe...

Page 20: ...bs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 scre...

Page 21: ...fiber washer 1 4 20x1 2 screw flange nut B 7mm flat washer 7mm lock washer 1 4 20x1 2 screw CAUTION SHARP EDGES Wear gloves if necessary A Place drip pan onto sideburner shelf Secure with 10 24x 1 2 s...

Page 22: ...b Control knob bezel Sideburner valve bracket Insert sideburner into sideburner drip pan A make sure burner tube engages with sideburner valve Illustration B shows correct burner to valve engagement C...

Page 23: ...g grate into holes in drip pan Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Flame tamer Back of f...

Page 24: ...ing grates into grill bottom Cooking Grates To assemble Swing Away first insert pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Pivot wire Swing...

Page 25: ...ip Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION Unscrew ignitor cap and place AA battery into ignitor slot with positiv...

Page 26: ...art side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD of tank valve face to front door See Use Care manual to perf...

Page 27: ...urn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylin...

Page 28: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 29: ...and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak o...

Page 30: ...NOTES 30...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31...

Page 32: ......

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