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THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 register your grill online at www.grillregistration.com

1-800-241-7548

463460708 • 80016598 • 01-03-08

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

MODEL 463460708 • PRODUCT GUIDE

Summary of Contents for 463460708

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...defects or other reproductive harm Wash your hands after handling this product Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied...

Page 3: ...tive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel grill Cooking smoke from normal use of the grill will eventually coat and discol...

Page 4: ...elled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer s...

Page 5: ...on fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP...

Page 6: ...clockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture be...

Page 7: ...is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you no...

Page 8: ...ely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated gri...

Page 9: ...rode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace flame tamers and cooking grates Correct burner to valve...

Page 10: ...Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Gr...

Page 11: ...your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to remove any food particles or marinade fro...

Page 12: ...l and Design Char Broil Gas Grill Briquettes Char Diamonds Cooking Zone and Design Diamond Flame Executive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flam...

Page 13: ...463460708 13 PARTS DIAGRAM Model No 463460708 P S G H E F R Q D B A I Y Z L C N K BB JJ GG HH AA DD II FF EE KK CC N O X J O M NN OO T LL U MM W V...

Page 14: ...elf Non locking caster Rear Front 2 1 4 20x1 2 screw Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole mu...

Page 15: ...exclusion wire first B Line up the front of tank exclusion wire to holes in top brace and secure with two 8 32x3 8 screws and 8 32 flange nuts B A 8 32 Flange Nut 8 32x3 8 Screw 8 32x3 8 Screw 3 Attac...

Page 16: ...This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the...

Page 17: ...f Hang sideburner shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to fire...

Page 18: ...08 10 Remove two 8 32x3 8 screws from sideburner valve bracket From behind the fascia place sideburner valve bracket into hole Attach bezel to valve with 8 32x3 8 screws Press sideburner control knob...

Page 19: ...correct burner to valve engagement Center stud on bottom of sideburner fits into center hole in sideburner drip pan Secure with one wingnut C Connect sideburner ignitor wire to sideburner electrode Bu...

Page 20: ...r burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Flame tamer Back of firebox F l a m e t a m e r Front of firebox 14 Place cooki...

Page 21: ...s into holes in sides of grill bottom 15 Pivot wire Swing Away Leg wire Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip Failure to install grease cup will cause h...

Page 22: ...ing to grill and regulator Once tank has been filled and leak checked place tank into tank hole in bottom shelf as shown Secure tank with tank screw at rear of bottom shelf See Use Care section to per...

Page 23: ...LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Te...

Page 24: ...ryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Replace knob In...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...fety Checklist Read and understand owners manual Never overfill LP cylinder Overfilled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in b...

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