Char-Broil 463441311 Product Manual Download Page 13

13 

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryove

 

r tu

be

Firebox

burner

bracket

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

rebox

Fi

Carryover tube

Firebox burner

bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

Summary of Contents for 463441311

Page 1: ...Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signa...

Page 2: ...h heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories suc...

Page 4: ...ertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator sa...

Page 5: ...ath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requir...

Page 6: ...ades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilli...

Page 7: ...inless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor...

Page 8: ...expectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cy...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot...

Page 12: ...rts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use no...

Page 13: ...ng grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gr...

Page 14: ...applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer mis...

Page 15: ...1 ELECTRODE MAIN BURNER D 3 CARRY OVER TUBE E 1 CONTROL PANEL MAIN F 1 ELECTRONIC MODULE W BUTTON G 1 HEAT SHIELD F EI MODULE H 1 VALVE HOSE REGULATOR I 5 BEZEL F KNOB J 5 CONTROL KNOB K 1 GRILL LID...

Page 16: ...PARTS DIAGRAM 16 A B B B C D D D E F G H I J I J K L M N S R U Y V X AA W Z CC DD FF GG JJ HH II EE LL MM NN O QQ KK B P Q S S S T T T BB OO PP RR SS I I I J J J...

Page 17: ...Qty 4 1 4 20x1 1 2 Machine Screw Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with 1 4 20x1 1 2 screws and 1 4 20 flange nuts A...

Page 18: ...assembly upside down Insert axle rod into wheel legs and other Axle Attach with 1 8mm flat washer and hitch pin Hammer leg extenders into right legs Axle Spacer Spacer and wheel Axle Rod Cone side of...

Page 19: ...wo people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 machine screws Qty 4 1...

Page 20: ...rt brackets on side of firebox A Inside firebox insert 7x15 fiber washers and 1 4 20x1 2 machine screws as shown B Attach shelf with flange nuts on each side C A B C Right Side Shelf B ck f f r bo a o...

Page 21: ...r washers and 1 4 20x1 2 machine screws as shown B Attach sideburner shelf with flange nuts on each side C Qty 4 7x15 Fiber Washer Qty 4 1 4 20x1 2 Machine Screw Qty 4 1 4 20 Flange Nut C Attach fasci...

Page 22: ...er into shelf Make sure valve is inside sideburner tube Attach sideburner with wing nut B Hook burner clip to sideburner tube and around manifold Attach sideburner ignitor wire C Press sideburner cont...

Page 23: ...of Swing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running...

Page 24: ...securely in place See Use and Care section to correctly Leak Test and perform the Burner Flame Check CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting...

Page 25: ...lve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the L...

Page 26: ...gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinde...

Page 27: ...nections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present...

Page 28: ...NOTES 28...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 32: ......

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