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THIS GRILL IS FOR OUTDOOR USE ONLY.

If you have questions or need assistance during assembly, please call 

.

To insure your satisfaction and for follow-up service,

 register your grill online at www.grillregistration.com

1-800-241-7548

463421908 • 80016550 • 03-20-08

CAUTION:

Read and follow all safety statements, assembly 
instructions, and use and care directions before 
attempting to assemble and cook.

INSTALLER/ASSEMBLER:

Leave this manual with consumer.

CONSUMER:

Keep this manual for future reference.

WARNING:

Failure to follow all manufacturer’s instructions could 
result in serious personal injury and/or property 
damage.

CAUTION:

Some parts may contain sharp edges – especially as 
noted in the manual! Wear protective gloves if 
necessary.

MODEL 463421908 • PRODUCT GUIDE

Summary of Contents for 463421908

Page 1: ...low all safety statements assembly instructions and use and care directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for fut...

Page 2: ...potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may res...

Page 3: ...g 23 25 Warranty 26 Registration Card 27 463421908 3 To insure your satisfaction and for follow up service register your grill online at www grillregistration com WARNING Do not attempt to repair or a...

Page 4: ...ts 12 30 5cm diameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tanks of the U S Department of Transportation...

Page 5: ...cision fill test and certify their tanks Exchange your tank only for an OPD safety feature equipped tank as described in the LP Tank section of this manual Always keep new and exchanged LP tanks in up...

Page 6: ...ockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture belo...

Page 7: ...ve grill unattended while preheating or burning off food residue on HIGH If grill has not been regularly cleaned a grease fire can occur that may damage the product Ignitor Lighting s Do not lean over...

Page 8: ...apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plast...

Page 9: ...ctrode to burner 11 Carefully replace burners 12 Attach burners to brackets on firebox 13 Reposition carryover tubes and attach to burners Replace heat tents and cooking grates Correct burner to valve...

Page 10: ...to kill bacteria Use a thermometer to ensure proper internal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800...

Page 11: ...ng the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water It is important to r...

Page 12: ...ive Chef Faststart Flare Fighter FlavorMaster Gas Grill Silouette and Design H2O Smoker Lava Flame MasterFlame MasterFlame Precision Cooking System PowerSpark Quantum VIP PrecisionFlame and Design Sie...

Page 13: ...463421908 13 PARTS DIAGRAM Model No 463421908 N Q P P E O D O B B G F II HH T S A H C K V W EE FF I J L L M M GG X R U L M BB AA Y Z DD CC JJ...

Page 14: ...lace legs as shown A Left leg assembly has large holes on ends of legs Hook tank exclusion wire into right and left leg assemblies B 1 Left Leg Assembly has large holes on ends of legs A Tank Exclusio...

Page 15: ...d 1 4 20 flange nuts Place bottom shelf with cut out hole for LP tank next to legs with axle holes Attach to right and left leg assemblies with Qty 4 1 4 20x1 1 2 Machine Screw Qty 4 1 4 20 Flange Nut...

Page 16: ...urn assembly upside down Insert axle rod into wheel legs wheel bushing and other wheel Attach with 1 8mm flat washer and hitch pin Push leg extenders into right legs Axle Rod Wheel Leg Extenders Cone...

Page 17: ...lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Qty 4 7mm Lock Washer Qty 4 1 4 20x1 2 M...

Page 18: ...s on side of firebox A Inside firebox insert fiber washers and 1 4 20x1 2 screws as shown B Attach shelf with flange nuts on each side C A Back of cart B Right Side Shelf Qty 4 Fiber Washer Qty 4 1 4...

Page 19: ...ert fiber washers and 1 4 20x1 2 screws as shown B Attach sideburner shelf with flange nuts on each side C Attach fascia to firebox with 8x3 8 self tap screw D A Sideburner Shelf Back of cart B C D Qt...

Page 20: ...burner tube and around manifold Attach sideburner ignitor wire D Press sideburner control knob onto valve stem E Place grate onto sideburner shelf F B Make sure valve is inside sideburner tube Attach...

Page 21: ...ing Away pivot wire into holes in sides of grill lid Insert ends of Swing Away leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side should be under wires running front...

Page 22: ...ll protection device CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform t...

Page 23: ...de Replace LP tank Turn off LP tank valve Return LP tank to gas supplier Turn off LP tank valve Remove regulator from tank and visually inspect rubber seal for damage See LP Tank Leak Test and Connect...

Page 24: ...d s of carryover tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Replace ignitor Repla...

Page 25: ...re generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate igni...

Page 26: ...United States or Canada 6 Pickup and delivery of your product 7 Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your pr...

Page 27: ...o telef nico Num ro de t l phone 3 Example your name your host com Ejemplo su nombre su host com Exemple votre nom votre h te com 2 E mail Address Direcci n de correo electr nico Adresse lectronique I...

Page 28: ...g Safety Checklist Read and understand owners manual Never overfill LP tank Overfilled tanks may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burne...

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