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Char-Broil 463420510, Product Manual

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Char-Broil 463420510 Product Manual Download Page 17

ASSEMBLY

2

1/4-20x1/2” screw

1

Attach cart frames to bottom shelf using three 

1/4-20x1/2”

 

screws, 

7mm

 lock washers, and 

7mm

 flat washers per panel.

IMPORTANT: Panel with large hole must be on left side of 

bottom shelf.

7mm lock washer

7mm flat washer

Left cart frame

(with large hole)

Right cart frame

Attach the two 

locking

 casters at the 

rear

 of the bottom shelf and the two 

Fixed

 casters at the 

front

. Use the provided caster 

wrench to fully tighten casters.

Locking caster

Bottom shelf

Fixed caster

Rear

Make sure cart frames

are pushed as far to the

rear of bottom shelf as

possible before fully

tightening screws.

Front

17  

Summary of Contents for 463420510

Page 1: ...910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 ...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Page 12: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ... SIDEBURNER GRATE W 1 LEFT SIDE SHELF F SB X 1 DRIP PAN F SB Y 1 SIDE BURNER Z 1 LEFT CONTROL PANEL F SIDE SHELF AA 1 RIGHT SIDE SHELF BB 1 PANEL F RIGHT SIDE SHELF CC 1 SIDEBURNER LID DD 2 BUMPER F SB LID EE 1 SIDEBURNER HANDLE FF 1 RIGHT CART FRAME GG 1 LEFT CART FRAME HH 1 GROMMET F REGULATOR HOLE II 1 REAR CART BRACE JJ 1 BOTTOM SHELF KK 1 MAGNET ASSEMBLY LL 1 WING SCREW TANK Key Qty Descripti...

Page 16: ...PARTS DIAGRAM 16 S E F ZZ Q D B A LL I Y Z L C K BB JJ GG HH DD WW YY II FF EE KK CC N O VV X T MM U NN OO RR PP W V B G H J M P R S S S T T AA KK QQ SS TT UU XX ...

Page 17: ...helf 7mm lock washer 7mm flat washer Left cart frame with large hole Right cart frame Attach the two locking casters at the rear of the bottom shelf and the two Fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Fixed caster Rear Make sure cart frames are pushed as far to the rear of bottom shelf as possible before fully tightening screws...

Page 18: ...m lock washers and 5mm flat washers on each side Magnet 10 24x1 2 screws 5mm flat washers 5mm lock washers 18 Attach rear cart brace to cart frames using two 8 32x3 8 screws 4mm lock washers and 4mm flat washers on each side 4mm flat washers 4mm lock washers 8 32x3 8 screws ...

Page 19: ...ide panel B B 8 32x3 8 machine screws Insert wire ends on lower tank exclusion wire into bottom shelf A Attach with two 8 32x3 8 screws diagonally Place upper tank exclusion wire on front brace and back brace as shown secure with two 8 32x3 8 screws and 8 32 flange nuts B Front brace 8 32x3 8 screw 8 32 flange nut Upper tank exclusion wire Lower tank exclusion wire Magnet 19 ...

Page 20: ...abs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers C This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging...

Page 21: ...peat step 7 A on left side shelf Hang sideburner shelf on the tabs mounted on the firebox Attach shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Place drip pan on the sideburner shelf with four 8x3 8 self tap screws and 5mm fiber washers B ...

Page 22: ...uts Sideburner Lid 8 32x3 8 screw 8 32 flange nut Insert sideburner burner into sideburner drip pan A making sure burner tube engages sideburner valve See illustration B for proper burner to valve engagement Center stud on bottom of burner fits into center hole in sideburner drip pan Secure burner to drip pan with one wing nut C Finally connect sideburner ignitor wire to sideburner electrode Burne...

Page 23: ...firebox Flame tamer Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of firebox Place sideburner cooking grate in drip pan Sideburner Cooking Grate 23 ...

Page 24: ... pivot wire into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom Grate wires running front to back should be facing upward side to side wires downward Swing Away Cooking Grates Place cooking grates into grill bottom 24 ...

Page 25: ...ive end facing outward Screw ignitor cap onto ignitor CAUTION Failure to install cup will cause hot grease drip from bottom of grill with risk of fire or property damage Grease Cup Wire Grease Cup Hang grease cup wire from bottom of firebox and place grease cup into grease cup wire 25 ...

Page 26: ...cart side panel Connect regulator to tank valve securely Secure tank with tank screw at rear of bottom shelf Ensure Over Pressure Device OPD of tank valve face to front door See Use Care manual to perform the Burner Flame Check and for important safety instructions before using LP Cylinder not included CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylin...

Page 27: ...alve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural H...

Page 28: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 29: ...nnections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented cor...

Page 30: ...NOTES 30 ...

Page 31: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 31 ...

Page 32: ......

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