Char-Broil 463411512 Product Manual Download Page 12

12

Burner Flame Check

• Remove cooking grates and flame tamers. Light burners, rotate 

knobs from 

HI

 to 

LOW

. You should see a smaller flame in

 

LOW

 position than seen on 

HI

. Perform burner flame check 

on sideburner, also. Always check flame prior to each use. If 
only low flame is seen refer to "Sudden drop or low flame" in 
the 

Troubleshooting Section

.

HI

LOW

Match-Lighting

s

 Do not lean over grill while lighting.

1. Open lid. 

Turn 

ON

 gas at LP cylinder.

 

3. 

Push in and turn far right or far left burner knob to the 

HI

burner lights and stays lit.

4. 

Light adjacent burners in sequence by pushing knobs in and 

turning to the 

HI

 position.

Turning Grill Off

• Turn all knobs to the 

OFF

position. Turn LP cylinder 

OFF

 by turning 

hand-wheel clockwise to a full stop.

Ignitor Check

• Turn gas off at LP cylinder.

 Press and hold electronic ignitor 

button.  "Click" should be heard and spark seen each time 
between each collector box or burner and electrode. See 

"Troubleshooting"

 if no click or spark.

Valve Check

•  Important: Make sure gas is off at LP cylinder before 

checking valves

.  Knobs lock in  

position. To check 

valves, first push in knobs and release, knobs should spring 
back. If knobs do not spring back, replace valve assembly 
before using grill. Turn knobs to

 LOW

 position then turn back to  

position. Valves should turn smoothly.  

Hose Check

• 

Before each use, check to see if hoses are cut or worn or kinked. 

Replace damaged hoses before using grill. Use only 
valve/hose/regulator specified by manufacturer.

General Grill Cleaning 

• Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 
factory 

(and should never be painted)

. Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 
on insides of grill lid and bottom. Rinse and allow to completely 
air dry. 

Do not apply a caustic grill/oven cleaner to painted 

surfaces.

 

• 

Plastic parts: 

Wash with warm soapy water and wipe dry.

s

 

Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 
failure of parts can result. 

• Porcelain surfaces: 

Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 
specially formulated cleaner.

 

Use nonabrasive scouring powder 

for stubborn stains.

• Painted surfaces: 

Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 
nonabrasive cloth.

• Stainless steel surfaces: 

To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 
and wipe dry with a soft cloth after each use. Baked-on grease 
deposits may require the use of an abrasive plastic cleaning 
pad. Use only in direction of brushed finish to avoid damage. 
Do not use abrasive pad on areas with graphics.

• Cooking surfaces:

 If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on
cooking surfaces prior to grilling. It is not recommended to
clean cooking surfaces while grill is hot.

OFF 

 

OFF 

 

CAUTION

If ignition does NOT occur in 5 seconds, turn the 
burner controls OFF, wait 5 minutes and repeat the 
lighting procedure. If the burner does not ignite with 
the valve open, gas will continue to flow out of the 
burner and could accidently ignite with risk of injury.

Turn controls and gas source or tank OFF when not 
in use.

WARNING

Sideburner Ignitor Lighting

s

 

 Do not lean over grill while lighting.

1. Open sideburner lid. 

Turn 

ON

 gas at LP cylinder.

2. 

Turn sideburner knob to the 

HI

 position, push and hold

ELECTRONIC IGNITOR

 button.

3. 

If sideburner does NOT light within 5 seconds, turn knob to 

OFF

wait 5 minutes, then 

Sideburner Match Lighting

1. Open sideburner lid. 

Turn 

ON

2. 

Place lit match near burner.

3. 

Turn sideburner knob to the

Be sure burner lights and
stays lit.

2.

 Place match into match holder (hanging from side panel of 

grill). Light match; then light burner by placing match through 
the match light hole on right or left side of grill.

HI

 position.

8.

 

For grills equipped with ELECTRONIC IGNITION at

Repeat steps 4 through 6 to light each burner.

9.

 Once each burner has ignited, turn knobs to desired setting.

Ignitor Lighting (continued)

each burner:

gas at LP cylinder.

repeat lighting procedure.

position, depending on match light hole selected. Be sure

NOTE: Your grill may NOT be equipped with a Sideburner!

Summary of Contents for 463411512

Page 1: ...e rating label on grill for serial number For support and to register your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 Assembly instructions 2011 2011 Char Broil LLC Columbus GA 31902 Printed in China 10 12 11 307010092 Classic C 45G4CB ...

Page 2: ...a potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the applianc...

Page 3: ...l electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification wi...

Page 4: ... You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F th...

Page 5: ...rneath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking bur...

Page 6: ...n be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water for approximately 30 minutes before adding to a smoke box or pan Place smoke box or pan on top of the cooking grate above the flame Turn grill on high until the wood starts to smoke Reduce heat to ...

Page 7: ...Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may...

Page 8: ...der Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not release liquid propane LP gas into the at...

Page 9: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 10: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 11: ...IGNITION button until the burner Lighting instructions are continued on the next page WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that burn Do not block holes in sides or back of grill Check burner flames regularly Use grill only in well ventilated space NEVER use in enclosed space such ...

Page 12: ...lure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To maintain your grill s ...

Page 13: ...ing grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the ...

Page 14: ...ty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS...

Page 15: ...D U 2 HANDLE END F LID HANDLE V 4 LID BUMPER W 1 TOP LID HARDWARE X 1 FIREBOX GRILL BOTTOM Y 4 MAIN BURNER Z 1 ELECTRODE MAIN BURNER AA 1 BURNER CARRY OVER TUBE BB 1 BRACKET F CONTROL PANEL LEFT CC 1 BRACKET F CONTROL PANEL RIGHT DD 1 TOP PANEL F CONTROL PANEL EE 1 CONTROL PANEL MAIN FF 1 ELECTRONIC IGNITION MODULE GG 1 BUTTON F IGNITION MODULE HH 1 HOSE VALVE REGULATOR ASSEMBLY II 5 BEZEL F CONTR...

Page 16: ...A B C C D E F G H H I J J K K L M N O Q R T W V Y AA CC EE II II JJ JJ JJ JJ JJ LL KK MM OO TT UU VV YY PARTS DIAGRAM XX DD BB GG Y Y Y Z HH V W V V U U VV WW WW S P PP SS QQ RR NN X FF 16 ...

Page 17: ...s and Leg Extenders Hitch Pin Axle Washer Wheel Spacer Wheel Spacer Axle Rod Wheel Cone side of wheel against leg Qty 1 Hitch Pin Axle Washer Qty 1 Left Rear Leg Metal Tabs Metal Tabs Turn cart upside down Insert axle rod through wheel wheel spacer right legs another wheel spacer and wheel Secure with one axle washer and hitch pin Be sure that cone side of each wheel is against leg Push leg extend...

Page 18: ...l Bottom Shelf Fit lower front panel between front legs and attach with two 8 32x3 8 machine screws each side Then attach lower front panel to bottom shelf with two 8 32x3 8 machine screws Fit upper front panel between front legs and attach with two 8 32x3 8 machine screws each side Then use one 8 32x3 8 machine screw to secure two front panels in the middle hole as shown Upper Front Panel 18 Side...

Page 19: ...lift and position grill head onto cart Cut tie wraps from regulator hose and remove styrofoam Carefully lower the grill head onto cart making sure the regulator hose and sideburner ignition wire are hanging outside cart Rest the back and front of grill head on tabs protruding from front and rear legs as shown A Open top lid and use four 1 4 20x1 2 machine screws to attach grill head from inner fir...

Page 20: ...ide Shelf Right Fascia Sideburner Shelf Left Fascia Use three 8 32x3 8 machine screws to attach fascia to left side shelf as shown A Remove grate from beneath lid of sideburner shelf Use three 8 32x3 8 machine screws to attach fascia to sideburner shelf as shown B 20 ...

Page 21: ...f firebox shown A to within 1 8 of surface Hang left side shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws Use two 1 4 20x1 2 machine screws to attach left side shelf to firebox from inner firebox as shown B A 21 Machine Screws Qty 2 1 4 20x1 2 B ...

Page 22: ...ht rear leg and front of firebox shown A to within 1 8 of surface Hang sideburner shelf onto the screws through the keyhole slots in the shelf Fully tighten all screws Use two 1 4 20x1 2 machine screws to attach side burner shelf to firebox from inner firebox as shown B Replace sideburner grate 22 ...

Page 23: ... screws to attach sideburner valve to fascia and bezel Use two 8 32x3 8 screws to attach sideburner valve bracket to right front leg shown B Place sideburner into sideburner drip pan Make sure sideburner valve is inside sideburner tube Use two 8 32x3 8 screws to tighten sideburner to drip pan shown C Sideburner Bezel Sideburner Tube Sideburner Valve A C Machine Screws Qty 4 8 32x3 8 B 23 Drip Pan ...

Page 24: ...11 Control Knob Push knob onto valve stem 4 12 Sideburner Ignition Wire Control Knob Sideburner Electrode Sideburner Ignition Wire Attach sideburner ignition wire to electrode terminal as shown 24 ...

Page 25: ... tray past rail stops 4 14 Heat Diffusers Place heat diffusers over burners as shown Diffuser ends insert into channels on front and back of firebox Grease Tray Grease Pan Heat Diffuser Grease Tray 25 CAUTION Failure to install grease tray and pan will cause hot grease to drip from bottom of grill with risk of fire or property damage ...

Page 26: ...thumbscrew to hold LP tank securely in place CAUTION Failure to install tank correctly may cause gas hose to be damaged in operation resulting in the risk of fire See Use and Care section to correctly Leak Test and perform the Burner Flame Check Warming Rack Cooking Grate _ AAA Battery Insert cooking grates into firebox Install warming rack into firebox with legs inserted into sidewall holes as sh...

Page 27: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard...

Page 28: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 29: ...ctions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correc...

Page 30: ...30 NOTES ...

Page 31: ... LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESEN...

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