Char-Broil 463272509 Product Manual Download Page 8

Burner Flame Check

•Remove cooking grates and troughs. Light burners, rotate 

knobs from             to     . You should see a smaller flame in 

        position than seen on           . Perform burner flame check 

on sideburner, also. Always check flame prior to each use. If 

only low flame is seen refer to "Sudden drop or low flame" in 

the Troubleshooting Section.

Main Burner Match-Lighting

 Do not lean over grill while lighting.

1.Open lid during lighting
2.
Place match into match holder (hanging from side of cart). 

Light match, place into lighting hole on right or left side of 

firebox.

3.Push in and turn far right or far left knob to           position. Be 

sure burner lights and stays lit.

4.If ignition does NOT occur in 5 seconds, turn the burner 

control knob OFF, wait 5 minutes, and repeat the lighting 

procedure

5. Light other burners by pushing knob in and turning to   

position. 

CAUTION

If ignition does NOT occur in 5 seconds, turn the 

burner controls OFF, wait 5 minutes and repeat the 

lighting procedure. If the burner does not ignite with 

the valve open, gas will continue to flow out of the 

burner and could accidently ignite with risk of injury.

Turn controls and gas source or tank OFF when not 

in use.

WARNING

Sideburner Ignitor Lighting

  Do not lean over grill while lighting.

1. Turn OFF all gas burner control valves.
2. Turn ON gas source or tank.
3. To ignite SIDEBURNER, open sideburner cover.
4. Turn sideburner knob to        , to ignite burner.
5. Once burner has ignited, turn knob to desired setting.
6. If sideburner does not light, turn knob to        OFF, wait 5 

minutes, then repeat lighting procedure.

Sideburner Match Lighting

1.Open lid during lighting. Turn
    on gas at LP cylinder.
2.Place lit match near burner.
3.Turn sideburner knob to          .

H

Warning:

Top cover must be open 

when side burner(s) is in 

operation.

Turning Grill Off

•Turn all knobs to  

position. Turn LP cylinder off by 

turning hand-wheel clockwise to a full stop.

Ignitor Check

•Turn gas off at LP cylinder. Press and hold electronic ignitor 

button.  "Click" should be heard and spark seen each time 

between collector box or burner and electrode. See 

"Troubleshooting" if no click or spark.

Valve Check

•Important: Make sure gas is off at LP cylinder before 

checking valves.  Knobs lock in  

position. To check 

valves, first push in knobs and release, knobs should spring 

back. If knobs do not spring back, replace valve assembly 

before using grill. Turn knobs to LOW position then turn back to  

position. Valves should turn smoothly.  

Hose Check

Before each use, check to see if hoses are cut or worn. 

Replace damaged hoses before using grill. Use only 

valve/hose/regulator specified by manufacturer.

General Grill Cleaning 

•Do not mistake brown or black accumulation of grease and 

smoke for paint.  Interiors of gas grills are not painted at the 

factory (and should never be painted). Apply a strong solution 

of detergent and water or use a grill cleaner with scrub brush 

on insides of grill lid and bottom. Rinse and allow to completely 

air dry. Do not apply a caustic grill/oven cleaner to painted 

surfaces. 

• Plastic parts: Wash with warm soapy water and wipe dry.

 Do not use citrisol, abrasive cleaners, degreasers or a 

concentrated grill cleaner on plastic parts. Damage to and 

failure of parts can result. 

•Porcelain surfaces: Because of glass-like composition, most 

residue can be wiped away with baking soda/water solution or 

specially formulated cleaner. Use nonabrasive scouring powder 

for stubborn stains.

•Painted surfaces: Wash with mild detergent or nonabrasive 

cleaner and warm soapy water. Wipe dry with a soft 

nonabrasive cloth.

•Stainless steel surfaces: To maintain your grill’s high quality 

appearance, wash with mild detergent and warm soapy water 

and wipe dry with a soft cloth after each use. Baked-on grease 

deposits may require the use of an abrasive plastic cleaning 

pad. Use only in direction of brushed finish to avoid damage. 

Do not use abrasive pad on areas with graphics.

• Cooking surfaces: If a bristle brush is used to clean any of

the grill cooking surfaces, ensure no loose bristles remain on

cooking surfaces prior to grilling. It is not recommended to

clean cooking surfaces while grill is hot.

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Summary of Contents for 463272509

Page 1: ...6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005...

Page 2: ...g means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away fro...

Page 3: ...NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreat...

Page 4: ...vice OPD This OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include co...

Page 5: ...recision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchan...

Page 6: ...ly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Corr...

Page 7: ...or each burner Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use turn off all control knobs and LP cylinder valve Never move grill while in ope...

Page 8: ...ck should be heard and spark seen each time between collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before chec...

Page 9: ...instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas off at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove s...

Page 10: ...or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hos...

Page 11: ...F KNOB Y 1 REAR PANEL UPPER CART Z 4 CONTROL KNOB AA 2 MATCH HOLDER BB 1 DOWNSIDE PANEL LEFT CART CC 1 DOWNSIDE PANEL RIGHT CART DD 1 ELECTRIC PULSE IGNITOR EE 1 BATTERY CAP F EI MODULE FF 1 HEAT SHIE...

Page 12: ...12 A K B AA AA C D E F MMM G G H I J L M N O P Q R R R S T T V W X X Y Z Z Z BB CC EE FF DD GG II HH AAA BBB CCC DDD EEE FFF GGG HHH III JJ KK LL MM NN OO PP QQ JJJ KKK RR SS SS TT UU VV WW XX YY ZZ...

Page 13: ...7mm flat washers and two7mm lock washers at the rear shelf flange shown C Attach three 1 4 20x1 2 screws 7mm flat washers and 7mm lock washers to front shelf flange shown D Only right shelf shown for...

Page 14: ...t side of fascia Align small holes on bezel with upper and lower holes on B Press sideburner control knob onto valve stem shown valve stem 8 32x3 8 4mm Lock washer screw B Note Make sure set the Bezel...

Page 15: ...shown A Under sideburner shelf attach sideburner ignitor wire to electrode Make sure burner tube engages sideburner valve shown B Secure burner to sideburner drip pan with Wing nut shown B Burner tub...

Page 16: ...Sideburner Grate 4 Place sideburner cooking grate onto sideburner shelf aligning grate legs with holes in shelf 16 Sideburner Grate Electrode...

Page 17: ...rough Middle onto firebox shown A 17 Place Trough A and Trough B onto firebox Make sure Troughs are put in the right direction shown B A B Trough Middle F r o n t R e a r Trough A Front Rear Rear Fron...

Page 18: ...d Warming Rack 6 18 Place cooking grates onto the firebox as shown Place the Warming Rack onto the the firebox Make sure insert the Warming Rack ends into the holes properly shown as below Cooking Gra...

Page 19: ...mbly Open the door and place the Condiment Basket on the left door inside make sure insert the legs of the Condiment Basket into the brackets which were attached on the door inside shown as below Cond...

Page 20: ...8 Electronic Ignition 20 Unscrew battery cap on left side panel of cart Insert AA battery into ignitor negative end first Replace battery cap Battery Cap Battery Positive side up towards Cap...

Page 21: ...d storage Regulator Tank Valve Facing Front LP Tank not included 21 LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use Care section Once tank has b...

Page 22: ...de Replace LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylind...

Page 23: ...See Troubleshooting Integrated Electronic Ignition section Inspect wire insulation and proper connections Replace wires if insulation is broken See Match Lighting section of Use and Care Check for ga...

Page 24: ...right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All s...

Page 25: ...NOTES 25...

Page 26: ...NOTES 26...

Page 27: ...REGTEMP REV00 27...

Page 28: ......

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