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9  

Cleaning the Burner Assembly

Follow these instructions to clean and/or replace parts of burner
assembly or if you have trouble igniting grill.
1. 

Turn gas OFF at control knobs and LP cylinder.

2. Remove cooking grates and flame tamers. 

3.

Remove carryover tubes and burners.

4.

5.

Carefully lift each burner up and away from valve openings.

We suggest three ways to clean the burner tubes. Use the one
easiest for you.

(A)

Bend a stiff wire (a light weight coat hanger works well) 
into a small hook. Run the hook through each burner 
tube several times.

(B)

Use a narrow bottle brush with a flexible handle (do not 
use a brass wire brush), run the brush through each 
burner tube several times.

(C) Wear eye protection: 

Use an air hose to force air into 

the burner tube and out the burner ports. Check each 
port to make sure air comes out each hole.

6.

Wire brush entire outer surface of burner to remove food 
residue and dirt.

7.

Clean any blocked ports with a stiff wire such as an open 
paper clip.

8.

Check burner for damage, due to normal wear and corrosion 
some holes may become enlarged. If any large cracks or 
holes are found replace burner.

VERY IMPORTANT: Burner tubes must reengage valve

openings. See illustrations at right.

 9. Attach electrode to burner.
10. Carefully replace burners.
11. Attach burners to brackets on firebox.
12. Reposition carryover tubes and attach

to burners. Replace flame tamers and
cooking grates.

CAUTION

Storing Your Grill

• Clean cooking grates.
• Store in dry location.
• When LP cylinder is connected to grill, store outdoors in a well-

ventilated space and out of reach of children.

• Cover grill if stored outdoors. Choose from a variety of grill 

covers offered by manufacturers.

• Store grill indoors ONLY if LP cylinder is turned off and 

disconnected, removed from grill and stored outdoors.

• When removing grill from storage, follow “

Cleaning the Burner 

Assembly

” instructions before starting grill.

Firebox

Carryover 

tube

Firebox

burner

bracket

Electrode

SPIDER ALERT!

VALVE

CONTROL PANEL

SPIDER WEBS

INSIDE VENTURI

If you notice that your grill is getting hard to light or that the 
flame isn’t as strong as it should be, take the time to check and 
clean the venturi’s.

In some areas of the country, spiders or small insects have been 
known to create “flashback” problems. The spiders spin webs, build 
nests and lay eggs in the grill’s venturi tube(s) obstructing the flow of 
gas to the burner. The backed-up gas can ignite in the venturi behind 
the control panel. This is known as a flashback and it can damage 
your grill and even cause injury.

To prevent flashbacks and ensure good performance the burner and 
venturi assembly should be removed from the grill and cleaned 
before use whenever the grill has been idle for an extended period.

BURNER

SPIDER AND WEBS

INSIDE BURNER TUBE

Correct

burner-to-valve

engagement

Detach electrode from burner. 

NOTE:

 Removal/Detachment method will depend on the 

burner configuration. See different configurations in 
illustrations below.

Remove screws

Firebox

Carryover tube

Firebox burner
bracket

Pry off 
electrode with 
a flat blade 
screwdriver

Electrode

Summary of Contents for 463269411

Page 1: ...hat s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The B...

Page 2: ...dous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of th...

Page 3: ...elf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for us...

Page 4: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 5: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 7: ...the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot ma...

Page 8: ...leaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formu...

Page 9: ...ng grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gr...

Page 10: ...e sure light switch on the control panel is in the OFF position and adapter plug is disconnected from outlet Release the screw securing the light socket Take out the socket and remove the lens Pull ou...

Page 11: ...if a Ground Fault Interrupter protector exists Do not use this appliance if the circuit does not have GFI protection Do not plug this appliance into an indoor circuit 2 Unplug from the outlet when not...

Page 12: ...cts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclemen...

Page 13: ...MBLY HH 1 BOTTOM SHELF II 1 TANK SCREW F BOTTOM SHELF JJ 3 DOOR MAGNET ASSEMBLY KK 2 CASTER LOCKING LL 6 CASTER FIXED MM 1 CART LOWER BACK PANEL NN 1 GROMMET F REGULATOR HOLE OO 1 CART UPPER BACK PANE...

Page 14: ...Z XX AA III SS BB KKK KKK CC DD D H J I K V V V Y V M PP P UU AAA VV VV WW R S U U U U T RR T T YY ZZ T N MM QQ HH EE JJ NN TT OO JJ KK GG GG LL CCC DDD FFF HHH HHH GGG JJJ GGG FFF GG GG PPP QQQ EEE...

Page 15: ...washer Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf until sec...

Page 16: ...20x1 2 screw 7mm lock washer Only left side panel shown for assmebly install right side panel in the same way 4 Attach top shelf to left side panel using three 1 4 20x1 2 screws 7mm lock washers Only...

Page 17: ...k Front Brace Washer Screw screws 5mm lock washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED AS ILLUSTRATED BELOW 6 Attach inside shelf to shelf bracket using two 10 24x3 8 screws 5m...

Page 18: ...hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in top of door align hinge hole under drawer frontbracket L and release hinge pin shown B Hinge pin on bottom of door PRESS...

Page 19: ...front panel to drawer frame using two 10 24x3 8 screws 5mm lock washers on each side 10 24x3 8 Drawer front panel Screw 5mm lock washer Drawer frame 10 Slide drawer frame into opening above the door...

Page 20: ...lock washer Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown A Spin the caster clockwise into the threads on the bottom shelf unt...

Page 21: ...ushed as far to the rear of bottom shelf as possible before fully tightening screws 1 4 20x1 2 screw 7mm lock washer Only left side panel shown for assmebly install right side panel in the same way 4...

Page 22: ...20x1 2 screw 7mm lock washer Insert front brace between cart side panels Secure using two 10 24x3 8 10 24x3 8 5mm Lock Front Brace Washer Screw screws 5mm lock washers on each side NOTE MAKE SURE THA...

Page 23: ...hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in top of door align hinge hole under drawer frontbracket L and release hinge pin shown B Hinge pin on bottom of door PRESS...

Page 24: ...screws Right side panel ASSEMBLY OF MIDDLE CART 1 4 20x1 2 screw 7mm lock washer Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate to lock it in place shown...

Page 25: ...2 screws and 7mm lock washers on left side shown A 8 Nut Adapter 8 32x3 8 4mm lock screw washer A Lower back panel 1 4 20x1 2 screw lock washer 7mm Insert temperature gauge stem into the biger hole ab...

Page 26: ...t aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging inside the cart Grill head must face open side of cart Regulator hose Grill head Connect...

Page 27: ...Secure upper back panel to lower back panel using one 1 4 20x1 2 screw and 7mm lock washer shown B B A Upper back panel Lower back panel 1 4 20x1 2 screw 7mm lock washer 6 Insert front brace under con...

Page 28: ...side panels shown A Cart partition panel 1 4 20x1 2 screw 7mm lock washer C Cart partition panel F r o n t b r a c e 8x3 8 self tapping screw 8x3 8 self tapping screw 8 Inside of cart insert rear shie...

Page 29: ...own A ignition module Electronic Cart partition panel B C Release the cap and nut from electronic ignition module Attach electronic ignition module to the cart partition panel with the nut shown B Ins...

Page 30: ...tted for clarity of illustration Back of firebox Install heat diffuser by sliding one end of each heat diffuser into slots at front of firebox and resting opposite end on pins in back of firebox Place...

Page 31: ...d and leak checked place cylinder into hole in bottom shelf Make sure cylinder valve is facing front of grill Secure cylinder with cylinder screw under bottom shelf See Use Care section of this manual...

Page 32: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP C...

Page 33: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 34: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 35: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 35...

Page 36: ......

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