Char-Broil 463261709 Product Manual Download | Manualshive

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Summary of Contents for 463261709

Page 1: ... 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 100 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 701 D377 735 D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 ...

Page 2: ...ng means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care ...

Page 3: ...torage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses awa...

Page 4: ...s OPD safety feature is identified by a unique triangular hand wheel Use only LP cylinders equipped with this type of valve LP cylinder must be arranged for vapor withdrawal and include collar to protect LP cylinder valve Always keep LP cylinders in upright position during use transit or storage LP cylinder in upright position for vapor withdrawal USE AND CARE LP Tank Removal Transport And Storage...

Page 5: ...recision fill test and certify their cylinders Exchange your cylinder only for an OPD safety feature equipped cylinder as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated ...

Page 6: ...tly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stop...

Page 7: ...h is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before co...

Page 8: ...des of grill lid and bottom Rinse and allow to completely air dry Do not apply a caustic grill oven cleaner to painted surfaces Plastic parts Wash with warm soapy water and wipe dry s Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wip...

Page 9: ...ng grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bu...

Page 10: ...mage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS TH...

Page 11: ... T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 BUTTON CAP F EI MODULE W 1 HEAT SHIELD F EI MODULE X 1 ELECTRODE WIRE F SIDEBURNER Y 4 BEZEL F CONTROL KNOB Z 4 CONTROL KNOB AA 3 TEMPERATURE GAUGE UFC MOUNTED BB 1 CART UPPER BACK PANEL CC 1 LEFT SIDE SHELF F S B DD 1 FASCIA F LEFT SIDE SHELF EE 1 DRIP PAN F SB FF 2 RUBBER BUMPER F LID GG 1 LID F SB HH 1 SIDEBURNER II 1 ELECTRODE F SB JJ ...

Page 12: ...PARTS DIAGRAM QQ A B C C D D E F G H I J K L M N O P Q R S U V W X Y Y Z AA BB CC DD EE FF GG HH II JJ KK LL MM NN OO PP RR SS SS TT UU WW XX YY UU UU Y Y P P Q O O Z Z Z 12 T VV VV VV ...

Page 13: ...ft side of bottom shelf 7mm lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Locking caster Bottom shelf Fixed caster Rear Front Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 13 ...

Page 14: ... panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using four 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side 14 Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer Regulator hose Grill head ...

Page 15: ...ing one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 ...

Page 16: ...nge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Under main control panel...

Page 17: ...valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner contro...

Page 18: ...ing nut shown B Make sure burner tube engages sideburner valve shown C B 18 A Sideburner burner Sideburner drip pan Sideburner drip pan Burner tube V a l v e C Wing nut Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B A Sideburner Ignitor Wire Electrode Sideburner grate B ...

Page 19: ...nge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin R e a r F r o n t 19 Tank heat shield Tank heat shield Cart lower back panel Right rail Left rail Front ...

Page 20: ...f the Electronic Ignition Module Total 4 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as A B Wire 1 4 3 2 A B Total 2 connections Release the cap and nut from electronic ignition module Attach electronic ignition module ...

Page 21: ...ront of firebox Note Some parts omitted for clarity of illustration Flame tamers Pin 17 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Note Some parts omitted for clarity of illustration Warming rack Cooking grate ...

Page 22: ... install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 18 22 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative end first Replace the cap electronic ignition cap 19 AA Battery Electronic Ignition Cap ...

Page 23: ...lf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION use transport and storage Cylinder screw at rear of cart Cylinder screw Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correctly may allow gas hose to be damaged in ope...

Page 24: ...place LP cylinder Turn off LP cylinder valve Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspec...

Page 25: ...ver tube s Prevention Solution See Section I of Electronic Ignition System See Section II of Electronic Ignition System See Section III of Electronic Ignition System Use long stem match fireplace match See Match Lighting section of Use and Care Check for gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulat...

Page 26: ...ks are generated with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for...

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