Char-Broil 463257110 Product Manual Download | Manualshive

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Summary of Contents for 463257110

Page 1: ... D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D45...

Page 2: ...dous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately c...

Page 3: ...helf Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation ...

Page 4: ... unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not...

Page 5: ...as described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas ...

Page 6: ...n LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Cal...

Page 7: ... the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak t...

Page 8: ...arts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To ...

Page 9: ...nturi s In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstructing the flow of gas to the burner The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and...

Page 10: ...acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRA...

Page 11: ...PIN R 1 IGNITER SWITCH MODULE S 1 HOSE VALVE REGULATOR ASSEMBLY T 1 MAIN CONTROL PANEL U 1 ELECTRONIC IGNITION MODULE V 1 HEAT SHIELD F EI MODULE W 1 CAP F ELECTRONIC MODULE X 1 ELECTRODE WIRE F SIDEBURNER Y 4 BEZEL F CONTROL KNOB Z 4 CONTROL KNOB AA 3 TEMPERATURE GAUGE UFC MOUNTED BB 1 UPPER BACK PANEL F CART CC 1 LEFT SIDE SHELF F SIDEBURNER DD 1 FASCIA F LEFT SIDE SHELF EE 1 DRIP PAN F SIDEBURN...

Page 12: ...TS DIAGRAM SS 12 CC S TT UU UU VV HH EE YY FF II JJ KK QQ RR GG WW XX XX ZZ XX WW WW QQ MM PP NN OO OO LL DD AA BB AAA AA AA Z Z Z Z Y X O P P P O O Q Q N A B C E F H W I K L V M J R D D G C U Y Y Y T BBB ...

Page 13: ...lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking caster Bottom shelf Fixed caster Rear Front Left side panel with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel AS...

Page 14: ...e panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side 14 Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer Regulator hose Grill head ...

Page 15: ...ing one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm lock washer 7mm flat washer and 1 4 nut shown D C 1 ...

Page 16: ...nge on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer shown C Attach front of shelf and fascia using one 8x3 8 self tapping screw and large Under main control panel...

Page 17: ... stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place sideburner bezel over valve stem on front side of fascia Align small holes on bezel with upper and lower holes on fascia Attach using two 8 32x3 8 screws and 4mm lock washers Press sideburner control kno...

Page 18: ... each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin 18 Front brace 10 Under sideburner shelf attach sideburner ignitor wire to electrode shown A Place sideburner grate onto sideburner shelf aligning grate legs with holes in shelf shown B A Sideburner Ignitor Wire Electrode Sideb...

Page 19: ... left slot on upper of lower back panel Attach front shield tabs under front brace and attach right and Insert left and right grease tray rails into slots left rails under front brace with three 8x3 8 self tapping screws shown B R e a r F r o n t Tank heat shield Tank heat shield Cart lower back panel Right rail Left rail Front Brace Right rail Left rail 8x3 8 self tapping screw Grease tray openin...

Page 20: ... back of the Electronic Ignition Module Total 4 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as A B Wire 1 4 3 2 A B Total 2 connections Release the cap and nut from electronic ignition module Attach electronic ignition ...

Page 21: ...m of grill with risk of fire or property damage 16 17 21 Grease tray Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox Note Some parts omitted for clarity of illustration Warming rack Cooking grate ...

Page 22: ...ve is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION use transport and storage Cylinder screw at rear of cart Cylinder screw Cylinder valve must face to front of cart once tank is attach...

Page 23: ... Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazar...

Page 24: ... gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height R...

Page 25: ...s on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly w...

Page 26: ...NOTES 26 ...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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