Char-Broil 463250510 Product Manual Download Page 1

Assembly instructions © 2009

      

PRODUCT GUIDE
MODEL 463250510 

© 2009 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

30 minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-888-430-7870

.

08/07/09 

 G517-001-010801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; America's Legendary 
Barbeque Company®; American Gourmet®; Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Everybody 
Outside®; FastStart®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared Grilling That’s All About U®; Keepers of the Flame®; New Braunfels Smoker 
Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; 
The Big Easy®; Trentino®; U®;  Wild West Tradition®; and the following marks:

®

®

Protected under one or more of the following U.S. Patents: 5,421,319; 5,458,309; 5,579,755; 5,996,573; 6,135,104; 6,279,566; 6,331,108; 6,484,900; 6,526,876; 6,595,197; 6,640,799; 6,640,803; 6,729,873; 6,739,473; 6,749,424; 6,792,935; 6,951,213; 7,047,590; 
7,516,693; D364,535; D372,637; D373,701; D377,735; D383,035; D397,910; D405,643; D406,005; D406,009 ; D413,043; D413,229; D414,982; D415,388; D416,164; D416,441; D417,587; D417,588; D422,516; D423,274; D423,876; D428,303; D430,772; D435,396; 
D436,004; D438,059; D438,060; D438,427; D439,110; D442,505; D443,179; D443,354; D443,464; D447,384; D447,385; D447,909; D448,610; D448,614; D448,615; D448,616; D448,975; D449,492; D450,544; D451,759; D454,028; D454,031; D455,205; D455,206; 
D456,202; D456,222; D456,223; D457,789; D458,520; D458,760; D458,802; D459,088; D459,148 D459,149; D459,161; D459,163; D459,586; D459,943; D460,312; D460,313; D460,318; D461,359; D465,123; D465,693; D466,307; D466,439; D466,752; D473,414; 
D474,371; D477,498; D477,501; D477,504; D477,506; D477,746; D478,471; D478,472; D480,914; D491,410; D494,009; D494,413; D498,523; D500,359; D504,048; D530,098; D535,000; Canada:D97,504;D99,355; D102,037; D104,200;D108,377; 2,315,567; 
France:D010,231;D010,422;D010,590;D010,849; 1,089,646; South Korea: 384,565; United Kingdom: 2,099,402. Other Patents Pending.  © 2009 W.C. Bradley Company

The following are trademarks of W.C. Bradley Co.: Advantage Series™; Auto-Clean™;Chef Tested™; Commercial Series™; Designer Series™;; Diamond Flame™; 
Double Chef™; Fireball™; Firenzy™; FlavorMaster™;Front Avenue™; Grill 2 Go® Advantage™; Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little 
Secret™;  Incredible  Taste.  Infallible  Results™;  Infrared  Inside™;  Insure™;  Let’s  Grill  Something  Together™;  Lev-Alert™;  Longhorn™;  Magneto™;  Precision 
Flame™;  Quick2Burn™;  QuickSet™;  Ready  When You Are™;  Season,  Set, And  Savor™;  Sizzle  On The  Grill™;  Signature  Series™;  SureFire™; The  Minute 
Grill™;Torchfork™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 463250510

Page 1: ...10 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D438 427 D439 110 D442 505 D443 179 D443 354 D443 464 D447 384 D447 385 D447 909 D448 610 D448 614 D448 615 D448 616 D448 975 D449 492 D450 544 D451 759 D454 028 D454 031 D455 205 D455 206 D456 202 D456 222 D456 223 D...

Page 2: ...ng means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use and care ...

Page 3: ...lf 3 Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulator valve assembly supplied If your grill is Dual Fuel ready a conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation ...

Page 4: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 5: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call ...

Page 7: ...o clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perf...

Page 8: ...the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot OFF 8 Main Burner Match Lighting Do not lean over grill while lighting 3 Open lid during lighting 4 Place match into match holder hanging from side of cart Light match place into lighting hole on right or left side of firebox 5 Push in ...

Page 9: ...e instructions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove screws and carryover tubes from rear of burners 4 Remove screw and washers to disengage burner from bracket on firebox 5 Remove screws to detach electrode from burner Electrode should remain in firebo...

Page 10: ...s of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY...

Page 11: ... 2 ELECTRODE F MIDDLE RIGHT MAIN BURNER R 1 HOSE VALVE REGULATOR S 1 MAIN CONTROL PANEL T 1 IGNITOR SWITCH MODULE U 4 BEZEL F KNOB V 4 CONTROL KNOB W 1 LEFT SIDE PANEL F CART X 1 RIGHT SIDE PANEL F CART Y 1 CAP F ELECTRONIC MODULE Z 1 ELECTRONIC MODULE AA 1 HEAT SHIELD F ELECTRONIC MODULE BB 1 LOWER BACK PANEL F CART CC 1 HEAT SHIELD F TANK DD 1 FRONT BRACE W DOOR MAGNET EE 1 UPPER BACK PANEL F CA...

Page 12: ...PARTS DIAGRAM 12 A TT W J B C P QQ RR RR RR SS T R G G H D D E I Y S U U U U O O O Q V V V V CC X XX YY ZZ EE GG GG VV UU MM HH PP OO Z AA AAA NN DD JJ II LL KK WW FF BB BBB L N K M F ...

Page 13: ...f 7mm lock washer 7mm flat washer Locking caster Bottom shelf Fixed caster Rear Front Left side panel Door magnet with large hole Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Right side panel Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully ...

Page 14: ...side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to side panels using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers on each side Lower back panel 1 4 20x1 2 screw 7mm lock washer 7mm flat washer Regulator hose Grill head ...

Page 15: ...1 screw 7mm lock washer Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4 20x1 screws 7mm lock washers and 7mm flat washers on each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge...

Page 16: ...f shown C Attach three 1 4 20x1 2 screw 7mm lock washers and 7mm flat washers at the front shelf shown D 7mm Flat Washer 7mm Lock Washer 1 4 20x1 1 2 Screw 7mm Flat Washer 7mm Lock Washer 1 4 20x1 2 Screw C 10 24x3 8 Screw 5mm Lock Washer 5mm Flat Washer right side fascia A Insert flange on right side shelf into side shelf brackets on right side of firebox shown B side shelf bracket B 7mm lock Was...

Page 17: ... D 1 4 20x1 1 2 screw one1 4 20x1 2 screw two 7mm lock washers and two 7mm flat washers at the rear shelf shown C 7mm Flat Washer 7mm Lock Washer 1 4 20x1 1 2 Screw 7mm Flat Washer 7mm Lock Washer 1 4 20x1 2 Screw C Insert flange on left side shelf into side shelf brackets on side of firebox shown B side shelf bracket B 10 24x3 8 screw 5mm Lock 5mm Flat Washer left side fascia A Washer D 1 4 20x1 ...

Page 18: ... fascia Align small holes on bezel with upper and lower holes on B Press sideburner control knob onto valve stem shown valve stem 8 32x3 8 4mm Lock washer screw B Note Make sure set the Bezel with longer slot at the top Sideburner Bezel Control Knob Valve bracket A Sideburner shelf Fascia Sideburner shelf Screws and washers removed from valve bracket First remove the two screws and lock washers fa...

Page 19: ...o electrode Make sure burner tube engages sideburner valve shown B Secure burner to sideburner drip pan with Wing nut shown B Burner tube Sideburner drip pan Sideburner A Burner tube Electrode Wing nut Sideburner drip pan Vale B Sideburner ignitor wire Place sideburner cooking grate onto sideburner shelf aligning grate legs with holes in shelf shown C Sideburner Grate Electrode C ...

Page 20: ...ch wiring harness into the back of the Electronic Ignition Module NOTE Switchterminals are larger than electrode terminals and should only be installed in location shown as a b Total 2 connections ignition module Electronic Heat shield Left side panel A A B Release the cap and nut from electronic ignition module Attach electronic ignition module and heat shield to the cart left side panel with the...

Page 21: ...in in front brace align hinge hole on top of Align the trough pins with the holes on fire box Make sure trough is put in the right direction Place trough onto fire box door and release hinge pin into door pin on bottom of door Top of door PRESS 14 Left door Trough pin Trough Right door ...

Page 22: ...re Always keep LP tank in upright position during use transport and storage Regulator Tank Valve Facing Front LP Tank not included LP TANK IS SOLD SEPARATELY Fill and leak check the tank before attaching to grill and regulator see Use Care section Once tank has been filled and leak checked place cylinder into cut out in bottom shelf Make sure tank valve is facing front of grill Secure tank with ta...

Page 23: ...r valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard and Cleaning the Burner Assembly pages Turn off contr...

Page 24: ...rill If flames are still low turn off knobs and LP tank valve Disconnect regulator Reconnect regulator and leak test Turn on LP tank valve wait 30 seconds and then light grill Turn off knobs and LP tank valve Disconnect coupling nut from tank Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP tank Refer to Sudden drop in gas flow above Clean burners and inside ...

Page 25: ... right direction Is the gap too big Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are...

Page 26: ...NOTES 26 ...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27 ...

Page 28: ......

Reviews: