Char-Broil 463247412 Product Manual Download Page 5

WARNING

If “growing” bubbles appear do not use or move the LP 
cylinder. Contact an LP gas supplier or your fire 
department!

Connecting Regulator to the LP Cylinder

1.

LP cylinder must be properly secured onto grill. (Refer to 

assembly section.)

2.

Turn all control knobs to the OFF position.

3.

Turn LP cylinder OFF by turning hand-wheel clockwise to a 

full stop

.

4.

Remove the protective cap from LP cylinder valve. Always use 

cap and strap supplied with valve.

Safety Relief Valve

Nipple has to be centered
into the LP cylinder valve.

OPD Hand Wheel

Type 1 outlet with
thread on outside

ck

w

o

l

is

C

e

 

f

f

O

Do not use a POL transport plug
(plastic part with external threads)!
It will defeat the safety feature of
the valve.

Strap and Cap

LP Cylinder Exchange

•Many retailers that sell grills offer you the option of replacing 

your empty LP cylinder through an exchange service. Use only 
those reputable exchange companies that inspect, precision fill, 
test and certify their cylinders. 

 Exchange your cylinder only 

for an OPD safety feature-equipped cylinder as described 
in the "LP Cylinder" section of this manual.

Always keep new and exchanged LP cylinders in upright 

position during use, transit or storage.

Leak test new and exchanged LP cylinders BEFORE 

connecting to grill.

LP Cylinder Leak Test

For your safety

Leak test must be repeated each time LP cylinder is exchanged 

or refilled.

Do not smoke during leak test.

Do not use an open flame to check for gas leaks.

Grill must be leak tested outdoors in a well-ventilated area, 

away from ignition sources such as gas fired or electrical 
appliances. During leak test, keep grill away from open flames 
or sparks.

•Use a clean paintbrush and a 50/50 mild soap and water 

solution. 

s

 Do not use household cleaning agents.

 Damage to gas 

train components can result.

Brush soapy solution onto areas indicated by arrows 

in figure below.

5.

Hold regulator and insert nipple into LP 

cylinder valve. Hand-tighten the 
coupling nut, holding regulator in a 
straight line with LP cylinder valve so 
as not to cross-thread the connection.

•Place dust cap on cylinder valve outlet whenever the cylinder is

not in use. Only install the type of dust cap on the cylinder valve
outlet that is provided with the cylinder valve. Other types of caps

 or plugs may result in leakage of propane.

5  

Summary of Contents for 463247412

Page 1: ...ted in China Serial Number Date Purchased IMPORTANT Fill out the product record information below See rating label on grill for serial number For support and to register your grill please visit us at...

Page 2: ...ow explain what each heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If o...

Page 3: ...lectrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical...

Page 4: ...Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinde...

Page 5: ...described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connect...

Page 6: ...cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution ont...

Page 7: ...TION button until the burner Lighting instructions are continued on the next page WARNING For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep gri...

Page 8: ...e of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powde...

Page 9: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of gril...

Page 10: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 11: ...TRONIC MODULE W 1 ELECTRODE WIRE F SIDEBURNER X 4 BEZEL F CONTROL KNOB Y 4 CONTROL KNOB Z 3 TEMPERATURE GAUGE UFC MOUNTED AA 1 UPPER BACK PANEL F CART BB 1 LEFT SIDE SHELF F SIDEBURNER CC 1 FASCIA F L...

Page 12: ...ARTS DIAGRAM QQ 12 BB S RR SS SS TT GG DD WW EE HH II JJ OO PP FF UU VV VV XX VV UU UU OO NN LL MM MM KK CC Z AA YY Z Z X X X X Y W O AAA AAA P O O Q Q N A B C E F H V I K L M J R D D G C U Y Y Y T ZZ...

Page 13: ...as far to the rear of bottom shelf as possible before fully tightening screws Right side panel ASSEMBLY 13 Bent U pin A Place bottom shelf upside down Insert Bent U Pin into the caster mounting plate...

Page 14: ...panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Place lower back panel between side panels at rear of bottom shelf Secure lower back panel to si...

Page 15: ...ng one 1 4 20x1 screw 7mm lock washer and 7mm Attach right side shelf using three 1 4 20x3 4 screws 7mm lock washers 7mm flat washers 1 4 nuts shown A flat washer in lower hole shown B flat washer sho...

Page 16: ...flange on left sideburner shelf into side shelf brackets on side of firebox Attach rear of shelf using one screw 7mm lock washer and 7mm Attach left sideburner shelf using three 1 4 20x3 4 screws 7mm...

Page 17: ...stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket Next place side...

Page 18: ...each side NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART 1 4 20x1 screw 7mm lock washer 7mm flat washer Door Hinge Pin 18 Front brace 10 Under side...

Page 19: ...opening in upper back panel shown A for clarity of illustration Note some parts omitted A B Connect each of the wires from the main burner electrodes and sideburner electrode into the back of the Ele...

Page 20: ...irebox Back of firebox Front of firebox Note Some parts omitted for clarity of illustration Flame tamers Pin 14 Insert hinge pin on bottom of doors into hole in bottom shelf Press upper hinge pin in f...

Page 21: ...of grill with risk of fire or property damage 16 17 21 Assembled warming rack Place cooking grates onto the firebox as shown Insert the three wire ends at rear of warming rack into holes in back of fi...

Page 22: ...e is facing front of grill Secure cylinder with cylinder screw under bottom shelf Insert regulator through large hole in left side panel See Use Care section of this manual to perform the Burner Flame...

Page 23: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 24: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 25: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 26: ...NOTES 26...

Page 27: ...Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 27...

Page 28: ......

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