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Troubleshooting - Electronic Ignition

Problem (Ignition)

SECTION I

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; 

no noise

 can

 be heard from spark 

module.

SECTION II

SECTION III

Sparks are present 
but not at all 
electrodes and/or not 
at full strength

Possible Cause

• Battery not installed 

properly.

• Dead battery.

• Button assembly not 

installed properly.

• Faulty spark module.

• Output lead 

connections not 
connected.

• Output lead 

connections not 
connected.

• Arcing to grill away 

from burner(s).

• Weak battery.

• Electrodes are wet.

• Electrodes cracked or 

broken “sparks at 
crack”.

Check Procedure

• Check battery orientation.

• Has battery been used 

previously?

• Check to insure threads are 

properly engaged. Button 
should travel up and down 
without binding.

• If no sparks are generated 

with new battery and good 
wire connections, module is 
faulty.

• Are output connections on 

and tight?

• Are output connections on 

and tight?

• If possible, observe grill in 

dark location. Operate 
ignition system and look for 
arcing between output wires 
and grill frame.

• All sparks present but weak 

or at slow rate.

• Has moisture accumulated 

on electrode and/or in burner 
ports?

• Inspect electrodes for 

cracks.

Prevention/Solution

• Install battery (make sure that “+” and “–” 

connectors are oriented correctly, with “+” end up 
and “–” end down.)

• Replace battery with new AA-size alkaline battery.

• Unscrew button cap assembly and reinstall, making 

sure threads are aligned and engaged fully.

• Replace spark module assembly.

• Remove and reconnect all output connections at 

module and electrodes.

• Remove and reconnect all output connections at 

module and electrodes.

• If sparks are observed other than from burner(s), 

wire insulation may be damaged. Replace wires.

• Replace battery with a new AA-size alkaline battery.

• Use paper towel to remove moisture.

• Replace cracked or broken electrodes.

No sparks appear at 
any electrodes when 
Electronic Ignition Button

is pressed; noise 

can

 be heard from spark 

module.

Summary of Contents for 463247310

Page 1: ...D383 035 D397 910 D405 643 D406 005 D406 009 D413 043 D413 229 D414 982 D415 388 D416 164 D416 441 D417 587 D417 588 D422 516 D423 274 D423 876 D428 303 D430 772 D435 396 D436 004 D438 059 D438 060 D4...

Page 2: ...dous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of th...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 5: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 7: ...les remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot If you notice grease or other hot material dripping from grill onto valve hose or re...

Page 8: ...rop or low flame in the Troubleshooting Section HI LOW Turning the Grill OFF with AUTO CLEAN With the Autoclean feature you have two choices for turning off your grill Manual and AUTO CLEAN Manual Met...

Page 9: ...TUBE General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong s...

Page 10: ...wear and corrosion some holes may become enlarged If any large cracks or holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right 9 Attach el...

Page 11: ...of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement w...

Page 12: ...EL CC 1 LEFT SIDE SHELF F SB DD 2 HINGE ASSY F SB LID EE 1 CONTROL PANEL F SB FF 1 DRIP PAN F SB GG 1 LID F SB HH 4 RUBBER BUMPER F LID II 1 SIDEBURNER JJ 1 ELECTRODE F SB KK 1 RIGHT SIDE SHELF LL 1 F...

Page 13: ...PARTS DIAGRAM 13 A B B C C D E G H I J K L M N O O O P Q R S T U V W Y Z Z AA BB CC DD EE FF GG HH II JJ KK LL MM OO NN PP PP QQ RR TT UU UU UU VV WW XX YY ZZ AAA BBB GGG CCC EEE FFF SS X DDD P F HHH...

Page 14: ...m lock washer 7mm flat washer Attach the two locking casters at the rear of the bottom shelf and the two fixed casters at the front Use the provided caster wrench to fully tighten casters Locking cast...

Page 15: ...1 2 screw 7mm lock washer 7mm flat washer 15 This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head...

Page 16: ...lock washer and 7mm flat washer on each side Do not fully tighten screws until side shelf installation is complete in later steps Release the cap and nut from electronic ignition module Attach electr...

Page 17: ...shown C D E 7mm lock washers and1 4 nuts and one D 1 4 20x1 screw 1 4 20x3 4 screw 7mm lock washer 7mm lock 1 4 nut 1 4 nut washer 7mm lock washer 7mm flat washer 7mm flat washer 7mm flat washer 1 4...

Page 18: ...t with the four holes on fascia Secure using screws and washers that were removed from bracket shown A Screws and Washers removed from valve bracket A 8 32x1 4 screw 4mm lock washer Bezel blank knob B...

Page 19: ...mm flat washers 7mm lock washers and 1 4 nuts and one 8x3 8 self tapping screw with large washer shown C D E Now you may fully tighten lower screws on upper back panel A B D C 1 4 20x3 4 screw 1 4 20x...

Page 20: ...a so that valve stem comes through larger center hole in fascia Align the holes on valve bracket with left and right holes on fascia Secure using lock washers and screws that were removed from bracket...

Page 21: ...4mm flat washer Insert sideburner burner into left shelf shelf shown A sideburner burner sideburner drip pan The stud on bottom of burner fits into rear small hole in sideburner drip pan on Secure bu...

Page 22: ...ght arcuate slot on lower back panel shown A Attach left and right rails to the bottom of front brace with two 8X3 8 self tapping screws Attach heat shield front tabs and tank wire to the bottom of fr...

Page 23: ...to the left side panel with one 8 32x3 8 screw 4mm lock washer and 4mm flat washer one 8 32x3 8 screw Attach leg to bottom shelf with 4mm lock washer and 4mm flat washer shown B 23 8 32x3 8 screw 4mm...

Page 24: ...back of the electronic Connect each of the wires from the main burner electrodes and sideburner electrode to the back of the electronic ignition ignition module Electronic wire NOTE Switch terminals a...

Page 25: ...doors into hole in bottom shelf Press upper hinge pin in front brace align hinge hole on top of door and release hinge pin into door Install flame tamers by sliding one end of each flame tamer into sl...

Page 26: ...ends at rear of warming rack into holes in back of firebox Front wires of warming rack rest on sides of firebox B Place sideburner grate onto sideburner shelf Then place sideburner griddle onto sideb...

Page 27: ...manual to perform the Burner Flame Check and for important safety instructions before using Always keep LP cylinders in upright position during use transport and storage Cylinder screw at rear of car...

Page 28: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cy...

Page 29: ...gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinde...

Page 30: ...on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but wea...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 32: ......

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