Char-Broil 463246910 Product Manual Download Page 24

24

Troubleshooting (

continued

)

Problem

Burner(s) will not  light 
using ignitor.
(See Electronic Ignition 
Troubleshooting also)

Burner(s) will not
match light.

Sudden drop in gas
flow or low flame.

Flames blow out.

Flare-up.

Persistent grease fire.

Flashback...
(fire in burner tube(s)).

Unable to fill LP 
cylinder.

One burner does not 
light from other 
burner(s).

Possible Cause

ELECTRONIC IGNITION:

• No spark, no ignition noise.

• No spark, some ignition noise.

• Sparks, but not at electrode or at full 

strength.

• See 

“GAS ISSUES:”

 on previous page.

• Match will not reach.

• Improper method of match-lighting.

• Out of gas.

• Excess flow valve tripped.

• Vapor lock at coupling nut/LP cylinder 

connection.

• High or gusting winds.

• Low on LP gas.

• Excess flow valve tripped.

• Grease buildup.

• Excessive fat in meat.

• Excessive cooking temperature.

• Grease trapped by food buildup around 

burner system.

• Burner and/or burner tubes are blocked.

• Some dealers have older fill nozzles 

with worn threads.

• Grease buildup or food particles in 

end(s) of carryover tube(s).

Prevention/Solution

• See Section I of Electronic Ignition System.

• See Section II of Electronic Ignition System.

• See Section III of Electronic Ignition System.

• Use long-stem match (fireplace match).

• See “Match-Lighting” section of Use and Care.

• Check for gas in LP cylinder.

• Turn off knobs, wait 30 seconds and light grill. If flames are still low, 

turn off knobs and LP cylinder valve. Disconnect regulator. 
Reconnect regulator and leak-test. Turn on LP cylinder valve, wait 
30 seconds and then light grill.

• Turn off knobs and LP cylinder valve. Disconnect coupling nut from 

cylinder. Reconnect and retry.

• Turn front of grill to face wind or increase flame height.

• Refill LP cylinder.

• Refer to “Sudden drop in gas flow” above.

• Clean burners and inside of grill/firebox.

• Trim fat from meat before grilling.

• Adjust (lower) temperature accordingly.

• Turn knobs to OFF. Turn gas off at LP cylinder. Leave lid in position 

and let fire burn out. After grill cools, remove and clean all parts.

• Turn knobs to OFF. Clean burner and/or burner tubes. See burner 

cleaning section of Use and Care.

• The worn nozzles don’t have enough “bite” to engage the valve. Try 

a second LP dealer.

• Clean carry-over tube(s) with wire brush.

AUTO-CLEAN™

Possible Cause

Prevention/Solution

(If Equipped)

Ÿ

Replace Batteries

Ÿ

Install batteries correctly.

Ÿ

Push Knob in to start the clean cycle. (Green LED should begin to 
flash)

Timer does not work 
(Green light does not 
flash)

Ÿ

Dead Battery

Ÿ

Batteries installed incorrectly.

Ÿ

Knob Position did not start the Clean 

Cycle

Ÿ

Replace Batteries

No LED’s will illuminate

Ÿ

Dead Battery

Ÿ

Prepare to replace batteries (NOTE: Clean cycle will operate with 

a weak battery.

Red LED next to battery 
symbol is illuminated

Ÿ

Low Battery Strength

Summary of Contents for 463246910

Page 1: ...2 Go Express Grill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and...

Page 2: ...ous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as r...

Page 4: ...unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP...

Page 5: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 6: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 7: ...the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot...

Page 8: ...rts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use no...

Page 9: ...ean the venturi s In some areas of the country spiders or small insects have been known to create flashback problems The spiders spin webs build nests and lay eggs in the grill s venturi tube s obstru...

Page 10: ...r care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of...

Page 11: ...TED T 1 HOSE VALVE REGULATOR ASSY U 1 MATCH HOLDER V 2 BEZEL F CONTROL KNOB W 2 CONTROL KNOB X 1 CART UPPER BACK PANEL Y 1 LEFT RAIL F GREASE TRAY Z 1 RIGHT RAIL F GREASE TRAY AA 1 GREASE TRAY BB 1 FR...

Page 12: ...PARTS DIAGRAM NN OO A B C D E F G H I N O J K L M N O P X Q R S T U V W Y Z AA BB CC DD EE FF GG HH II JJ KK LL LL MM MM PP C 12 PP...

Page 13: ...the Bent U Pin and repeat for remaining casters Make sure the two locking casters are secured at the rear and the non locking casters are secured at the front After all 4 casters are secure remove the...

Page 14: ...cart side panels Make sure the regulator hose is hanging inside the cart 14 Regulator hose Left side panel Grill head Right side panel On back of grill place upper back panel between side panels Secu...

Page 15: ...nto the panel shown B C Re install the two knobs Temperature gauge stem A C B Back of the panel Attach right side fascia to right side shelf using two 10x3 8 screws 5mm lock washers and 5mm flat washe...

Page 16: ...elf outward and press it down shown C Push foldable side shelf toward right side shelf untill they gather up shown D Only right side shelf shown for assembly repeat above steps to Install left side sh...

Page 17: ...using one 8x3 8 self tapping screw shown D Attach front of shelf and fascia using one 1 4 20x3 4 screw 7mm flat washer 7mm lock washer and 1 4 nut shown D E 8x3 8 self tapping 1 4 nut 1 4 nut 7mm fla...

Page 18: ...ay opening in upper back panel shown A A B 9 Insert front brace under control panel and between cart side panels Make sure door hinge pins are on the top side and facing the front Secure using two 1 4...

Page 19: ...onic IgnitionModule Total 2 connections Connect the two wires A and B from the switch wiring harness into the back of the Electronic Ignition Module NOTE Switch terminals are larger than electrode ter...

Page 20: ...te end on pins in back of firebox Back of firebox Front of firebox Flame tamers Pin 14 Assembled warming rack Place cooking grates onto the firebox as shown Insert the two wire ends at rear of warming...

Page 21: ...install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage 15 21 Grease tray Unscrew on cart right side panel Insert AA battery into ignitor negative e...

Page 22: ...nder screw under bottom shelf See Use Care section of this manual to perform the Burner Flame Check and for important safety CAUTION use transport and storage Cylinder screw at rear of cart Cylinder s...

Page 23: ...Return LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cy...

Page 24: ...gas in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinde...

Page 25: ...on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but wea...

Page 26: ...NOTES 26...

Page 27: ...27 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240...

Page 28: ......

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