Char-Broil 463241704 Product Manual Download Page 16

16 • 463241704

Figure C

If a coupling is supplied with your gas hose, do not
attach the coupling to the quick disconnect socket for
connection to your house piping. Use of the coupling
will alter the gas flow, which may be a safety concern
under some circumstances. See Figure D.

The quick disconnect socket should never be connected
to the grill. Direction of gas flow is indicated on the
socket.

CAUTION

Figure D

With proper assembly, the gas hose cannot be removed
without pushing the quick disconnect sleeve back.

Please Note: Hose and assembly are C.S.A. listed for
natural gas, manufactured gas, mixed gas and for liquefied
petroleum and for LP Gas-Air mixtures on basis of 0.64
specific gravity for 1000 BTU’s per cubic foot of gas at 0.3
in. water column pressure drop. Only ANSI Z21.54 approved
hoses should be used with this grill.

To

disconnect, push sleeve back and pull plug out of sleeve (this
automatically shuts off gas).

The appliance and its individual shut off valve must be
disconnected from the gas supply piping system during any
pressure testing on that system at test pressures in excess
of 1/2 psig (3.5kPa).

The appliance must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 1/2 psi (3.5kPa).

WARNING

Do not use hard metal piping of any kind to connect this
type of grill to natural gas source. Use only hose
specified by manufacturer. Using hard metal piping or
convoluted metal tubing is an unsafe practice. Movement
of the grill can cause breakage of metal pipe.

Leak Testing

1. Turn all grill control knobs to OFF.

2.

3.

Correct before proceeding

4.

Be sure gas hose is tightly connected to gas source.

Completely open gas source. If you hear a

, turn

gas off immediately. There is a major leak at the connection.

.

Brush soapy solution onto area circled below.

rushing sound

5. If “growing”

If leaks cannot

be stopped do not try to repair.

6.

bubbles appear, there is a leak. Close gas

source immediately and retighten connection.

Call for replacement parts.

Order new parts by giving the serial, model number and name
of items needed to the Grill Service Center at 1-800-241-7548.

Always close gas source after performing leak test.

NOTE: Sideburner
control panel not
shown for clarity.

Summary of Contents for 463241704

Page 1: ...463241704 80001016 06 03 04 To insure your satisfaction and for follow up service register your grill online at www grillregistration com...

Page 2: ...any hot surfaces This grill is safety certified for use in the United States only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and...

Page 3: ...uct THIS EXPRESS WARRANTY IS THE SOLE WARRANTY GIVEN BY THE MANUFACTURER AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTIC...

Page 4: ...okerTents The Big Easy The Minute Grill The Edge The Tuscan Collection and The Urban Grill are Trademarks of the W C Bradley Company Universal Grill Parts and Design is a trademark of the Thermos Comp...

Page 5: ...M N O P P R S T U V W X Y Z CC EE EE EE EE FF GG HH I I KK MM NN NN OO OO PP PP QQ RR SS TT Q P LL X UU Q Q Tools required for assembly Caster wrench Provided Phillips screwdriver Not provided Adjusta...

Page 6: ...legs Secure brace to back of front legs using one self tap screw on each side 4 2X10mm ZZ Left front leg Caster wrench Locking caster 80000268 Attach non locking casters to rear legs Tighten casters u...

Page 7: ...f the grill head with the two holes on each brace Secure grill head to leg braces using four screws lock washers and flat washers Screws must be attached from of grill head into brace 1 4 20x3 4 AAA 7...

Page 8: ...er shelf over left cart legs Lip of shelf should fit between grill bottom and leg brace Secure shelf brackets to cart legs using one screw lock washer and flat washer on each bracket 1 4 20x3 4 AAA 7m...

Page 9: ...r tube cutout in cup 5mm flat washers EEE 5mm lock washers FFF 10 24 hex nuts GGG Sideburner 80001698 Correct burner to valve engagement Valve should be in center hole in burner tube Ignitor Wire EEE...

Page 10: ...valve Place brass top on sideburner then place sideburner grate onto shelf Place cooking grates into grill bottom Grate wires running front to back should be facing upward side to side wires downward...

Page 11: ...sides of grill bottom Insert bottom door pin into hole in bottom shelf Press the top door pin down align with hole in door brace release door pin Pivot wire Leg wire Press pin on door top CAUTION SHAR...

Page 12: ...condiment baskets into brackets on back of both doors Hang the match lighting sticks and chains from the small hooks on the right and left side panels 12 463241704 Condiment basket 80000267 Match lig...

Page 13: ...g grease clip from bottom of grease tray Failure to install can in clip will cause hot grease to drip from bottom of grill with risk of fire or property damage CAUTION 463241704 13 Make sure drain hol...

Page 14: ...rol panel thread the natural gas hose onto the fitting near the sideburner valve and wrench tighten the connection Natural gas hose 80001030 Natural Gas Hose NOTE Sideburner control panel not shown fo...

Page 15: ...nal regulator is not supplied with the product It is possible for a consumer making the connection themselves or a plumber not checking to tap into a 2 or 5 psi line If a pressure of 2 psi or greater...

Page 16: ...at system at test pressures in excess of 1 2 psig 3 5kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of...

Page 17: ...e utensils and oven mitts to avoid burns and splatters Maximum load for sideburner and side shelf is 10 lbs The grease cup be attached to grease clip and emptied after each use Do not remove grease cu...

Page 18: ...ore each use check to see if hoses are cut or worn Replace damaged hoses before using grill Use only parts specified by manufacturer Do not mistake brown or black accumulation of grease and smoke for...

Page 19: ...ove cotter pins from beneath each burner foot using a screwdriver or needle nose pliers 4 Carefully lift each burner up and away from valve openings We suggest three ways to clean the burner tubes Use...

Page 20: ...ter handling raw meat and poultry Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook meat and poultry...

Page 21: ...ion Solution Reconnect wires or replace electrode wire assembly Replace ignitor wire electrode assembly Replace with a new AA battery Turn gas on at gas source Reengage burner and valve Check steps in...

Page 22: ...ted with new battery and good wire connections module is faulty Are output connections on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition syst...

Page 23: ...DEPT PO BOX 1240 COLUMBUS GA 31902 1240 PLEASE FILL OUT THIS CARD AND RETURN IT 10 DAYS OF PURCHASE WITHIN FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE Please register your grill online at If...

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Page 28: ...A Division of W C Bradley Co Columbus GA 31902 Printed in China...

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