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463232103 •  15 

Problem 

Burner will not 

light  using 

ignitor. 

Burners will not 

match light. 

Sudden drop in 

gas flow or low 

flame. 

Flames blow out. 

Flare­up. 

Persistent grease 

fire. 

Flashback...

 

(fire in burner 
tubes)

 

Possible Cause

 

­ Wires and/or electrode covered with 

cooking residue. 

­ Electrode cracked or broken "sparks 

at crack" 

­ Electrode tip not in proper position 

­ Wires are loose or disconnected. 

­ Wire is shorting (sparking) between 

ignitor and electrode. 

­ Dead battery. 

­ No gas flow. 

­ Obstruction of gas flow. 

­ Disengagement of burner to valve. 

­ Out of gas. 

­ Excess flow valve tripped. 

­ High or gusting winds. 

­ Grease buildup. 

­ Excessive fat in meat. 

­ Excessive cooking temperature. 

­ Grease trapped by food buildup 

around burner system. 

­ Burner and/or burner tubes are 

blocked.

 

Prevention/Cure 

­

  Clean wires and/or electrode with rubbing alcohol and clean swab.

 

­

  Replace electrode(s).

 

­

  Main Burners: Tip of electrode should be pointing toward tip of collector box. 

The distance should be 1/8" to 1/4", adjust if necessary. 

Sideburner: Tip of electrode should be pointing toward gas port opening on 
burner. The distance should be 1/8" to 3/16", adjust if necessary.

 

­

  Reconnect wires or replace electrode/wire assembly.

 

­

  Replace ignitor wire/electrode assembly.

 

­

  Replace with a new AA battery.

 

­

  Turn gas on at source.

 

­

  Clear burner tubes.

 

­

  Reengage burner and valve.

 

­

  Check for gas in LP tank.

 

­

  Turn off knobs, wait 30 seconds and light grill. If flames are still low, turn off 

knobs and LP tank valve. Disconnect regulator. Reconnect regulator and leak 
check. Turn on LP tank valve, wait 30 seconds and then light grill.

 

­

  Turn front of grill to face wind or increase flame height.

 

­

  Clean grill.

 

­

  Trim fat from meat before grilling.

 

­

  Adjust (lower) temperature accordingly or use indirect cooking.

 

­

  Turn knobs to OFF. Turn gas off at gas source. Leave lid in position and let 

fire burn out.

After grill cools, remove and clean all parts.

 

­

  Clean burner and/or burner tubes. 

Troubleshooting

Summary of Contents for 463232103

Page 1: ...463232103 1 463232103 463232103 P80111072A 06 18 03...

Page 2: ...and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and Canada only Do not modify for use in any other location Modification will result in...

Page 3: ...ductisnotcommercially practicable theretailersellingthisproductorChar Broilwill refundthepurchasepricepaidfortheproduct lesstheamount directlyattributabletousebytheoriginalconsumer purchaser priortodi...

Page 4: ...Wrench P05515002C 1 Grate Lifter P05515014E 1 Hardware Pack P06004049A 1 Owner s Manual P80111072A Parts List 463232103 Necessary tools for assembly of your grill include Phillips screwdriver pliers a...

Page 5: ...oded View 463232103 G H I J K L M M M N O P Q R S T U V W X Y Z AA PP BB EE KK GG EE NN JJ KK LL UU T T OO QQ RR K GG FF YY I I MM NN OO PP SS UU UU UU VV VV VV VV W W XX XX YY ZZ ZZ WW XX DD ZZ J HH...

Page 6: ...s using 8 of the 1 4x1 2 Phillips head screws Fully tighten See Fig 1 FIGURE 1 Cross Brace Bottom Shelf 4 Screw the 4 casters into the caster seats in the bottom of each cart leg Turn the threaded cas...

Page 7: ...ep requires 2 people to lift and position the grill head onto the cart 12 HINT Slide grill head into cart from the front Use care to avoid scratching tops of side shelves Align the 2 holes beneath the...

Page 8: ...d AA battery into the ignitor slot with the positive pole facing toward you 20 Place the spring with contact over the battery Screw the ignitor cap back onto the control panel FIGURE 8 Ignitor cap 21...

Page 9: ...R fill LP tank more than 80 of LP tank volume Volumeofpropaneintankwillvarybytemperature A frosty regulator indicates gas overfill Immediately close LP tank valve and call local LP gas dealer for assi...

Page 10: ...call the Fire Department If you cannot stop a gas leak immediately close LP tank valve and call LP gas supplier or your fire department WARNING WARNING WARNING WARNING WARNING B B B B B C C C C C Use...

Page 11: ...gas and cause a fire resulting in serious injury property damage or death If you see smell or hear escaping gas immediately get away from the LP tank grill and call your fire department All spare LP t...

Page 12: ...3 footclearance from walls or rails Donotuse on or underbalconies made of wood NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never oper...

Page 13: ...r a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under grill CA CA CA CA CA...

Page 14: ...each 1600 F and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 1450 F All cuts of pork should reach 1600 F NEVER partially grill meat or poultry...

Page 15: ...aceelectrode s MainBurners Tipofelectrodeshouldbepointingtowardtipofcollectorbox Thedistanceshouldbe1 8 to1 4 adjustifnecessary Sideburner Tipofelectrodeshouldbepointingtoward gasport openingon burner...

Page 16: ...binding If nosparksaregeneratedwith new battery and good wire connections moduleisfaulty Areoutputconnectionsonand tight Areoutputconnectionsonand tight If possible observegrill indark location Opera...

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