Char-Broil 463230112 Product Manual Download Page 10

10    

6.

Turn the coupling nut clockwise and tighten to a full stop. The 

regulator will seal on the back-check feature in the LP cylinder 
valve, resulting in some resistance. 

An additional one-half to 

three-quarters turn is required to complete the 
connection. Tighten by hand only – do not use tools.

NOTE:

If you cannot complete the connection, disconnect regulator and 
repeat steps 5 and 6. If you are still unable to complete the 
connection, 

do not use this regulator!

Straight

Hold coupling nut and regulator
as shown for proper connection
to LP cylinder valve.

DANGER

• Do not insert any tool or foreign object into the valve 

outlet or safety relief valve. You may damage the valve 
and cause a leak. Leaking propane may result in 
explosion, fire, severe personal injury, or death.

Leak Testing Valves, Hose and Regulator

1.Turn all grill control knobs to OFF.

2.

Be sure regulator is tightly connected to LP cylinder.

3.

Completely open LP cylinder valve by turning hand wheel 

counterclockwise. If you hear a 

rushing sound

, turn gas off 

immediately. There is a major leak at the connection. 

Correct 

before proceeding

.

4.

Brush soapy solution onto areas circled below, or other similar

5.If “growing”

 bubbles appear, there is a leak. Close LP 

cylinder valve immediately and retighten connections. 

If leaks 

cannot be stopped do not try to repair. 

Call for replacement 

parts. 

6.

Always close LP cylinder valve after performing leak test by 

turning hand wheel clockwise.

NOTE: Sideburner
shelf fascia not
shown for clarity.

• Outdoor gas appliance is not intended to be installed 

in or on a boat.

• Outdoor gas appliance is not intended to be installed 

in or on an RV.

• Never attempt to attach this grill to the self-contained 

LP gas system of a camper trailer or motor home.

• Do not use grill until leak-tested.
• If a leak is detected at any time, STOP and call the fire 

department.

• If you cannot stop a gas leak, 

immediately

 close 

LP cylinder valve and call LP gas supplier or your fire 
department!

WARNING

fittings on your grill.

NOTE: Your grill
may NOT be
equipped with a 
sideburner.

Summary of Contents for 463230112

Page 1: ...ster your grill please visit us at www charbroil com If you have questions or need assistance during assembly please call 1 800 241 7548 09 08 11 G651 001 130801 Classic C 59G5CB PRODUCT GUIDE Serial...

Page 2: ...potentially hazardous situation or unsafe practice which if not avoided may result in minor or moderate injury Safety Symbols The symbols and boxes shown below explain what each heading means Read an...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electric...

Page 4: ...You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas...

Page 5: ...neath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requ...

Page 6: ...be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wate...

Page 7: ...tainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolo...

Page 8: ...er Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylin...

Page 9: ...s described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE conne...

Page 10: ...LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution...

Page 11: ...mes regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic b...

Page 12: ...h burner 9 Once each burner has ignited turn knobs to desired setting each burner gas at LP cylinder repeat lighting procedure NOTE Your grill may NOT be equipped with a Sideburner Ignitor Lighting s...

Page 13: ...mulation of grease and smoke for paint Interiors of gas grills are not painted at the factory and should never be painted Apply a strong solution of detergent and water or use a grill cleaner with scr...

Page 14: ...grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill...

Page 15: ...r for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial...

Page 16: ...5 CONTROL KNOB N 1 TOP LID O 1 LOGO PLATE F LID P 1 TEMPERATURE GAUGE Q 1 BEZEL F TEMPERATURE GAUGE R 2 LID BUMPER RECTANGLE S 2 LID BUMPER ROUND T 1 TOP LID HARDWARE U 1 HANDLE F LID V 4 HEAT TENT W...

Page 17: ...W V N CC B C D E P O T Q R I H J A G GG HH M II NN K BB EE AA Z Y U F F F DD L L M JJ MM KK OO FF J W W W V V V B B B S L L L L M M M X EE LL KK PARTS DIAGRAM 17 PP...

Page 18: ...at rear with cut out hole for LP cylinder on left 1 2 1 4 20 Flange Nut Qty 4 Place lower front panel between side panels as shown Attach to left and right side panels with 4 8x3 8 sheet metal screws...

Page 19: ...x1 2 machine screws and 10 24 flange nuts 4 Sheet Metal Screws Qty 4 8x3 8 Hook tank exclusion wire onto the holes on upper and lower front panels attach other ends to bottom shelf with 2 8x3 8 sheet...

Page 20: ...e Spacer legs and other Axle Spacer and wheel Attach with 1 8mm flat washer and hitch pin Hammer leg extenders into right legs Turn assembly upside down Cone side of wheel against leg 1 Hitch Pin Qty...

Page 21: ...equires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 4 1 4 20x1 2 screws 1 4 2...

Page 22: ...A Inside firebox insert 3 7mm fiber washers and 3 1 4 20x1 2 screws as shown B Attach shelf with 4 1 4 20 flange nuts on each side C ook side wall of shelf over support brackets on side of firebox 1 4...

Page 23: ...ttach left side shelf with 3 7mm fire washers and 3 1 4 20x1 2 screws as shown B Attach left side shelf with 4 1 4 20 flange nuts as shown C At back of firebox insert 1 7mm fiber washer and 1 Attach f...

Page 24: ...grate rests Insert ends of Warming Rack pivot wire into holes in sides of gril lid Insert ends of Warming Rack leg wire into holes in sides of firebox NOTE Pivot and leg wires running side to side sh...

Page 25: ...hrough the large hole on left side panel CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire Always keep LP cylinders in upright posit...

Page 26: ...eturn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cyl...

Page 27: ...in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder v...

Page 28: ...tions on and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present bu...

Page 29: ...NOTES 29...

Page 30: ...NOTES 30...

Page 31: ...PT RETURN IT WITHIN 10 DAYS OF PURCHASE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED THIS WARRANTY IS NON TRANSFERABLE LLENE ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PAR...

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