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PRODUCT GUIDE
MODEL  463212511

Serial Number

Date Purchased

IMPORTANT: Fill out the product record information below.

See rating label on grill for serial number.

For support and to register your 
grill, please visit us at 

www.charbroil.com

Estimated assembly time: 

 

30 minutes 

If you have questions or need 
assistance during assembly, 
please call 

1-800-241-7548

.

Assembly instructions © 2010

© 2010 Char-Broil, LLC    Columbus, GA  31902

Printed in China 

12/14/10 

 G570-001-010801

The following are trademarks registered by W.C. Bradley Co. in the U.S. Patent and Trademark Office: Caldera®; Charcoal2Go®; Char-Broil®; American Gourmet®; 
Bandera®; Brush Hawg®; CB 940®; Char-Diamonds®; Char-Broil Charcoal/Gas®; Everybody Grills®; Grill 2 Go®; Grill 2 Go® Express®; Grill Lovers®; Infrared 
Grilling That’s All About U®; Keepers of the Flame®;   Magneto®; New Braunfels Smoker Company®; Patio Bistro®; Patio Caddie®; Patio Kitchen®; Pro-Sear®; 
RED®; Quantum®; Santa Fe®; Sear and Grill®; Sierra®; Signature Series®; Sure2Burn®; The Big Easy®; U®;  Wild West Tradition®; and the following marks:

®

®

The following are trademarks of W.C. Bradley Co.:America's Legendary Barbeque Company™;   Advantage Series™; Auto-Clean™;Chef Tested™; Commercial 
Series™; Designer Series™;; Diamond Flame™; Double Chef™; Everybody Outside™; FastStart™;  FlavorMaster™; Front Avenue™; Grill 2 Go® Advantage™; 
Grill 2 Go® Ice™;   Hog and Yard Bird™; H20 Smoker™; Infrared. Grilling’s Juicy Little Secret™; Incredible Taste. Infallible Results™; Infrared Inside™; Let’s Grill 
Something Together™; Longhorn™;; Precision Flame™; Quick2Burn™; QuickSet™; Ready When You Are™; Season, Set, And Savor™; Sizzle On The Grill™; 
SureFire™; Torchfork™; Trentino™; Universal Grill Parts™; You Bring the Party™      TEC™ is a trademark of Tec Infrared Grills.

Summary of Contents for 463212511

Page 1: ...l Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef Te...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ...e grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test...

Page 12: ...s Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surfaces To mai...

Page 13: ... grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bur...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ... F EI MODULE W 1 BUTTON F EI MODULE X 6 BEZEL F KNOB Y 6 CONTROL KNOB Z 1 MATCH HOLDER AA 4 SKEWER BB 4 SKEWER HOLDER CC 1 SIDE SHELF LEFT DD 1 ENDCAP F LEFT SIDE SHELF EE 1 DRIP PAN SIDEBURNER FF 1 ELECTRODE F SB GG 1 SIDEBURNER HH 1 SIDEBURNER GRATE II 2 HINGE F SIDEBURNER LID JJ 1 SIDEBURNER LID KK 1 ELECTRODE WIRE SIDEBURNER LL 2 RUBBER BUMPER SIDEBURNER MM 1 SIDE SHELF RIGHT NN 1 ENDCAP F RIG...

Page 16: ... D E B B B I H A G F F F G G G J K L M N O Q Q Q R S T U V W X X X X X Y Y Y Y Y Z AA AA AA AA BB BB BB BB CC DD EE FF GG HH II II FFF KK LL MM NN OO QQ RR SS TT UU VV WW XX YY ZZ AAA BBB CCC DDD EEE EEE X Y 16 PP ZZ DDD P ...

Page 17: ...he front After all 4 casters are secure remove the Bent U Pin and save for future maintenance Non lock Caster Locking Caster Bottom Shelf Front Rear Bent U Pin A Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must be on left side of bottom shelf Left Side Panel with large hole Make sure side panels ar...

Page 18: ...h side This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Grill head must face open side of cart Grill Head Lower Back Panel 1 4 20x1 2 Screw 7mm Lock Washer 7mm Flat Washer Regulator Hose 18 ...

Page 19: ...NOTE MAKE SURE THAT THE FRONT BRACE IS MOUNTED IN THE MOST DOWNWARD POSITION WHEN ASSEMBLED TO CART On back of grill place upper back panel between side panels and above lower back panel Secure upper back panel using two 1 4 20x1 screw 7mm lock washer and 7mm flat washer on each side Front Brace 1 4 20x1 Screw 7mm Lock Washer 7mm Flat Washer 1 4 20x1 Screw 7mm Lock Washer 7mm Flat Washer Upper Bac...

Page 20: ...g one 1 4 20x1 screw 7mm lock washer and 7mm flat washer and 1 4 nut in lower hole shown B C Attach front of shelf using two 8x3 8 self tapping screws shown D E Flange Into Bracket Bracket Main Control Panel Right Side Shelf 8x3 8 self tapping screw 8x3 8 self tapping screw 1 4 20x3 4 Screw 7mm Flat Washer 7mm Lock Washer 1 4 Nut 1 4 20x1 Screw 7mm Flat Washer 1 4 Nut 7mm Lock Washer A B C D E Bac...

Page 21: ...1 4 20x1 screw 7mm lock washer and 7mm flat washer and 1 4 nut in lower hole shown B C Attach front of shelf using two 8x3 8 self tapping screws shown D E A B C E D 8x3 8 self tapping screw 8x3 8 self tapping screw 7mm Flat Washer 1 4 Nut 7mm Lock Washer 1 4 20x1 Screw Flange Into Bracket Bracket Main Control Panel Sideburner Shelf 1 4 20x3 4 Screw 7mm Flat Washer 7mm Lock Washer 1 4 Nut Back of m...

Page 22: ...r center hole in fascia Align the holes on valve bracket with left and right holes on fascia and 4mm lock washers Attach bezel to fascia and valve bracket with two 8 32x3 8 screws Press sideburner control knob onto valve stem 8 32x3 8 Screw Sideburner Lid 4mm Flat Washer 4mm Lock Washer 8 32 Hex Nut NOTE Fully secure one hinge with screws washers and nuts then secure remaining hinge Note some part...

Page 23: ...ke sure burner tube engages sideburner valve Secure burner to sideburner drip pan with one Wing nut shown B Under sideburner shelf attach sideburner ignitor wire to electrode shown A shown B Place sideburner grate onto sideburner shelf Sideburner Sideburner Drip Pan Burner Tube Valve Wing Nut A B A B Sideburner Ignitor Wire Sideburner grate 23 ...

Page 24: ...t and right grease tray rails into slots beneath grease tray opening in upper back panel shown A Attach front tabs of heat shield under front brace and attach right and left rails under front brace with three 8x3 8 self tapping screws shown B Tank Heat Shield Control Knob A B Tank Heat Shield Grease tray opening Left rail Right rail Left rail Right rail 8x3 8 self tapping screw 24 ...

Page 25: ...nge pin into door brace Place heat tents over tube burners and the heat tent for bar burner over bar burner by inserting tabs into slots in front of firebox Opposite ends of heat tents rest on pins in back of firebox Left Door Right Door Hinge pin on bottom of door Hinge pin on top of door PRESS Heat Tent F Bar Burner Bar Burner Heat Tent Front of firebox 25 ...

Page 26: ...ng rack rest on sides of firebox Unscrew electronic ignitor cap and place AA battery into ignitor slot with positive end facing outward Replace ignitor cap Insert the straight end of skewer into the hole on rear of firebox The other end rest onto the skewer holder as shown Warming Rack Cooking Grate AA Battery Electronic Ignition Cap Skewer Skewer Holder 26 Skewer Holder ...

Page 27: ...e hole in left side panel See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using CAUTION Failure to install grease tray will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease Tray LP Cylinder not included CAUTION Cylinder valve must face to front of cart once tank is attached Failure to instal...

Page 28: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 29: ...s in LP cylinder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refi...

Page 30: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

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