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Char-Broil 463210511, Product Manual

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Char-Broil 463210511 Product Manual Download Page 18

ASSEMBLY

Attach

 

upper

 

and

 

lower

 

front

 

panel

 

to

 

cart

 

with

 1/4-20x1/2" screws

,

 7mm

 

Flat

  Washer

 

and

 

7mm

 

Lock

  Washer

 

on each

 

side

.

3

Qty: 

1/4-20x1/2"

Machine Screw

8

Qty: 8

7mm

 

Flat

  Washer

Qty: 8

 

Lock

7mm

  Washer

"Cone" side of wheel against leg

Qty: 2

#10

-

24

 

Hex

 

Nut

Qty: 

#10-24x1/2" 

Machine Screw

2

Attach

 

upper

 

front

 

panel

 

to

 

lower

 

front

 

panel

 

with

 #10-24x1/2" screws

 

and

 

#10-24 hex nuts.

 

18

Upper

 

Front

 

panel

Lower

 

Front

 

panel

Turn assembly upside down.
Insert axle rod into wheel, axle spacer, legs and other 

 Attach with (1) axle washer and hitch pin.

 

axle spacer and wheel,

Qty. 1

1” Hitch Pin

Qty:1

Axle  Washer

4

Qty: 4

1/4-20x1/2"

Machine Screw

Qty: 4

7mm

 

Flat

 

 Washer

Qty: 4

7mm Lock

 

 Washer

Hitch Pin

Axle Washer

Wheel

 

Back

 

Brace

Leg

 

Extenders

Axle Rod

Push leg extenders into right legs. 

 

Attach

 

back brace

 

to

 

cart with

  1/4-20x1/2" screws

, 

 7mm

 

Flat

  Washer

 

and 

7mm

 

Lock

  Washer

 

on each

 

side

.

 

Axle

Spacer

Qty: 2

Axle Spacer

Summary of Contents for 463210511

Page 1: ...ill Lovers Infrared Grilling That s All About U Keepers of the Flame Magneto New Braunfels Smoker Company Patio Bistro Patio Caddie Patio Kitchen Pro Sear RED Quantum Santa Fe Sear and Grill Sierra Signature Series Sure2Burn The Big Easy U Wild WestTradition and the following marks The following are trademarks of W C Bradley Co America s Legendary Barbeque Company Advantage Series Auto Clean Chef ...

Page 2: ...ch heading means Read and follow all of the messages found throughout the manual DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department THIS GRILL IS FOR OUTDOOR USE ONLY CAUTION Read and follow all safety statements assembly instructions and use a...

Page 3: ...Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply ...

Page 4: ...vertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting If your grill is not getting hotter than 250 F to 300 F these steps sho...

Page 5: ...eath the meat to catch grease and food drippings and helps minimize clean up Rotisserie Cooking Rotisserie cooking is best for round meat such as large roasts whole poultry and pork It generally requires an accessory motor and spit rod that allows the meat to be turned at a constant speed Rotisserie cooking is best done in front of a special rotisserie burner or utilizing an indirect cooking burne...

Page 6: ...nades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling www isitdoneyet gov GRILLING GUIDE Tips Tricks Wood Chips For extra smoke flavor when grilling try adding wood chips Soak t...

Page 7: ...ainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may r...

Page 8: ...nexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filling Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder will vary by temperature A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance Do not r...

Page 9: ... described in the LP Cylinder section of this manual Always keep new and exchanged LP cylinders in upright position during use transit or storage Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety Leak test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas le...

Page 10: ...P cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas circled below or other similar 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call f...

Page 11: ...e grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot s If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test...

Page 12: ...lastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainless steel surf...

Page 13: ...s Replace flame tamers and cooking grates CAUTION Storing Your Grill Clean cooking grates Store in dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturers Store grill indoors ONLY if LP cylinder is turned off and disconnected removed from ...

Page 14: ...or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation or installation not in accordance with local codes or printed manufacturer instructions THIS LI...

Page 15: ...F KNOB W 4 CONTROL KNOB X 1 MATCH HOLDER Y 1 ELECTRONIC IGNITION MODULE Z 1 SIDE SHELF LEFT AA 1 LEFT FASCIA BB 1 DRIP PAN SIDEBURNER CC 1 ELECTRODE F SB DD 1 SIDE BURNER EE 1 SIDE BURNER GRATE FF 1 SIDE BURNER LID GG 1 TOWEL BAR LEFT HH 1 SIDE SHELF RIGHT II 1 RIGHT FASCIA JJ 1 TOWEL BAR RIGHT KK 1 LEFT REAR LEG Key Qty Description LL 1 LEFT FRONT LEG MM 1 RIGHT REAR LEG NN 1 RIGHT FRONT LEG OO 1...

Page 16: ...ARTS DIAGRAM 16 A B D E F G K L M N Q R S T V W X Y Z EEE H I J C C E F F O GGG P Q V V W W W V AA BB CC DD EE FF GG HH II JJ KK LL QQ AAA ZZ BBB TT SS CCC QQ NN RR PP MM WW XX VV OO UU YY DDD O FFF FFF ...

Page 17: ... 2 Qty 1 4 20x1 2 Machine Screw 12 Qty 12 7mm Flat Washer Qty 12 7mm Lock Washer Qty 1 4 20x1 2 Machine Screw 4 Qty 4 Flat 7mm Washer Qty 4 Lock 7mm Washer Rear Front Bottom Shelf Left Leg Assembly Right Leg Assembly Right Front Leg Right Rear Leg Left Front Leg Left Rear Leg Center Brace Upper Brace Left Cart Upper Brace Right Cart Attach upper brace left leg assembly which was assembled previous...

Page 18: ...screws and 10 24 hex nuts 18 Upper Front panel Lower Front panel Turn assembly upside down Insert axle rod into wheel axle spacer legs and other Attach with 1 axle washer and hitch pin axle spacer and wheel Qty 1 1 Hitch Pin Qty 1 Axle Washer 4 Qty 4 1 4 20x1 2 Machine Screw Qty 4 7mm Flat Washer Qty 4 7mm Lock Washer Hitch Pin Axle Washer Wheel Back Brace Leg Extenders Axle Rod Push leg extenders...

Page 19: ...at shield to cart back brace with 10 24x1 2 screws Place grease tray to the cart assembly as shown Insert tank retainer to the holes from the bottom shelf Attach with a hitch pin 5 6 Qty 3 10 24x1 2 Machine Screw Tank Heat Shield 19 Stand cart upright ...

Page 20: ...and position grill head onto cart Carefully lower the grill head onto the cart Make sure the regulator hose is hanging outside the cart Attach with 1 4 20x1 2 screws Qty 4 1 4 20x1 2 Machine Screw 20 Repeat on left side shelf A C B Qty 3 10 24 Hex Nut Qty 10 24x1 2 Machine Screw 3 Mount fascia onto side shelf using three 10 24x1 2 screws and 10 24 hex nut A ...

Page 21: ...10 24x1 2 screws and 10 24 hex nuts Attach right towel bar to the front of right fascia with 8 32x3 8 screw and 8 32 hex nut 9 10 Qty 1 4 20x1 2 Machine Screw 2 Qty 2 10 24 Hex Nut Qty 10 24x1 2 Machine Screw 2 Attach right fasica to control panel with 10 24x1 2 screws Qty 10 24x1 2 Machine Screw 2 Qty 1 8 32 Nut Hex Qty 8 32x3 8 Machine Screw 1 21 ...

Page 22: ...tach sideburner ignitor wire to electrode as shown E Place left side shelf to the left side of firebox Tighten the pre installed screws to the left side shelf B Attach left side shelf to firebox with 1 4 20x1 2 screws on the upper holes Attach left fascia to control panel with 10 24x1 2 screws Position valve behind fascia and line up holes C Insert 1 of the 8 32x3 8 screws but do not fully tighten...

Page 23: ...32x3 8 screw and 8 32 het nuts A 12 Place grate onto sideburner shelf B Place control knob onto sideburner valve stem C Left Fascia Left Towel Bar Control Knob Qty 1 8 32 Hex Nut Qty 8 32x3 8 Machine Screw 1 Qty 10 24x1 2 Machine Screw 2 Qty 2 10 24 Hex Nut Sideburner Grid A B C Place heat tents over burners as shown 13 H e a t t e n t 23 ...

Page 24: ... battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor 14 15 Cooking Grate Warming Grid Place warming grid onto the top of the firebox Vertical legs insert into the slots on the upper ledge of the firebox Slot AA Battery Ignitor Cap 24 ...

Page 25: ...f grill with risk of fire or property damage CAUTION 16 25 Hang grease cup clip from bottom of grease tray and place grease cup into grease cup clip LP tank is sold separately Use only with an OPD over fill protection device equipped LP tank Fill and leak check before attaching to grill and regulator 17 Place LP tank into hole in bottom shelf make sure tank valve is facing left side of the grill T...

Page 26: ...turn LP cylinder to gas supplier Turn off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to the LP Cylinder Turn off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove burner and inspect for spider nests or rust See Natural Hazard a...

Page 27: ...linder Turn off knobs wait 30 seconds and light grill If flames are still low turn off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leak test Turn on LP cylinder valve wait 30 seconds and then light grill Turn off knobs and LP cylinder valve Disconnect coupling nut from cylinder Reconnect and retry Turn front of grill to face wind or increase flame height Refill LP cyli...

Page 28: ...n and tight Are output connections on and tight If possible observe grill in dark location Operate ignition system and look for arcing between output wires and grill frame All sparks present but weak or at slow rate Has moisture accumulated on electrode and or in burner ports Inspect electrodes for cracks Prevention Solution Install battery make sure that and connectors are oriented correctly with...

Page 29: ...NOTES 29 ...

Page 30: ...NOTES 30 ...

Page 31: ...31 Warranty Registration Department P O Box 1240 Columbus GA 31902 1240 ...

Page 32: ......

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