Char-Broil 463210312 Product Manual Download Page 12 | Manualshive

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Summary of Contents for 463210312

Page 1: ...umber Seeratinglabelongrillfor serialnumber Date Purchased Forsupportandto registeryour grill pleasevisit usat www charbroil com Ifyou havequestionsor need assistanceduringassembly pleasecall 1 800 241 7548 2011Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2011 11 09 11 G560 001 080801 ...

Page 2: ...ave this manual with consumer CONSUMER Keep this manualfor future reference If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP c...

Page 3: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 4: ...t of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your grill is not...

Page 5: ...tilizing anindirect cooking burner arrangement Apancanbeplaced underneath themeat tocatch grease and fooddrippings andhelps minimize clean up Indirect Cooking Indirect cooking utilizes select burners tocirculate heat throughout thegrill without direct contact between themeat and theflame Themeat isplaced over theburner thatis off This method isgenerally used toslow cook large cuts ofmeat and poult...

Page 6: ...e extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wat...

Page 7: ... steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require ...

Page 8: ...kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief va...

Page 9: ...tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result 1 LP cylinder m...

Page 10: ...ulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe _ersonal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appli...

Page 11: ... a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regu...

Page 12: ...inder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back repla...

Page 13: ...ctions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Remove screws to detach electrode from burner Electrode should remain in firebox 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the b...

Page 14: ...LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited ...

Page 15: ...RNER AA 1 SIDE BURNER GRATE BB 1 SIDE BURNER LID CC 1 TOWELBAR LEFT DD 1 SIDE SHELF RIGHT EE 1 RIGHTFASCIA FF 1 TOWELBAR RIGHT GG 1 LEFTREAR LEG HH 1 LEFTFRONT LEG II 1 RIGHTREAR LEG JJ 1 RIGHTFRONTLEG KK 1 UPPER BRACE LEFTCART Y ii il iilt i ii I lI lI lI lI lI lI LL 1 UPPER BRACE RIGHTCART MM 2 CENTER BRACE F CART NN 1 BOTTOM SHELF OO 1 UPPER FRONT PANEL PP 1 LOWERFRONTPANEL QQ 1 GREASE TRAY RR ...

Page 16: ...M CCC CC GG ZZ MM AAA U I V L C l _ NN EE FF X ...

Page 17: ...f UpperBracesas shownbelow Repeatabovestepsfor otherlegassembly Qty 12 1 4 20x1 2 MachineScrew Qty 12 7ram Flat Washer Qty 12 7ram Lock Washer LeftCart CenterBrace Left Rear Leg Right Rear Leg Left Front Leg Right Front Leg Placebottomshelfwithcutoutholefor LPcylindernextto legswithaxle holes Attachto rightand leftlegassemblies with 1 4 20x1 2 screws 7ramFlatWasherand 7ramLockWasheroneachside Qty ...

Page 18: ... 2 10 24 Hex Nut Upper Front panel Turnassemblyupsidedown Insertaxle rodthroughwheel axle spacer legsandanotheraxlespacerandwheel Attachwith 1 axle washerand hitchpin Pushlegextendersintoright legs Attachbackbraceto cartwith 1 4 20x1 2 screws 7ramFlatWashers and7ram LockWashers Wheel AxleRod Qty 1 Qty 4 Axle 1 Hitch Pin 7ram Flat Washer Spacer Qty 2 Leg Extender Qty l Qty 4 Axle Washer 7ram Lock W...

Page 19: ...rtbackbracewith 1G24xl 2 screws Cylinder Insulation Board Qty 3 10 24x1 2 MachineScrew Placegreasetrayontothe cartassemblyas shown Inserttankretainerwireby inserting the endsthroughto the holesof the tabsonthe bottomshelf GreaseTray Retainer Wire Form 19 ...

Page 20: ...hecart Attachwith 1 4 20x1 2 screws Qty 4 1 4 20x1 2 MachineScrew Assemblefasciato sideshelfusingthree 10 24x1 2 screws and 10 24 hexnuts A Installsideshelfassembly ontothe factoryinstalledscrewslocatedonthe rightsideof firebox B Tighten the pre installed screwssecurely C Qty 3 10 24x1 2 MachineScrew B Qty 3 10 24 He Nut A Repeat on left side 2O ...

Page 21: ...crews Qty 2 1 4 20x1 2 MachineScrew Qty 2 10 24x1 2 MachineScrew Attachrighttowelbarto therearof rightsideshelfwith 10 24x1 2 screws and 10 24hex nuts Attachrighttowelbarto thefrontof rightfasciawith 8 32x3 8 screw and 8 32hex nut Qty 2 Qty 1 10 24x1 2 8 32x3 8 MachineScrew MachineScrew Qty 2 10 24 Hex Nut Qty 1 8 32 He Nut 21 ...

Page 22: ...1 of the 8 32x3 8 screws but donot fullytighten Slipbezelunder insertedscrewand positionas shown Lineupother holeandinsert 1 8 32x3 8 screw throughbezelandintovalve Tighten bothsecurely Removescrewsfrombottomof sideburner Installburnerintoside shelf D E IMPORTANT Makesure valveis inside sideburnertube Securesideburnerwiththe hardwarepreviouslyremoved Attachsideburnerignitorwire to electrodeas show...

Page 23: ...ws and 10 24 hex nuts Attach left towel bar toleft fascia with 8 32x3 8 screw and 8 32 her nuts A Place grate onto sidebumer shelf B Press control knob onto sideburner valve stem C A B LeftFascia Control Knob LeftT_welBar SideburnerGrid Placeheattentsoverburnersas shown 23 ...

Page 24: ...gridontothetopof the firebox Verticallegsinsertintothe slotsontheupperledgeof thefirebox ling Grid Cooking Grate Slot Unscrew ignitorcap andplaceAAbatteryintoignitorslotwithpositiveend facingoutward Screwignitorcapontoignitor Ignitor Cap Battery 24 ...

Page 25: ...lland leakcheckbefore attachingto grillandregulator InsertLPtankintoholein bottomshelfandalignopeningintankcollarwithfrontof grill Securetankby pullingthe tankretainer wireup overthe bodyof tankcylinder Routehosethroughthe guidehook locatedonthe leftfrontlegas shown Thenconnectthe regulatorto thetankvalvesecurely See Useand Caresection to correctly LeakTest and performthe Burner FlameCheck CAUTION...

Page 26: ...etray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrode crackedor broken sparksat Seeinstructionson...

Page 27: ...or Reconnect regulatorandleak test Turnon LPcylindervalve wait 30secondsandthenlightgrill Turnoff knobsandLPcylindervalve Disconnectcouplingnutfrom cylinder Reconnect andretry Turnfrontof grillto facewindor increaseflameheight RefillLPcylinder Referto Suddendropin gasflow above Cleanburnersand insideof grilltfirebox Trimfatfrommeatbeforegrilling Adjust lower temperatureaccordingly Turnknobsto OFF ...

Page 28: ...f nosparksaregenerated withnew batteryandgood wire connections moduleis faulty Are outputconnections on andtight Unscrewbuttoncap assemblyandreinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectall outputconnections at moduleandelectrodes Outputlead connectionsnot connected Arcingto grillaway fromburner s Weakbattery Electrodesarewet Electrodescracked...

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Page 31: ...ado I Province _O E mail Address Direcci6n de correo electr6nico Adresse _lectronique _O Phone Number N6mero telef6nico Num_ro de t_l_phone Model Number N_mero de modelo Numero de model _ _ _ _ _ STICKER ON PRODUCT Serial Number N_mero de serie Num_ro de s rie A _ Attach copy o your sales receipt here O 0 Date of Purchase I Fecha de compra I Date de I achat O S Purchase Price I Precio de compra I ...

Page 32: ...Register your product to receive a special offer www c ha rbroi i co m reg iste r ...

Page 33: ...umber Seeratinglabelongrillfor serialnumber Date Purchased Forsupportandto registeryour grill pleasevisit usat www charbroil com Ifyou havequestionsor need assistanceduringassembly pleasecall 1 800 241 7548 2011Char Broil LLC Columbus GA 31902 Printed in China Assembly instructions 2011 11 09 11 G560 001 080801 ...

Page 34: ...ave this manual with consumer CONSUMER Keep this manualfor future reference If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP c...

Page 35: ...electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This grill is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will...

Page 36: ...t of a gas leak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill will only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut If your grill is not...

Page 37: ...tilizing anindirect cooking burner arrangement Apancanbeplaced underneath themeat tocatch grease and fooddrippings andhelps minimize clean up Indirect Cooking Indirect cooking utilizes select burners tocirculate heat throughout thegrill without direct contact between themeat and theflame Themeat isplaced over theburner thatis off This method isgenerally used toslow cook large cuts ofmeat and poult...

Page 38: ...e extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before grilling Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in wat...

Page 39: ... steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on grease deposits may require ...

Page 40: ...kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible with regulator or grill Safety relief va...

Page 41: ...tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows in figure below A Do not use household cleaning agents Damage to gas train components can result 1 LP cylinder m...

Page 42: ...ulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe _ersonal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appli...

Page 43: ... a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator turn off gas supply at once Determine the cause correct it then clean and inspect valve hose and regu...

Page 44: ...inder Press and hold electronic ignitor button Click should be heard and spark seen each time between each collector box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves first push in knobs and release knobs should spring back If knobs do not spring back repla...

Page 45: ...ctions to clean and or replace parts of burner assembly or if you have trouble igniting grill 1 Turn gas OFF at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove carryover tubes and burners 4 Remove screws to detach electrode from burner Electrode should remain in firebox 5 Carefully lift each burner up and away from valve openings We suggest three ways to clean the b...

Page 46: ...LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty In the event of parts availability issues the manufacturer reserves the right to substitute like or similar parts that are equally functional Manufacturer will not be responsible for any consequential or incidental damages arising fiom the breach of either this limited ...

Page 47: ...RNER AA 1 SIDE BURNER GRATE BB 1 SIDE BURNER LID CC 1 TOWELBAR LEFT DD 1 SIDE SHELF RIGHT EE 1 RIGHTFASCIA FF 1 TOWELBAR RIGHT GG 1 LEFTREAR LEG HH 1 LEFTFRONT LEG II 1 RIGHTREAR LEG JJ 1 RIGHTFRONTLEG KK 1 UPPER BRACE LEFTCART Y ii il iilt i ii I lI lI lI lI lI lI LL 1 UPPER BRACE RIGHTCART MM 2 CENTER BRACE F CART NN 1 BOTTOM SHELF OO 1 UPPER FRONT PANEL PP 1 LOWERFRONTPANEL QQ 1 GREASE TRAY RR ...

Page 48: ...M CCC CC GG ZZ MM AAA U I V L C l _ NN EE FF X ...

Page 49: ...f UpperBracesas shownbelow Repeatabovestepsfor otherlegassembly Qty 12 1 4 20x1 2 MachineScrew Qty 12 7ram Flat Washer Qty 12 7ram Lock Washer LeftCart CenterBrace Left Rear Leg Right Rear Leg Left Front Leg Right Front Leg Placebottomshelfwithcutoutholefor LPcylindernextto legswithaxle holes Attachto rightand leftlegassemblies with 1 4 20x1 2 screws 7ramFlatWasherand 7ramLockWasheroneachside Qty ...

Page 50: ... 2 10 24 Hex Nut Upper Front panel Turnassemblyupsidedown Insertaxle rodthroughwheel axle spacer legsandanotheraxlespacerandwheel Attachwith 1 axle washerand hitchpin Pushlegextendersintoright legs Attachbackbraceto cartwith 1 4 20x1 2 screws 7ramFlatWashers and7ram LockWashers Wheel AxleRod Qty 1 Qty 4 Axle 1 Hitch Pin 7ram Flat Washer Spacer Qty 2 Leg Extender Qty l Qty 4 Axle Washer 7ram Lock W...

Page 51: ...rtbackbracewith 1G24xl 2 screws Cylinder Insulation Board Qty 3 10 24x1 2 MachineScrew Placegreasetrayontothe cartassemblyas shown Inserttankretainerwireby inserting the endsthroughto the holesof the tabsonthe bottomshelf GreaseTray Retainer Wire Form 19 ...

Page 52: ...hecart Attachwith 1 4 20x1 2 screws Qty 4 1 4 20x1 2 MachineScrew Assemblefasciato sideshelfusingthree 10 24x1 2 screws and 10 24 hexnuts A Installsideshelfassembly ontothe factoryinstalledscrewslocatedonthe rightsideof firebox B Tighten the pre installed screwssecurely C Qty 3 10 24x1 2 MachineScrew B Qty 3 10 24 He Nut A Repeat on left side 2O ...

Page 53: ...crews Qty 2 1 4 20x1 2 MachineScrew Qty 2 10 24x1 2 MachineScrew Attachrighttowelbarto therearof rightsideshelfwith 10 24x1 2 screws and 10 24hex nuts Attachrighttowelbarto thefrontof rightfasciawith 8 32x3 8 screw and 8 32hex nut Qty 2 Qty 1 10 24x1 2 8 32x3 8 MachineScrew MachineScrew Qty 2 10 24 Hex Nut Qty 1 8 32 He Nut 21 ...

Page 54: ...1 of the 8 32x3 8 screws but donot fullytighten Slipbezelunder insertedscrewand positionas shown Lineupother holeandinsert 1 8 32x3 8 screw throughbezelandintovalve Tighten bothsecurely Removescrewsfrombottomof sideburner Installburnerintoside shelf D E IMPORTANT Makesure valveis inside sideburnertube Securesideburnerwiththe hardwarepreviouslyremoved Attachsideburnerignitorwire to electrodeas show...

Page 55: ...ws and 10 24 hex nuts Attach left towel bar toleft fascia with 8 32x3 8 screw and 8 32 her nuts A Place grate onto sidebumer shelf B Press control knob onto sideburner valve stem C A B LeftFascia Control Knob LeftT_welBar SideburnerGrid Placeheattentsoverburnersas shown 23 ...

Page 56: ...gridontothetopof the firebox Verticallegsinsertintothe slotsontheupperledgeof thefirebox ling Grid Cooking Grate Slot Unscrew ignitorcap andplaceAAbatteryintoignitorslotwithpositiveend facingoutward Screwignitorcapontoignitor Ignitor Cap Battery 24 ...

Page 57: ...lland leakcheckbefore attachingto grillandregulator InsertLPtankintoholein bottomshelfandalignopeningintankcollarwithfrontof grill Securetankby pullingthe tankretainer wireup overthe bodyof tankcylinder Routehosethroughthe guidehook locatedonthe leftfrontlegas shown Thenconnectthe regulatorto thetankvalvesecurely See Useand Caresection to correctly LeakTest and performthe Burner FlameCheck CAUTION...

Page 58: ...etray andother surfaces Troubleshooting Burner s will not light usingignitor SeeElectronicIgnition Troubleshooting also Continuedonnext page GASISSUES Tryingto lightwrongburner Burnernot engagedwithcontrolvalve Obstruction in burner Nogas flow Vaporlockat couplingnutto LPcylinder Couplingnut andLPcylindervalvenot fullyconnected ELECTRICALISSUES Electrode crackedor broken sparksat Seeinstructionson...

Page 59: ...or Reconnect regulatorandleak test Turnon LPcylindervalve wait 30secondsandthenlightgrill Turnoff knobsandLPcylindervalve Disconnectcouplingnutfrom cylinder Reconnect andretry Turnfrontof grillto facewindor increaseflameheight RefillLPcylinder Referto Suddendropin gasflow above Cleanburnersand insideof grilltfirebox Trimfatfrommeatbeforegrilling Adjust lower temperatureaccordingly Turnknobsto OFF ...

Page 60: ...f nosparksaregenerated withnew batteryandgood wire connections moduleis faulty Are outputconnections on andtight Unscrewbuttoncap assemblyandreinstall making sure threadsarealignedandengagedfully Replacesparkmoduleassembly Removeandreconnectall outputconnections at moduleandelectrodes Outputlead connectionsnot connected Arcingto grillaway fromburner s Weakbattery Electrodesarewet Electrodescracked...

Page 61: ...29 ...

Page 62: ...30 ...

Page 63: ...ado I Province _O E mail Address Direcci6n de correo electr6nico Adresse _lectronique _O Phone Number N6mero telef6nico Num_ro de t_l_phone Model Number N_mero de modelo Numero de model _ _ _ _ _ STICKER ON PRODUCT Serial Number N_mero de serie Num_ro de s rie A _ Attach copy o your sales receipt here O 0 Date of Purchase I Fecha de compra I Date de I achat O S Purchase Price I Precio de compra I ...

Page 64: ...Register your product to receive a special offer www c ha rbroi i co m reg iste r ...

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