Char-Broil 415.16121801 Product Manual Download Page 18 | Manualshive

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Summary of Contents for 415.16121801

Page 1: ...red Grills Protected under oneor moreof the following U S Patents 4 989 579 5 421 319 5 458 309 5 579 755 5 996 573 6 114 666 6 135 104 6 209 533 6 279 566 6 331 108 6 484 900 6 526 876 6 595 197 6 640 799 6 640 803 6 729 873 6 739 473 6 749 424 6 863 t00 6 935 327 6 951 213 6792 935 7 047 590 D364 535 D372 637 D373 70t D377 735 D383 035 D397 9t0 D405 643 I 406 005 D4Od OO9 I 413 043 D4t3 229 I 41...

Page 2: ... appliance 2 Extinguish any open flame 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CAUTION For resid...

Page 3: ...ne Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable All electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses ...

Page 4: ...iameter x 18 45 7 cm tall with 20 lb 9 kg capacity maximum LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP cylinder collar for marking LP cylinder valve must have Type 1 outlet compatible w...

Page 5: ... test must be repeated each time LP cylinder is exchanged or refilled Do not smoke during leak test Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Use a clean paintbrush and a 50 50 mild soap and water soluti...

Page 6: ...the connection Correct before proceeding 4 Brush soapy solution onto areas circled below Do not insert any tool or foreignobject into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended...

Page 7: ...y if the cylinder is disconnected and removed from the appliance Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid burns and splatters Maximum load for side shelves is 10 Ibs The grease cup must be inserted into grease clip and emptied after each use Do not remove grease cup until grill has completely cooled Clean grill often preferably aft...

Page 8: ...burner lights and stays lit 4 Light right burner by pushing knob in and turning to _ HIGH position Sideburner Ignitor Lighting 1 Turn OFF gas burner control valves 2 Turn ON gas source or tank 3 Turn sideburner knob to HI and push IGNITOR button rapidly 4 If sideburner does NOT light turn knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Turn on gas at LP tank 2...

Page 9: ...y A Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain grates Because of glass like composition most residue can be wiped away with baking soda water solution or specially formulated cleaner Use non abrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive ...

Page 10: ...ure water comes out of all burner holes Open clogged holes with a thin wire Shake out excess water and examine holes Due to normal wear and corrosion some holes may become enlarged Ifany large cracks or holes are found replace burner 6 If grill is to be stored coat burner lightly with cooking oil Wrap in protective cover to keep insects out 7 If not storing grill after cleaning replace burner into...

Page 11: ...eak You can inadvertently activate this safety feature without having a gas leak This typically occurs when you turn on the gas using the grill control knob before you turn on the LP tank valve If the gas regulator safety feature activates the grill wilt only reach temperatures between 250 F and 300 F even with all burners on the high setting Regulator Coupling Nut if your grill is not getting hot...

Page 12: ...rotisserie burner orutilizing anindirect cooking burner arrangement Apancanbeplaced underneath themeat tocatch grease and fooddrippings andhelps minimize clean up Indirect Cooking Indirect cooking utilizes select burners tocirculate heat throughout thegrill without direct contact between themeat and theflame Themeat isplaced over theburner thatis off This method isgenerally used toslow cook large ...

Page 13: ...require extra cleaning afterwards Marinades and Rubs To enhance the flavor of grilled foods a liquid marinade or dry rub can be used prior to cooking Meat can be either soaked or injected with liquid marinade up to 24 hours prior to grilling Dry rubs can be applied directly to the meat immediately before Wood Chips For extra smoke flavor when grilling try adding wood chips Soak the chips in water ...

Page 14: ... steel surfaces Stainless steel can rust under certain conditions This can be caused by environmental conditions such as chlorine or salt water or improper cleaning tools such as wire or steel wool It can also discolor due to heat chemicals or grease build up To maintain your grill s high quality appearance wash with mild detergent and warm water or use a stainless steel grill cleaner Baked on gre...

Page 15: ... or reinstallation of your product DISCLAIMER OF IMPLIED WARRANTIES and LIMITATION OF REMEDIES Repair or replacement of defective parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited wmTanty or any applicable implied warranty or for failure or damage re...

Page 16: ... CART FRONT W LEG EXTENDER LEG WHEEL LEFT FRONT CURVED EXTENDER LEG FRONTPANEL LOWER FRONTPANEL UPPER BACKBRACE WHEEL AXLEROD CONTROLPANEL MAIN HOSE VALVE REGULATOR ASSY GENERATOR SPARKIGNITOR CONTROLKNOB TANK EXCLUSION WIRE TANK RETAINERBRACKET BURNER ELECTRODE COLLECTOR BOX FIREBOXBOWL HEATSHIELD TANK SlDEBURNERSHELF MOUNTINGBRACKET RF LB MOUNTINGBRACKET LF RB SlDEBURNERDRIPPAN SlDEBURNER ELECTR...

Page 17: ...Q LL _ PP jZ _HH z cc _ _E 9G BB _ FF NN MM 17 ...

Page 18: ...r Left Leg 10 24x1 1 4 Machine Screw Qty2 10 24 Flange Nut Qty 2 Left Rear Leg Straight _ Support Bracket Side Brace Left Front Leg Curve Right Leg Place upper right leg as shown Attach upper right leg and right front leg curve with 10 24x1 1 4 screw and 10 24 flange nut Tighten screws Then attach upper right leg and right rear leg straight with 10 24x1 1 4 screw and 10 24 flange nut Do not tighte...

Page 19: ...screws andnuts from upper legs asshown Attach back braces with 10 24x1 1 4 screws and 10 24 flange nuts Wheels i_ Turn assembly upside down Insert axlerodintowheel legs andother wheel Secure withwheel bushing andhitch pin 10 24x1 1 4 Machine Screw Qty 6 10 24 Flange Nut Qty 6 Wheel Bushing Qty 1 AxleRod Wheel Hitch Pin Qty 1 Cone side of wheelagainstleg Back Brace Back Brace Wheel Hitch Pin Wheel ...

Page 20: ...10 24x2 Machine Screw Qty 4 Valve Hose Regulator and Ignitor Attach valve hose regulator assembly to control panel with 10 24xl 2 machine screws Attach ignitor to control panel using the stamped nut that s provided NOTE if your grill comes with Snap in ignitor please see Option Snap in Option Snap the ignitor into the control panel Ignitor Valve Hose Regulator 10 24Xl 2 Machine Screw Qty 2 2O ...

Page 21: ...8 Sheet metalscrews 8 32X3 8 Sheet Metal Screw Qty 2 Heat Shield Attach heatshield with 10 24xl 2 machinescrewsand 10 24flange nuts Tank Retainer Insert tank retainerthrough side brace andsecure with 10 24x3 8 Wing nut Heat Shield y 10 24 Flange Nut Qty 2 10 24Xl 2 Machine Screw Qty 2 10 24x3 8 Wing Screw Qty 1 21 ...

Page 22: ... attaching valve to control panel Attach ignitor wire to ignitor B Attach firebox with 10 24x2 machine screws 5x15 Fiber washers and 10 24 flange nuts C Push control knobs onto valve stems C 10 24 Flange Nut A BurnerAssembly 4 10 24Xl 2 Machine Screw Qty 2 10 24x1 1 4 Machine Screw 5x15 Fiber Washer i 5x15 Fiber Washer 10 24x1 2 Machine Screw 10 24 FlangeNut Qty 8 10 24x1 1 4 Machine Screw Qty 4 5...

Page 23: ...ng nut i_ Hook burner clip to sideburner tube and around manifold D Attach sideburner ignitor wire i_ Place sideburner grate onto sidebumer shelf Push sideburner knob onto sidebumer valve stem E 8 32X3 8 Sheet Metal Screw A 4x12 k Flat Washer 1 4 20x1 1 4 1 4 20xl 2 8 32X3 8 4x12 Machine Screw Machine Screw Machine Screw Flat Washer Qty 2 Qty 2 Qty 2 Qty 4 8 32X3 8 Sheet Metal Screw Qty 4 Shelf Su...

Page 24: ... to front of leg with 1 4 20x1 2 machine screws Back of leg with 114 20x1 114 machine screws and 1 4 20 flange nuts 8 32X3 8 Sheet Metal Screw Qty 4 4x12 Flat Washer Qty 4 8 32X3 8 Sheet Metal Screw 4x12 Flat Washer Mounting Bracket Left Side Shelf j 1 4 20x1 1 4 Machine Screw Qty 2 1 4 20xl 2 Machine Screw Qty 2 1 4 20 Flange Nut Qty 2 24 ...

Page 25: ...lange Nut Fiber Washer Qty 4 Qty 4 Qty 8 Lid Handle and Upper Hinges i_ Attach handle to lid with 7x15 fiber washers and 1 4 20 wing nut A J Attach upper hinges to back of lid using 10 24x1 2 machine screws 5x15 fiber washers and 10 24 flange nuts Hinge should curve downward when properly installed B 1 4 20 7xl 5 10 24 5xl 5 Wing nut Fiber Washer 10 24X1 2 Flange Nut Fiber Washer Qty 2 Qty 4 Machi...

Page 26: ...ing hinges Hinges on lid fit inside hinges on firebox Secure using two hinge pins and hitch pins Hinge Pin Qty 2 Hitch Pin Qty 2 Place heat tent inside firebox onto support screws Place cooking grate onto firebox Cooking Grate Heat Tent 26 ...

Page 27: ...side should be under wires running front to back If pivot and leg wires are on top swing away is installed upside down Swing Away Hang grease cup clip from bottom of firebox and place grease cup into grease clip LcAuTIoNJI i Failure to install grease cup clip and cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Cup Clip Grease Cup 27 ...

Page 28: ...lled and leak checked place cylinder into notches in tank support bracket Make sure cylinder valve is facing front of grill See Use Care section of this manual to perform the Burner Flame Check and for important safety instructions before using Regulator LP Tank Correctly Installed LP linder CAUTION Cylinder valve must face to front of cart once tank is attached Failure to install cylinder correct...

Page 29: ...mesto diedown Aftercooling cleanfoodparticlesand excessgreasefrominsidefireboxarea greasecup andother surfaces Troubleshooting Burner s will not light usingignitor Continued onnext page GASISSUES Tryingto lightwrongburner Burnernotengagedwith controlvalve Obstruction in burner No gasflow Vaporlockat couplingnut to LPcylinder CouplingnutandLPcylindervalvenot fullyconnected ELECTRICAL ISSUES Electro...

Page 30: ...be s Replaceignitor Replaceknob inspectwire insulationandproperconnection Replacewiresif insulation is broken Uselong stemmatch fireplacematch See Match Lighting sectionof Useand Care Checkfor gas inLPcylinder Turnoff controlandtank knobs wait30seconds turn tankknobon slowly lightgrill Ifflamesare stilllow turnoff controlandtank knobsanddisconnectregulator Reconnect regulator turn tankknob on slow...

Page 31: ...susceptibles de vous int_resser I J Example yourname yourhost cam Ejemplo su nombre su host cam Example votrenom votre hSte com 1 0 Attachcopyof yoursalesreceipthere Adjanteaqui la copiadosu recihodecornpra Veuillezattacher unecopiede vatreredoici 3 PhoneNumber N_mera telef6nico Num6radet61_phone 6 Dateof Purchase Fecha decompra Datede I achat L___L___J_J I I I I _ L___LJL___L_J I I I I J M PORTAN...

Page 32: ... Oklahoma Joe s sauces rubs and marinades We also have a Special Offers section so be sure to check often for specials deals In addition to the online store charbroil com offers you a wealth of information regarding Char Broil gas charcoal electric and new infrared grills and cookers Be sure to check out our many grilling recipes and don t forget to sign up for our exciting newsletter Sizzle on th...

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