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Building Your Fire

1.) 

Stack charcoal briquettes or wood into a pyramid-shaped pile on top of the charcoal grate or ash pan. We recommend 

using 2 pounds (approximately 25 - 30 briquettes) to start your fire, adding more as needed.

2.) 

If using lighter fluid, saturate the charcoal briquettes with lighter fluid and let it soak in for approximately 5 minutes. If using 

a chimney starter, electric starter, or other type of fire starter, light your fire according to the manufacturer's instructions.

3.) 

After allowing the lighter fluid to properly soak in, light the pile of briquettes in several locations to ensure an even burn.

 

Always light the fire with the grill lid open.

 

Leave lid open until briquettes are fully lit. Failure to do this could trap fumes from charcoal lighter fluid in grill and may 

result in a flash fire when lid is opened.

4.) 

Never add charcoal lighter fluid to hot or warm coals as flashbacks may occur causing injury.

5.) 

You are ready to begin cooking when the pile of briquettes ashes over and produces a red glow (approximately 12 – 15 

minutes). 

6.) 

Depending on your cooking method, either leave the briquettes in a pile or spread evenly across the charcoal grate using 

a long-handled poker.

 *Always use caution when handling hot coals to prevent injury.

Know When Your Fire is Ready

Successful charcoal grilling depends on a good fire. The general rule for knowing when your coals are ready for grilling is to make 

sure that 80 percent or more of the coals are ashy gray. If you have less than that, the coals are not ready, and if all of them are 

glowing red hot, the fire is probably too hot. Here are a few steps you can take to adjust the temperature of your fire:

If it is too hot, spread the coals out a bit more, which makes the fire less intense.

Raise or lower the adjustable charcoal grate.

Partially close the vents in the grill, which reduces the amount of oxygen that feeds the fire.

Use the indirect grilling method, with coals to either side of a drip pan and the food over the pan rather than directly over 

the coals.

In the event of a severe flare-up, spray the flames with water from a squirt bottle. Be careful, spraying with water tends to 

blow ashes around and make a mess. 

Add briquettes 2 or 3 at a time to increase the burn time. Allow 10 minutes for coals to ash over before adding more. 

COOKING TIPS

Ground Meat

Beef, Pork, Veal, Lamb......................................160°F

Turkey, Chicken.................................................165°F

Fresh Beef, Veal, Lamb

Medium Rare.......................................................145°F

(let stand 3 minutes before cutting)

Medium................................................................160°F

Well Done............................................................170°F

Poultry

Chicken & Turkey, whole.....................................165°F

Poultry Parts.......................................................165°F

Duck & Goose....................................................165°F

Fresh Pork

Medium Rare......................................................145°F

(let stand 3 minutes before cutting)

Medium..............................................................160°F

Well Done..........................................................170°F

Internal Cooking Temperatures

USDA Recommended

  

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Summary of Contents for 13201777

Page 1: ...directions before attempting to assemble and cook INSTALLER ASSEMBLER Leave this manual with consumer CONSUMER Keep this manual for future reference Some parts may contain sharp edges Wear protective gloves if necessary CAUTION THIS UNIT IS HEAVY DO NOT attempt to assemble without a helper CAUTION CAUTION WARNING CARBON MONOXIDE HAZARD Burning charcoal inside can kill you It gives off carbon monox...

Page 2: ...ombustible by products produced when using this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product WARNING All surfaces can be hot d...

Page 3: ... or burned off first as it contains a high acid content and imparts an acrid flavor After allowing the fire to burn down close the doors and control the temperature and smoke with the dampers located on the firebox and atop the smokestack Smoke is contained within the chambers which will reduce burn while imparting more smoke flavor Do not operate the Smoker with temperatures exceeding 450 degrees...

Page 4: ...ent injury Know When Your Fire is Ready Successful charcoal grilling depends on a good fire The general rule for knowing when your coals are ready for grilling is to make sure that 80 percent or more of the coals are ashy gray If you have less than that the coals are not ready and if all of them are glowing red hot the fire is probably too hot Here are a few steps you can take to adjust the temper...

Page 5: ...r To prevent flare ups brush meat lightly with oil before grilling Keep a small squirt bottle of water handy for grilling flare ups If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to grilling It is not recommended to clean cooking surfaces while grill is hot THE HEAT OF THE COALS seconds you can hold the palm of your h...

Page 6: ...imited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of either this limited warranty or any applicable implied warranty or for failure or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse ...

Page 7: ...H 3 SMOKER CHAMBER COOK GRATE Z 1 LEG LEFT FRONT I 1 SWING AWAY RACK AA 2 LEG BRACE J 1 CHARCOAL GRATE F SMOKER CHAMBER BB 1 BOTTOM SHELF K 2 CHARCOAL GRATE ADJUSTER CC 1 AXLE L 1 SIDE HANDLE DD 2 WHEEL M 2 HANDLE BARREL SPRING EE 1 FRONT SHELF ASSEMBLY N 1 FIREBOX LID FF 2 FRONT SHELF SUPPORT O 1 FIREBOX BOTTOM GG 1 GREASE CUP HOLDER P 1 FIREBOX DOOR HH 1 TOWEL BAR Q 1 FIREBOX LID STOP II 3 TOOL ...

Page 8: ...for lifting and moving NEXT pick a suitable location to work Open the carton and slit the corners so that the carton lays flat This will give you a protective surface during assembly Insert bottom shelf into holes on the inside of the legs Connect right and left legs together 2 pairs ...

Page 9: ...onto the legs using eight M6 x 12mm Phillips head bolts Do not fully tighten screws until Step 6 is complete Put axle rod through the holes on the right legs Put wheels onto the axle rod insert hitch pin clips into the axle and place the wheel caps over the axle rod ends ...

Page 10: ...t tighten bolts until Step 6 is completed Install grill base with firebox opening towards left side on top of the legs using four M6 x 12mm Phillips head bolts Install two M6 x 12mm Phillips head bolts and M6 hex nuts per side through grill base and flange on leg braces FULLY TIGHTEN ALL SCREWS AND NUTS AT THIS TIME ...

Page 11: ... two M6 x 12mm Phillips head bolts and two M6 nuts per side Attach shelf supports with slotted holes towards front shelf using two M6 x 12mm Phillips head bolts Attach side handle onto the firebox lid using two M6 x 12mm Phillips head bolts and two M6 nuts ...

Page 12: ...10 9 12 Attach handle to the firebox lid using two M6 hex nuts Attach firebox lid stop using one M6 x 12mm Phillips head bolt and M6 hex nut ...

Page 13: ...eel should move freely Next Attach door latch using one M6 x 11mm Phillips head shoulder bolt and M6 hex nut as illustrated Install one M6x15 shoulder screw into end of firebox as shown Finally slip the firebox door into position by inserting the hinge rods into the bushings as shown Connect firebox lid and firebox base using six M6 x 12mm Phillips head bolts ...

Page 14: ...14 13 14 Connect firebox and grill base together using six M6 x 12mm Phillips head bolts Connect firebox support with firebox base using two M6 x 12mm Phillips head bolts and two M6 hex nuts ...

Page 15: ... two M6 x 12mm Phillips head bolts and M6 hex nuts 15 To install the temperature gauge insert into center hole on grill lid attach using clip from inside the lid then turn it clockwise to upright position Attach grill lid handle using two M6 nuts ...

Page 16: ...l base using two M6 x 15mm shoulder bolts Install Towel hooks onto the towel bar as shown First remove the two M6 nuts that are pre assembled to the towel bar then install the towel bar to the smoker chamber and secure with two M6 nuts ...

Page 17: ...l base Install the swing away rack inside the grill lid Insert the cotter pins through the holes from the outside of grill lid Align the swing away rack support arm holes with the holes on the side panel of grill base using two M6 nuts and two M6 x 20mm Phillips head bolts DO NOT OVER TIGHTEN THE M6 NUTS THE SUPPORT ARM MUST MOVE FREELY ...

Page 18: ...21 22 18 Place cooking grates on support lips of grill base Place firebox charcoal grate inside the bottom of firebox ...

Page 19: ...de the top of the firebox base Insert grease cup holder into holes on right side of the smoker chamber Place a tin can not included on the grease cup holder A tin can must be placed under the grease drain hole at all times Tin can not included ...

Page 20: ...20 25 Congratulations Enjoy your smoker ...

Page 21: ...HARDWARE Hitch Pin Clip Qty 4 Wheel Cap QTY 2 M6 x 20mm Machine screw QTY 2 M6 Flange Nut QTY 22 M6 Locking Nut QTY 1 M6 x 12mm Machine screw QTY 44 M6 x 11mm Shoulder screw QTY 1 M6 x 15mm Shoulder screw QTY 3 ...

Page 22: ...22 NOTES ...

Page 23: ...E ESTA TARJETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GA...

Page 24: ...TO RECEIVE A SPECIAL OFFER CHARBROIL COM REGISTER CHECK OUT THESE GREAT FEATURES ON OUR WEBSITE Valuable product information Inspiring grilling accessories Reliable customer support Delicious recipes and tips from chefs Exciting events and promotions And much more ...

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