Champion UH-200 Technical Manual Download

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Technical Manual

For machines beginning with Serial no. U-2239

Model

Undercounter
Dishwasher

P. O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556

Fax: 336/661-1660

www.championindustries.com

June, 2001

Champion Manual

P/N

113247

Rev. B

UH-200B

High Temperature with Built-in Booster
Fresh Water Final Rinse

UH-200

High Temperature
Fresh Water Final Rinse

Machine Serial No.

Champion

Model UH-200B Shown

2674 N. Service Road

Jordan Station, Ontario, Canada L0R 1S0
905/562-4195

Fax: 905/562-4618

Summary of Contents for UH-200

Page 1: ... 661 1556 Fax 336 661 1660 www championindustries com June 2001 Champion Manual P N 113247 Rev B UH 200B High Temperature with Built in Booster Fresh Water Final Rinse UH 200 High Temperature Fresh Water Final Rinse Machine Serial No Champion Model UH 200B Shown 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 ...

Page 2: ...1556 1 800 858 4477 Fax 1 336 661 1660 Note When calling to order parts be sure to have the model number serial number voltage and phase of your machine COPYRIGHT 2001 by Champion Industries Inc All Rights Reserved Machine Machine Data Plate with model serial number located on the front of the lower panel Champion Champion Canada National Service Department Phone 1 905 562 4195 1 800 263 5798 Fax ...

Page 3: ...umber Comments Date Pages Effectivity 9 18 00 All U 2239 First issue of manual and replacement parts lists 4 3 01 132 Removed UH100 rinse aid pump from drawing 5 1 01 127 U1938 Change touch pad P N 112621 to 113292 and 900827 REVISION RECORD i ...

Page 4: ...onnel These instructions assume that you are trained in basic electricity and mechanical theory If you are not a trained technician then do not attempt to adjust or repair the dishwasher as serious personal injury or damage to the dishwasher may result CAUTION Caution statements indicate any condition or practice which if not strictly observed or remedied could result in damage to or destruction o...

Page 5: ...t of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and op...

Page 6: ...B UH 200 9 2 5 Drain Connections All models 11 2 6 Installation and Service Switch Model UH 200B 12 2 7 Electrical Connections Single Phase 13 2 7 1 Model UH 200B 13 2 7 2 Model UH 200 14 2 8 Electrical Connections Three Phase 15 2 8 1 Model UH 200B 15 2 9 Chemical Connections 16 2 9 1 General All Models 16 2 9 2 Models UH 200B UH 200 Chemical Adjust and Prime 19 2 10 Installing Optional Chemical ...

Page 7: ...4 3 Deliming Schedules All Models 36 4 3 1 Deliming Procedure All Models 36 4 4 Preventive Maintenance Schedules All Models 37 4 5 Lubrication All Models 37 PART 5 OPERATOR TROUBLESHOOTING 39 5 1 Introduction 39 5 2 Troubleshooting Basics 39 5 3 Using the Touchpad Display to Evaluate Problems 40 5 4 Reading Error Codes 41 5 5 Troubleshooting Guide 42 PART 6 SERVICE TROUBLESHOOTING 45 6 1 Introduct...

Page 8: ...7 5 1 Timer Control Board Removal 70 7 5 2 Temperature Pressure Display Board Removal 72 7 5 3 Touchpad Display Removal and Replacement 74 7 5 4 Time Select Fill Chemical Dispenser Board Removal 77 PART 8 COMPONENT REPAIR AND REPLACEMENT 79 8 1 Introduction 79 8 1 1 Special Tools and Materials 79 8 1 2 Electrical Component Locator Diagram 80 8 1 3 Troubleshooting the 10 point Terminal Board 82 8 2...

Page 9: ...8 2 12 Wash Arm Bearings All Models 97 8 2 13 Rinse Arm Bearings 98 Model UH 200B UH 200 8 2 14 Door Shock and Hinge Assembly All Models 99 8 2 15 Door Safety Switch and Magnet All Models 100 8 2 16 Circuit Breaker All Models 101 PART 9 REPLACEMENT PARTS 103 PART 10 ELECTRICAL SCHEMATICS 137 A701543 UH 200B Single Phase A701542 UH 200 Single Phase A701628 UH 200B Three Phase ...

Page 10: ...n 29 Figure 3 4 2 Circuit Breaker Location 29 Figure 5 3 1 Self Diagnostics Display 40 Figure 6 2 1 Timing Chart UH 200B UH 200 47 Figure 6 3 1 Self Diagnostics Display 49 Figure 7 2 1 Circuit Board Layout All Models 53 Figure 7 3 1 Timer Control Board Jumpers and 54 LED Status Lights Figure 7 3 2 Temperature Pressure Display Board Jumpers 56 and LED Status Lights Figure 7 3 3 Time Select Fill Che...

Page 11: ... 200B UH 200 114 Figure 9 8 Spray Arm Assembly UH 200B UH 200 116 Figure 9 9 Fill Rinse Valve Assembly UH 200B UH 200 118 Figure 9 10 Wash Pump Piping Drain Pump Drain Valve and Drain Piping 120 All Models Figure 9 11 Wash Pump Motor Assembly All Models 122 Figure 9 12 Booster Assembly UH 200B 124 Figure 9 13 Solid State Controls All Models 126 Figure 9 14 Base Mounted Electrical Controls All Mode...

Page 12: ...rt 2 Installation explains the installation of the dishwasher and describes the connection of utilities chemical dispensing pumps and initial start up Part 3 Daily Operation explains operator controls and basic operation Part 4 Cleaning and Maintenance explains cleaning deliming preventive maintenance and lubrication Part 5 explains basic troubleshooting for the operator Part 6 explains basic trou...

Page 13: ...10 F 43 C The UH 200B is a fresh water rinse machine Final rinse water enters the final rinse spray system under line pressure A portion of the final rinse water is retained for the next wash cycle UH 200 The UH 200 is a high temperature 180 F 82 C sanitizing machine without a built in booster It requires a minimum incoming water supply temperature of 180 F 82 C The UH 200 is a fresh water rinse m...

Page 14: ...emovable scrap screen Dishracks peg rack and flat bottom rack UH 200B 40 F 22 C rise booster Tank heater Low water tank heat protection Top and side panels 1 3 Options UH 200B 70 F 39 C rise booster Detergent pump kit P N 900799 Rinse aid pump kit P N 900803 Pressure reducing valve 3 4 P N 107550 All Models 6 Legs set of 4 P N 324087 UH 200 Tank heater Low water tank heat protection Top and side p...

Page 15: ...ipping weight crated 215 lbs 98 Kg Total Cycle Time UH 200B UH 200 90 seconds Racks per hour NSF rated UH 200B UH 200 30 racks hr Model UH 200B Model UH 200 Main Power Connection Terminal Block Flexible Conduit Electrical Power Routing Wash Tank Capacities UH 200B UH 200 3 6 US gal 14 liters Water Usage per rack UH 200B UH 200 1 1 US gal 4 2 liters 2 2 51 3 1 237 8 607 23 584 PLAN VIEW ...

Page 16: ...nd Rough in Electric Water Drain 1 3 2 WARNING Refer to Part 2 Installation Sections 2 1 through 2 9 before connecting the dishwasher to utilities 2 3 1 143 4 375 Clearance 23 584 3 76 Wall Clearance SIDE VIEW 333 4 858 141 4 362 15 8 42 Model UH 200B Model UH 200 ...

Page 17: ...AND RETURN THE WARRANTY CARD INCLUDED WITH YOUR MACHINE NOTE The installation of your dishwasher must meet all applicable health and safety codes and conform to good trade practice Perform the following steps to unpack the dishwasher 1 Remove protective wrap and hold downs from the pallet 2 Inspect for any shipping damage If damage is found save the packing material and contact the carrier immedia...

Page 18: ...3 ft level on top of the dishwasher or inside the dishwasher on the track assembly to level the dishwasher front to back Adjust level by turning the adjustable feet Level side to side with the level placed on the top of the dishwasher 5 Pull the dishwasher out far enough to gain access to the rear and prepare utility connections A removable rear access door is located at the back of the machine 6 ...

Page 19: ...den hose fitting CAUTION The reinforced fill hose supplied with the dishwasher is designed for high pressure and high temperature application and should never be replaced with common garden hose 5 Connect a 3 4 I D minimum copper water supply line fitted with a 3 4 male garden hose fitting supplied by others Make sure the water supply line is flushed out before making connection to the machine Min...

Page 20: ... an indirect floor drain not shown or connected directly to a sink drain see Fig 2 5 3 The installer must follow all local plumbing sanitary and safety codes where applicable Local codes may vary from the recommended connections shown in Fig 2 5 3 below 2 Connect the 5 8 I D flexible reinforced drain hose supplied to a 1 1 2 wye Y drain fitting Use a 5 8 hose adapter supplied by others 3 Do not re...

Page 21: ...omponents and will void the machine warranty NOTE Perform the following procedure after all plumbing and electrical connections have been made Make sure the interior of the machine is clean and free of debris 1 Remove screws holding lower front panel Lift panel up forward and off 2 Push and hold the switch in the BOOSTER FILL position until you hear water entering the wash tank of the machine DO N...

Page 22: ... machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE before connecting to the incoming service through a fused disconnect switch or circuit breaker supplied by others The plate is located near the main terminal block CAUTION DO NOT CONNECT model UH 200B to a 120VAC circuit or to a 208 240VAC 2 wire system utilizing two power wires plus a ground 2 Model UH 200B util...

Page 23: ...ed out 5 ft 1524mm for servicing A service loop is recommended Service enters at the right rear corner of the machine The main connection block is located on the right side of the dishwasher See Section 1 4 page 4 1 A qualified electrician must compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE before connecting to the ...

Page 24: ...ifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE before connecting to the incoming service through a fused disconnect switch or circuit breaker supplied by others The plate is located near the main terminal block 2 Model UH 200B utilizes a 208 240VAC 4 wire plus ground system consisting of four power wires which includes a current carrying neutral wire A fifth wire for machine ground ...

Page 25: ...recommend one supplier over another You may wish to consult your equipment dealer or your Champion authorized service agent for help in contacting a chemical supplier in your area NOTE Residential automatic dishwashing detergents and rinse aids found in most grocery stores are designed to work in machines with cycles of 15 minutes or longer Your Champion dishwasher cycle is complete in less than 3...

Page 26: ... mounted slide out control cabinet When working on the dishwasher disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit NOTE Refer to Part 7 Solid State Circuit Board Set up and Repair Section 7 3 5 page 58 Fill Chemical Dispenser Board before making any adjustments to the dispenser board settings Perform the following steps i...

Page 27: ...or specific adjustments and chemical priming instructions for your model dishwasher 10 Refer to Fig 2 9 3 showing the recommended chemical bottle placement Bottles may be placed on either side of the dishwasher 11 Bottles must be placed no farther than 6 ft 1829mm from the machine 12 I D tags identify chemical tubing 13 Pick up tubes are inserted directly in chemical bottles Part 2 INSTALLATION Fi...

Page 28: ... increase run time from the beginning of the wash cycle Rinse aid time adjustment The final rinse cycle is 11 seconds Turning the POT CW moves the pump start point backward from the end of the rinse cycle 2 The following describes the operation of the chemical prime button Refer to Fig 2 9 4 below The POWER button must be pushed ON to operate the prime button The PRIME button is enabled whenever t...

Page 29: ...pump enclosed in a black housing The rinse aid pump is a peristaltic pump enclosed in a black housing To install the detergent pump 1 Remove the lower front access panel 2 Mount the pump on the machine base with two screws 3 Route the detergent tubing out the rear of the machine through the access hole located above and between the fill and drain hoses 4 Pump rotation is clockwise The supply tube ...

Page 30: ...ock Connect the 24 wire to the Detergent 24 terminal on the block 9 Refer to Section 2 9 2 page 19 for pump priming and adjustment procedures 10 Check all connections for leaks 11 Installation is complete 4 10 H04 Figure 2 10 2 Chemical Pump Connection Terminal Block Lower right side of machine base If you are installing pumps not supplied by Champion then the chemical connection points are limite...

Page 31: ... rinse manifold 6 Install the rinse aid check valve Apply teflon tape to the valve threads to ensure a seal 7 Route the rinse aid tubing to the rinse manifold and connect to the check valve 8 Connect the pump motor wires to the harness wires supplied in the kit with wire nuts 9 Refer to Fig 2 10 2 on page 22 Connect the wiring harness to the 10 pin terminal block located on the lower right side of...

Page 32: ...the operation of your dishwasher then perform the following checks for your model machine 2 11 1 Models UH 200B UH 200 Initial Start up Push the POWER button 888F and LED s flash on display No error codes E0 E1 E2 E3 Machine fills Detergent pump runs if applicable Open door and check water level in tank Water level at middle sensor of water level probe Probe located on interior left side of dishwa...

Page 33: ...e begins cycle Push EXTENDED WASH button Wash cycle holds in continuous wash mode Extended wash LED illuminates Push EXTENDED WASH button Wash cycle returns to normal wash mode Extended wash LED goes out Normal cycle completed Push POWER button Displays flash 888F Dishwasher completes normal auto shutdown cycle Initial Start up is complete ...

Page 34: ...rial 3 Remove the lower spray arm s and the round scrap screen 4 Make sure the pump intake strainer located in the bottom of the sump is in place and clean 5 Replace the round scrap screen and clean if required 6 Make sure the upper and lower spray arms are in place and nozzles are clean The arms are held in place by knurled retaining screws The arms are interchangeable Models UH 200B and UH 200 h...

Page 35: ...n a flat bottom rack Batching silverware upright in a utensil cup is not recommended DO NOT OVERLOAD DISHRACKS 3 Place the loaded dishrack on the open door and slide into the dishwasher DO NOT WASH MORE THAN ONE RACK AT A TIME CAUTION Never stand or sit on the door nor place heavy boxes or crates on the door Part 3 DAILY OPERATION Champion POWER START EXTENDED WASH PRIME TEMPERATURE PRESSURE Champ...

Page 36: ... dishwasher will not operate when the POWER button is pushed if the door is open on initial power up Control Circuit Breaker The 8 AMP control circuit breaker is located on the left lower side of the dishwasher behind the lower front access panel The circuit breaker is designed to trip and break the 120VAC control voltage to the dishwasher in the event of an overload or other abnormal condition Th...

Page 37: ...ontrols and Displays Cont Refer to the illustrations and table below for the location and function of the operator controls and displays Touchpad Display UH 200B UH 200 START POWER PRIME WASH EXTENDED WASH RINSE TEMPERATURE PRESSURE 2 11 1 5 3 8 7 4 6 9 10 ...

Page 38: ... dishwasher automatic cycle All Models Indicates an automatic cycle has been selected All Models Pauses the wash cycle and holds machine in a continuous wash mode Push again machine finishes wash cycle followed by a final rinse All Models Indicates machine is in extended wash mode Model UH 200B UH 200 ONLY Indicates that temperature display 9 is showing the temperature of the water in the wash tan...

Page 39: ...r is closed Pushing the POWER button stops the cycle and initiates the AUTO SHUTDOWN CYCLE Push the POWER Button All LEDs illuminate and 888F flash on displays Internal diagnostics displays Error Codes E1 E2 E3 in temperature display if problem exists Power LED lit LOF displayed if wash temp is below 115 F actual wash temp displayed above 115 F 46 C PRIME button is active whenever the temperature ...

Page 40: ...will immediately drain and finish with a final rinse 3 5 1 Operating the UH 200B and UH 200 Cont AUTO SHUTDOWN CYCLE At the end of the day pushing the POWER button initiates the Auto shutdown cycle which includes an automatic interior rinse down to aid in cleaning the machine Pushing the POWER button when the dishwasher is in cycle also will start the auto shutdown cycle To activate the auto shutd...

Page 41: ... surfaces time to cool 2 Open door remove dishrack 3 Locate water level probe See Fig 2 located at left rear corner of dishwasher interior 4 Use a stainless steel or 3M Scotchbrite scouring pad to clean the probe pins of any grease and scale build up DO NOT USE SCOURING PADS MADE OF FERROUS METAL 5 Check the detergent chemical supply container See Fig 3 and make sure there is sufficient detergent ...

Page 42: ... is faced with abnormal working conditions hard water or multiple shift operations 4 2 Daily Cleaning Schedules Every 2 hours of operation and after each meal period 1 Drain the dishwasher 2 Clean the round scrap screen and pump intake screen 3 Check and clean the spray arms 4 Reassemble the dishwasher At the End of the Day 1 Drain the machine 2 Clean the round scrap screen and pump intake screen ...

Page 43: ...ll Models 1 Remove all racks and wares from the dishwasher 2 Remove chemical pick up tubes from the containers and place in a catch pan on the floor UH 200B UH 200 may utilize detergent and rinse aid 3 Push POWER button to enter auto shutdown cycle if machine is already on 4 Push POWER button again to fill machine 5 Run four 4 automatic cycles to clear chemical from chemical supply tubing 6 Push P...

Page 44: ...ch 4 Check the flexible water supply and drain hoses at the rear of machine to ensure they are not kinked 5 Place chemical pick up tubes in containers of hot water to flush crystallized chemical from the supply tubing Semi Annual Maintenance Requirements Perform the following procedures every six months 1 Inspect all chemical connections and supply tubing for leaks 2 Check the building drain syste...

Page 45: ...pply connections to your dishwasher Perform the following steps to double check your dishwasher service connections Push the POWER button on your dishwasher OFF then Turn the main power OFF at the main service disconnect switch or fused circuit breaker If your dishwasher has a cord and plug disconnect the plug and reconnect Turn the main power ON and recheck the dishwasher operation Turn the dishw...

Page 46: ...agnostics and whenever the component is active during the automatic cycle E0F E1F E2F and E3F for machines programmed for F E0C E1C E2C and E3C for machines programmed for C See next page for description of codes 4 LOF or LOC is observed in the temperature display window All models may display LO because the temperature display indicates temperature from 115 F 46 C and above This is a normal condi...

Page 47: ...tes a booster thermistor was not detected These models do not have a built in booster No effect on machine operation 5 4 Reading Error Codes The table below gives the meaning of the error codes and the dishwasher component that is disabled until the condition causing the error code is repaired E0F E1F E2F and E3F are displayed for machines programmed for F E0C E1C E2C and E3C are displayed for mac...

Page 48: ...pply on initial fill or Fill hose rear of machine kinked Make sure hose has smooth bends during automatic Fill time not set correctly Contact service agent Low water supply flow pressure Increase flowing pressure 20 22 PSI 138 151kPa for UH 200B UH 200 Faulty fill rinse valve Contact service agent Clogged line strainer Clean strainer screen replace strainer Faulty water supply valve Replace water ...

Page 49: ...t service agent Insufficient pumped Clogged pump intake screen Clean pump intake screen spray pressure Clogged spray arms Clean spray arms Scrap screen full of debris Must be kept clean and in place Low water level in tank Check water level Defective pump seal Contact service agent Worn spray arm bearings Replace bearings Drain valve clogged or defective Contact service agent Insufficient final ri...

Page 50: ...e of detergent Wash water milky white color Too much detergent injected Spots on glasses May require rinse aid dispenser Wash water temperature too low See condition Wash water Temperature is low Improperly scraped dishes See Section 3 3 page 30 Ware improperly placed in rack Use proper racks Do not overload racks Scrap screens full of debris Clean screens Wash water not drained completely Check d...

Page 51: ...your authorized Champion service agent in your area or Champion National Service Department Champion USA Champion Canada 1 800 858 4477 1 800 263 5798 Please have the model serial number voltage and phase of your machine ready when you call The following warnings apply to the instructions and procedures contained in Parts 6 7 8 and 10 WARNING Machine surfaces become hot during normal operation WAR...

Page 52: ...ensor on the Water Level Probe The Rinse LED illuminates and the Fill Rinse Valve opens until the water level reaches the middle sensor of the Water Level Probe and 11 seconds has expired The Rinse Aid Pump is activated for 1 to 11 seconds during the last 11 seconds of the final rinse The Cycle LED is deactivated The 90 second cycle is complete If the Cycle Pushbutton is not activated for 4 hours ...

Page 53: ...nse Valve Detergent Pump Rinse aid Pump Dishwasher fills until water level reaches middle probe of water level probe assy Flow pressure must be Min Max 20 22 PSI 138 151 kPa 0 10 20 30 40 50 60 70 80 90 Note 1 Note 2 Machine drains until water level drops below the bottom LOW water level sensor probe Note 1 Final Rinse for 11 secs after water level drops below the bottom LOW water level sensor pro...

Page 54: ...ponent is active during the automatic cycle E0F E1F E2F and E3F for machines programmed for F E0C E1C E2C and E3C for machines programmed for C See next page for description of codes 4 LOF or LOC is observed in the temperature display window All models may display LO because the temperature display indicates temperature from 115 F 46 C and above This is a normal condition during initial fill The L...

Page 55: ...a booster thermistor was not detected These models do not have a built in booster No effect on machine operation 6 3 Error Codes Cont The table below gives the meaning of the error codes and the dishwasher component that is disabled until the condition causing the error code is repaired E0F E1F E2F and E3F are displayed for machines programmed for F E0C E1C E2C and E3C are displayed for machines p...

Page 56: ...ct switch or fused circuit breaker If your dishwasher has a cord and plug disconnect the plug and reconnect Turn the main power ON and recheck the dishwasher operation Turn the dishwasher water supply valve OFF and back on again Check the flexible water supply hose at the rear of the machine Is it kinked Check the water temperature supplied to the dishwasher Are building water heaters operating co...

Page 57: ...to set model type booster and touchpad control Controls door safety switch input Controls outputs for wash pump drain fill rinse valve Controls outputs for chemical dispensing pumps Controls water level control UH 200B UH 200 Temperature Pressure Display Board 120VAC power input point Jumpers to set wash tank and booster temperatures Jumpers to set English or Metric display option Controls wash he...

Page 58: ...ntrol Board has three program jumper settings JB1 Enables the basic cycle time for all models and water level control for UH 200 series Marked FWR fresh water rinse for UH 200B and UH 200 JB2 Enables the booster function if the machine is equipped with a built in booster JB3 Enables prime button inputs Closed for UH 200B and UH 200 JB3 LIM DOOR SW DOOR SW LOW T2 AC Neutral T1 Fused Hot POWER DETER...

Page 59: ...revents losing the jumper 8 Replace the drip shield and close the slide out control cabinet fully to position the door safety switch located in the left hand corner of the control cabinet 9 Close the dishwasher door turn power on and check the dishwasher for proper operation 7 3 2 Timer Control Board LED Status Lights Refer to Fig 7 3 1 previous page The Timer Control Board has 10 red LED status l...

Page 60: ...ct the minimum booster tank temperature with a differential of 4 F 2 C JB6 JB7 DISP WASH ONLY OUT GND OUT VCC ENG MET W R LED WASH HEAT POWER Transformer BOOST HEAT TOTIMING CONTROL CN1 PRESSURE SENSOR CN2 NEUTRAL HOT FUSED HOT WASH TEMP SET BOOSTER TEMP SET JB1 JB2 JB3 JB4 JB5 JB6 CN5 Jumper Open All Models Jumper Closed Normal Wash Only English F and PSI Metric C and kPa JB7 Factory use Only JB1...

Page 61: ...ame as the Timer Control Board Refer to Section 7 3 1 top of page 55 To set jumpers JB1 JB2 JB3 The Jumper Settings select the MINIMUM temperature The control board maintains the temperature between the minimum selected tempera ture and the minimum temperature 4 F 2 C 7 3 4 Temperature Pressure Display Board LED Status Lights Refer to Fig 7 3 2 pages 56 57 The circuit board has 3 red LED status li...

Page 62: ... out fully 5 Fold back the protective mylar drip shield 6 Locate the Fill Chemical Dispenser Board See Fig 7 2 1 page 53 7 Note the position of the potentiometer adjustment screws Refer to the potentiometer detail in Fig 7 3 3 above Each pot has two small dots in one end of the adjustment dial which denotes the pointer on the dial Continued on next page FILL DETERGENT SANITIZER RINSE AID 9 1 5 6 4...

Page 63: ...connections meet specifications Take any corrective action required before making potentiometer adjustment 13 Push POWER pushbutton to drain machine 14 Turn off power at main disconnect pull out control cabinet and turn Fill POT CW in small incremental steps to increase fill time CCW to decrease fill time 15 Repeat steps 8 14 making small incremental changes to the setting until the proper water l...

Page 64: ...urn the Detergent POT CW to increase the pump run time CCW to decrease the pump run time The minimum setting for the detergent pump is 1 second The pump is locked out after the fill rinse valve closes RINSE AID AND SANITIZER ADJUSTMENT Models UH 200B UH 200 may have the optional rinse aid pump installed If you want more rinse aid or sanitizer dispensed during the final rinse turn the POT adjustmen...

Page 65: ...s at 140 secs into the total cycle In this example with the Dispensing POT set at maximum the pump would start at 129 seconds into the cycle and shutoff at 140 seconds The cycle times would be different if the fill POT were set for 25 seconds Models UH 200B UH 200 also may have variations in fill time because the water level probe controls initial fill time But the time that the fill rinse valve i...

Page 66: ...y an ohmmeter Technicians are only authorized to test the points described in the instructions below ATTENTION The dishwasher will not operate when the control cabinet is pulled out The magnetic reed door safety switch is not aligned with the door magnet when the control cabinet is pulled out for service In order to operate the dishwasher the door safety switch will need to be bypassed temporarily...

Page 67: ...is ground 4 Carefully insert the other VOM lead into the wire end of the connector until it contacts the metal pin in the molex connector 5 The exposed pins on the male portion of the connector are insulated with a protective coating Do not attempt to scrape the coating off the pins BEFORE YOU BEGIN TESTING A CIRCUIT DON T FORGET If the dishwasher POWER pushbutton is pressed when the machine is ON...

Page 68: ...erature Pressure Display Board CN1 Sanitizer Pump AC Hot Rinse Aid Pump Detergent Pump JB1 JB2 JB3 Pin 1 Pin 9 CN1 CN3 CN4 CN7 CN6 CN5 CN2 Pin 1 Pin 1 Pin 1 Pin 1 T2 T1 T4 T3 Pin 10 Wash Pump Not connected Fill Rinse Valve Drain Pump Valve AC Neutral From Temperature Display Board T1 All Models Fused Hot Timer Control Board Connector Diagram To CN1 on Timer Control Board Pin 1 Pin 1 Time Select Fi...

Page 69: ...epts the wiring harness connector 120VAC test points for AC Power input to the Timer Control Board Sanitizer pump output Rinse aid pump output Detergent pump output CN7 4 pin connector accepts the wiring harness connector UH 200B UH 200 only Remove harness connector and connect jumper between Common and LOW MIDDLE or LIMIT pin on circuit board to to check water level LED s Associated LED should il...

Page 70: ... Not connected Booster Tank Heat Contactor Wash Tank Heat Contactor To Fused Hot T1 on Timer Control Board UH 200B UH 200 Only ToTouchpad Display Wash Rinse LED s UH 200B UH 200 Only Temperature Display All Models Pressure Display UH 200B UH 200 Only Fuse 2A 250VAC Pin 1 JB7 JB1 JB2 JB3 JB4 JB5 JB6 Pin 9 CN2 CN3 CN4 CN1 CN5 Pin 1 T3 T1 Hot Neutral Input Power F1 T2 Pin 10 Pin 1 Fused Hot Figure 7 ...

Page 71: ...put Booster tank heat contactor output CN5 3 pin connector accepts the W R LED cable from the touchpad display on models UH 200B UH 200 only All other models must have a jumper on CN5 There are no test points on CN5 T1 T2 Spade terminals on board 120VAC test points for power input T1 accepts AC Neutral harness wire T2 accepts AC Hot harness wire All models T3 Spade terminal on board accepts wire f...

Page 72: ... Power Start Ext Wash Optional Prime UH 200 Detergent Prime Extended Wash Start Power Common for Prime Pushbuttons Power Start Touchpad Cable Detail Touchpad Cable Connector End Status LED cable to CN4 on Timer Control Bd Touchpad pushbutton cable to CN2 on Timer Control Bd Extended Wash Prime for Optional Detergent and Rinse Aid UH 200B UH 200 Pin 1 Wash Rinse LED cable to CN5 on Temperature Pres...

Page 73: ... the cable Cable Touchpad Pushbutton Cable 8 pin cable connects to CN2 on the Timer Control Board To test the pushbuttons 1 Disconnect the cable from CN2 on the timer board 2 Gently fold the cable connector back to reveal the contacts on the backside of the connector 3 Make sure the cable is oriented to match the detail in Fig 7 4 3 4 Connect the VOM and press the pushbutton to check for continuit...

Page 74: ... at the disconnect switch to indicate work is being done on that circuit CAUTION Discharge static build up on your body by touching a metal surface before handling a circuit board to protect the board from electrostatic discharge ESD NOTE Program jumpers should be checked and set to match the model and function of the dish washer being repaired before the board is installed Refer to Section 7 3 pa...

Page 75: ... Removal Cont Disconnect touchpad display cables Disconnect interconnect cables Observe caution when using tools near circuit board Remove 6 32 retaining nuts Handle the circuit board by its edges Part 7 SOLID STATE CIRCUIT BOARDS ...

Page 76: ...in each corner of the hood 4 Pull the slide out control cabinet out fully 5 Fold back the protective mylar drip shield 6 Note location then carefully disconnect display cables and connectors 7 Remove 6 32 grip nuts retaining the board 8 Lift the board up at the rear at a slight angle and off the rear mounting studs 9 Carefully lift the front of the board off the studs and guide the board back and ...

Page 77: ...n using tools near circuit board When reinstalling the board make sure the LED s are centered in the control cabinet windows Handle the circuit board by its edges 7 5 2 Temperature Pressure Display Board Removal Cont Part 7 SOLID STATE CIRCUIT BOARDS ...

Page 78: ...tion on the temperature pressure display board 7 Use a sharp knife to separate the touchpad display from the front of the control cabinet 8 Scrape excess adhesive from the control cabinet face then use a soft rag and an acetone based solvent to remove any remaining adhesive AVOID GETTING ACETONE ON THE DISPLAY PLASTIC To replace the Touchpad Display 1 Remove the touchpad display from its packaging...

Page 79: ...ued next page TEMPERATURE TEMPERATURE Apply small piece of tape to corner of protective film and quickly remove tape Disconnect display cables Separate touchpad display from control cabinet Pull protective film off display window Part 7 SOLID STATE CIRCUIT BOARDS ...

Page 80: ... remaining adhesive with acetone based solvent AVOID GETTING ACETONE ON THE DISPLAY Carefully thread display cables through holes in control cabinet front Lay touchpad display on top of control cabinet adhesive side up Remove adhesive backing Carefully align touchpad display and apply to control cabinet front Part 7 SOLID STATE CIRCUIT BOARDS ...

Page 81: ...the front door 3 Remove screws located in each corner of the hood 4 Pull the slide out control cabinet out fully 5 Fold back the protective mylar drip shield 6 Note location then carefully disconnect the dispenser cable from the timer control board 7 Remove the 6 32 retaining nuts 8 Lift the board up and off the retaining studs 9 Reinstall the replacement board in reverse order NOTE Plug ins on ci...

Page 82: ...not covered in this manual The following warnings apply to the procedures contained in Part 8 WARNING Machine surfaces are hot during and after normal operation WARNING When working on the dishwasher disconnect the electrical service and place a red tag at the disconnect switch to indicate work is being done on that circuit WARNING Use extreme caution when testing circuits while power is applied t...

Page 83: ...mp Drain Pump Wash Tank Hi limit Booster Tank Hi limit Wash Tank Thermistor Booster Tank Final Rinse Thermistor UH 200 series Pressure Transducer UH 200 series Vacuum Breaker UH 200 series Final Rinse Manifold UH 200 series Booster Tank Thermistor Fill Rinse Solenoid Valve Wash Pump Contactor Wash Tank Heater Contactor Installation Service Switch UH 200B Circuit Breaker Drain Valve Booster Tank He...

Page 84: ...ooster Mounted left side of base tank Heats final rinse water UH 200B only High limit One mounted on top of booster One mounted on side of wash tank thermostat Manual reset Trips if temperature exceeds 210 F 99 C Thermistor Senses temperature and provides an input to temperature display bd Wash tank thermistor provides a thermometer input to the tem perature display and provides thermostatic input...

Page 85: ...nal if the associated LED on the board is illuminated For example If the Drain LED is illuminated on the Timer Control Board then 120VAC should be present between Wire 54 and Wire 2 Part 8 COMPONENT REPAIR AND REPLACEMENT Figure 8 1 2 10 Point Terminal Board 26 25 24 2 2 26 25 24 2 2 2 2 4 6 6 54 54 4 To booster contactor coil HC2 UH 200B To wash tank heat contactor coil To drain pump drain valve ...

Page 86: ... 54 7 Check for proper voltages on the components or the 10 point terminal board 8 Check for defective high limits contactors etc 9 Check for proper voltage outputs at the circuit board connectors Refer to Section 7 4 pages 63 69 10 Replace the defective component and check machine operation Refer to Section 7 5 page 70 Part 8 page 79 and Section 6 2 pages 46 48 Components not connected via the 10...

Page 87: ...e work is being done on that circuit WARNING Use extreme caution when testing circuits while power is applied to the machine 8 2 1 Pressure Reducing Valve PRV Adjustment UH 200B UH 200 Only A 3 4 PRV is required if the incoming water supply exceeds 20 22 PSI 138 151 kPa flowing pressure The PRV should be installed in the incoming water supply line before the machine connection To adjust the PRV 1 ...

Page 88: ...rainer 5 Reassemble in reverse order 8 2 3 Fill Rinse Water Solenoid Valve UH 200B UH 200 The 1 2 water solenoid valve is both a fill valve when the machine is turned on and a final rinse valve during the final rinse The valve coil is 120VAC A repair kit is available to rebuild the internal parts of the assembly To remove the valve assembly 1 Turn the main water supply to the machine off 2 Push th...

Page 89: ...valve bonnet using strap wrench or pipe wrench 9 Inspect valve body If pitted replace entire valve assembly Otherwise install repair kit 10 Reassemble in reverse order 11 Restore water and power and check for leaks Remove coil Remove bonnet Repair kit 120VAC coil Valve disassembled UH 200B UH 200 Part 8 COMPONENT REPAIR AND REPLACEMENT ...

Page 90: ...etal probes are free of lime build up To clean the probe 1 Push the POWER pushbutton off Turn off main incoming power to the dishwasher 2 Gently clean the probes with a non ferrous scrub pad such as a scotch brite pad 3 Restore power to the machine and check for proper operation Part 8 COMPONENT REPAIR AND REPLACEMENT REAR LEFT SIDE Water Level Probe LOW MIDDLE LIMIT UH 200B UH 200 Only Inside Tan...

Page 91: ... auto shutdown 3 Turn off main incoming power 4 Pull machine out if necessary 5 Remove top and side panels 6 Remove retaining screw in vacuum breaker cap Remove cap 7 SUPPORT THE BREAKER TO PREVENT DAMAGE TO THE PLASTIC MANIFOLD 8 Remove the vacuum breaker top with a wrench turning CCW 9 Remove the float assembly with a pair of needle nose pliers 10 Inspect the bore of the vacuum breaker If pitted...

Page 92: ...t then check that the incoming water supply flowing pressure is 20 22 PSI 138 151 kPa If flowing pressure checks OK then replace the pressure transducer CAUTION The pressure transducer pins are delicate Use caution when handling to avoid bending or breaking the pins To replace the pressure transducer 1 Turn the main water supply to the machine off 2 Push the POWER pushbutton off if machine is ON t...

Page 93: ...he transducer into the manifold 11 Make sure the transducer pins are parallel with the manifold and point away from the vacuum breaker Connect the cable 12 Restore power and water and check for leaks and proper operation 13 Reinstall top and side panels 14 Return machine to permanent location ensuring machine is level 15 Check supply hoses at rear of machine to ensure they are not kinked To temper...

Page 94: ...ne out if necessary 5 Remove panels as required 6 Disconnect the molex connector on the thermistor leads 7 Remove the thermistor 8 Apply Loctite 565 pipe sealant or comparable to the threads of the replacement part 9 Install in reverse order 10 Restore power and water and check for leaks and proper operation 11 Reinstall panels 12 Return machine to permanent location ensuring machine is level 13 C...

Page 95: ...e if open 6 Apply a coating of heat sink compound P N 110563 to the high limit base before mounting to tank To replace the wash tank heater 1 Perform steps 1 5 above 2 Open machine front door and remove lower spray arm s 3 Remove round scrap screen and pump intake strainer 4 Disconnect heater wires and remove retaining nuts 5 Apply bead of sealing putty Compound 440 P N 104889 or comparable to hea...

Page 96: ...coating of heat sink compound P N 110563 to the high limit base before mounting to tank To replace the booster tank heater 1 Perform steps 1 5 above 2 Turn off incoming water suppy 3 Remove drain plug in bottom of booster and drain water from tank 4 Disconnect heater wires 5 Remove 3 retaining element retaining nuts and washers 6 Remove element 7 Replace booster element gasket DO NOT REUSE OLD GAS...

Page 97: ... CW so the drain valve will clear the sump suction 9 Pull the assembly forward and turn the assembly CCW slightly as you pull 10 Feed additional fill and drain hose from the rear of the machine 11 Turn CCW pull the assembly forward and out Alternate Pump Removal Method Through Rear Access door 1 Perform steps 1 6 above 2 Pull machine out to gain access to rear 3 Remove rear access door 4 Remove mo...

Page 98: ...her 5 Install the replacement seal Stationary portion goes in the pump housing Rotating portion mounts on the shaft 6 Reassemble in reverse order Motor Capacitor Red Red White White 31 WC 32 L1 N 20 2 Single Phase Motor Wiring Diagram Capacitor Assembly Impeller Left hand Thread Seal Assembly Shim Washer Do not Discard Drain Plug Impeller Nut and Washers Ceramic Face Carbon Face Stationary Portion...

Page 99: ...This will force the machine to enter the auto shutdown cycle and drain 4 If the machine fails to drain check the drain hose for kinks which might restrict drain water flow 5 Check the building plumbing for obstructions 6 Turn off main incoming power 7 Remove pump mounting plate per Section 8 2 10 page 95 8 Replace the defective component and reassemble in reverse order To service the Drain Pump Va...

Page 100: ...rinse arm assembly 2 Place the wash arm face down on a clean working surface 3 Remove the wash arm hub with an adjustable wrench The wash arm nut on the other side is keyed so it will not turn 4 Separate the hub and nut from the stainless steel arm 5 Carefully press out the old bearing in each piece 6 Press a new bearing in the hub and nut DO NOT HAMMER THE BEARING IN PLACE 7 Reassemble in reverse...

Page 101: ...m assembly and remove the rinse arm assembly 2 Place the rinse arm on a clean working surface 3 Hold the knurled retaining nut on the underside of the rinse arm and unscrew the knurled spindle 4 Carefully press out the old bearings in the stainless steel rinse arm 5 Press new bearings into the arm DO NOT HAMMER THE BEARINGS IN PLACE 6 Reassemble in reverse order 7 Reinstall the arm in the machine ...

Page 102: ...WER pushbutton off if machine is ON to enter auto shutdown 2 Turn off main incoming power 3 Pull the machine out if required to gain access to side 4 Remove front and side panels 5 Close door fully To replace a door shock 1 Remove the upper cotter pin and washer 2 Remove shock from upper pin and let shock hang from hinge assembly 3 Use a 5 32 allen wrench to remove the hinge retaining screw 4 Gent...

Page 103: ...cycle When the door is closed the cycle will resume where it left off To replace door safety switch 1 Push the POWER pushbutton off if machine is ON to enter auto shutdown 2 Turn off main incoming power 3 Open the door and remove 2 screws one in each corner of the top hood 4 Pull the slide out control cabinet forward 5 Pull the mylar drip shield back 6 Disconnect the switch wires from T3 and T4 on...

Page 104: ... protects the 120VAC control circuit in the event of an overload The circuit breaker is a manual reset device and should be checked if the dishwasher fails to operate To replace circuit breaker 1 Turn off main incoming power 2 Remove the lower front panel 3 Pull the mylar drip shield back 4 Push the button on the circuit breaker to check reset 5 Disconnect wires 6 Push retaining clips on back side...

Page 105: ...104 Part 9 REPLACEMENT PARTS Figure 9 1 Upper Hood Assembly and Control Cabinet All Models STUD STUD 1 2 3 4 5 6 6 6 6 6 6 6 8 8 9 9 10 7 7 7 7 11 7 7 11 ...

Page 106: ...2688 PANEL TOP 1 2 322660 PANEL CONTROL 1 3 322684 CHANNEL HARNESS 1 4 323413 BRACKET HARNESS SUPPORT 1 5 0503647 BUSHING STRAIN RELIEF 1 6 107966 NUT GRIP 10 32 W NYLON INSERT 8 7 107033 WASHER 8 8 107967 NUT GRIP W NYLON INSERT 2 9 106026 WASHER FLAT 1 4 2 10 100007 SCREW 10 32 X 3 8 TRUSS HD 2 11 106486 WASHER LOCK 10 SPLIT 4 ...

Page 107: ...106 Part 9 REPLACEMENT PARTS Figure 9 2 Tank Base Guide Rails and Panels UH 200B UH 200 13 13 14 9 11 10 9 14 15 16 17 17 17 17 18 19 20 14 14 3 7 8 12 1 2 4 5 6 20 19 21 21 21 21 21 23 23 22 22 22 22 ...

Page 108: ... 322682 DOOR REAR ACCESS 1 9 322685 CHANNEL FILLER 2 10 112892 SHIELD BASE SIDE 1 11 112892 SHIELD BASE SIDE 1 12 112867 SHIELD BASE FRONT 1 13 112919 GASKET BASE STRIP 4 14 107967 NUT GRIP 1 4 W NYLON INSERT 4 15 322662 GUIDE LH RAIL 1 16 322663 GUIDE RH RAIL 1 17 0501418 SCREW 1 4 20 X 1 2 ROUND HD 8 18 100778 SCREW 1 4 20 X 3 8 TRUSS HD 2 19 107966 NUT GRIP 10 32 W NYLON INSERT 2 20 107033 WASH...

Page 109: ...108 Part 9 REPLACEMENT PARTS Figure 9 4 Door and Door Safety Switch Assembly All Models 1 2 3 4 4 5 6 7 8 9 7 6 10 11 ...

Page 110: ...22690 DOOR 1 2 112727 GASKET DOOR 1 3 111026 MAGNET DOOR SAFETY 1 4 108954 NUT GRIP 6 32 W NYLON INSERT 4 5 112659 SWITCH MAGNETIC REED DOOR SAFETY 1 6 106551 PIN COTTER 4 7 106026 WASHER 4 8 112543 SHOCK DOOR 2 9 112779 SCREW 1 4 20 X 1 1 2 FLAT HD HEX SOCKET 2 10 322672 OUTER DOOR HINGE LH 1 11 322635 OUTER DOOR HINGE RH 1 ...

Page 111: ...embly UH 200B UH 200 1 2 3 4 5 6 7 8 9 10 11 11 10 6 6 12 13 14 17 15 16 18 19 To upper wash arm support To outside lower wash arm support To rinse aid pump To booster outlet UH 200B or To fill rinse valve UH 200 To temperature pressure display bd in control cabinet ...

Page 112: ...12646 MANIFOLD RINSE 1 6 105994 CLAMP HOSE 3 7 112538 HOSE UPPER RINSE 1 8 112537 HOSE LOWER RINSE 1 9 322668 BRACKET RINSE MANIFOLD 1 10 107967 NUT GRIP 1 4 W NYLON INSERT 2 11 106026 WASHER 1 4 2 12 112536 HOSE MOLDED UH 200B 1 13 112734 HOSE UH 200 1 14 112798 BARB HOSE 1 2 NPT X 5 8 BRASS 1 15 100500 BREAKER VACUUM 1 2 1 16 108349 KIT REPAIR 1 2 VACUUM BREAKER 1 17 107424 PLUG 1 8 1 18 112763 ...

Page 113: ...and detergent injection point UH 200B UH 200 REAR LEFT SIDE To detergent pump See final rinse manifold for rinse aid injection point on UH 200B UH 200 1 2 4 6 7 3 11 10 Figure 9 6 Chemical Injections Points Water Level Probe Assembly UH 200B UH 200 ...

Page 114: ... 8 1 2 100736 BOLT 1 4 X 3 4 HEX HD 4 3 112632 PROBE WATER LEVEL UH 200B UH 200 1 4 0509048 GASKET ALL MODELS 1 5 106026 WASHER FLAT 1 4 11 6 100141 NUT GRIP 1 4 W NYLON INSERT 4 7 106482 WASHER 4 10 112728 FITTING COMPRESSION 1 8 NPT X 1 4 OD 1 11 112879 TUBING UH 200B UH 200 1 13 112906 CLAMP 1 16 107966 NUT GRIP 10 32 W NYLON INSERT 1 17 107033 WASHER 1 ...

Page 115: ...t 9 REPLACEMENT PARTS Figure 9 7 Sump and Spray Piping Assembly UH 200B UH 200 Top of Hood To Rinse Manifold 1 3 2 4 8 9 10 12 13 14 11 15 16 6 7 6 4 4 17 21 22 25 26 27 5 To Rinse Manifold 23 22 24 5 18 19 20 ...

Page 116: ...H HTR 1 2 KW 115V UH 200 1 10 323265 COVER PUMP INTAKE 1 11 112640 SUPPORT INSIDE LOWER WASH ARM 1 12 110562 THERMOSTAT FIXED HIGH LIMIT 1 13 108954 NUT GRIP 6 32 W NYLON INSERT 2 14 112612 THERMISTOR TEMPERATURE PROBE 1 15 109467 O RING 1 16 109460 O RING 1 17 109463 SUPPORT OUTSIDE LOWER WASH ARM 1 18 100141 T NUT TOPLOCK 1 4 20 4 19 106026 WASHER FLAT 1 4 4 20 110881 WASHER SEALING 4 21 100736 ...

Page 117: ...116 Part 9 REPLACEMENT PARTS Figure 9 8 Spray Arm Assembly UH 200B UH 200 Upper Spray Arm Assembly 1 2 2 6 7 8 3 4 5 5 ...

Page 118: ...INSE ARM ASSEMBLY INCLUDES ITEMS 1 4 1 4 112620 NUT RETAINING 1 5 112551 BEARING WASH ARM 2 6 112550 NUT WASH ARM 1 7 112547 WASH ARM ASSEMBLY INCLUDES ITEMS 5 8 1 8 112549 HUB WASH ARM 1 112617 ARM RINSE STAINLESS STEEL ONLY 1 112548 ARM WASH STAINLESS STEEL ONLY 1 Quantities shown are for one rinse arm assembly and one wash arm assembly Machine contains two of each assembly ...

Page 119: ... Part 9 REPLACEMENT PARTS Figure 9 9 Fill Rinse Valve Assembly UH 200B UH 200 1 2 3 4 To booster inlet on UH 200B or To final rinse manifold on UH 200 To incoming water supply 6 5 7 8 10 10 9 9 13 11 12 13 ...

Page 120: ...UH 200 Prior to S N U 1991 1 113124 HOSE REINFORCED 3 4 I D UH 200 1 Beginning with S N U 1991 and above 6 105994 CLAMP HOSE 1 7 112831 BARB HOSE ELBOW 1 2 NPT X 5 8 BRASS 1 Prior to S N U 1991 8 322667 BRACKET FILL VALVE SUPPORT Prior to S N U 1991 1 324935 BRACKET FILL VALVE SUPPORT 1 Beginning with S N U 1991 and above 1 9 100734 BOLT 1 4 20 X 1 2 HEX HD 2 10 106026 WASHER FLAT 1 4 2 11 111471 ...

Page 121: ... 9 10 Wash Pump Piping Drain Pump Drain Valve and Drain Piping All Models Drain valve mount Wash pump mount on motor Pump discharge Pump suction Drain pump mount on motor 1 2 3 1 4 5 6 6 6 7 9 8 10 11 12 13 13 15 21 14 16 17 19 18 18 20 ...

Page 122: ...E 1 6 105993 CLAMP HOSE 4 7 112540 PUMP DRAIN 1 8 112531 HOSE DRAIN PUMP 1 9 112541 VALVE DRAIN 1 10 112729 TUBING DRAIN 5 8 ID X 1 OD 1 11 323201 PLATE PUMP MOUNTING 1 12 107966 NUT GRIP 10 32 W NYLON INSERT 1 13 100141 NUT GRIP 1 4 W NYLON INSERT 4 14 100734 BOLT 1 4 20 X 1 2 2 15 106026 WASHER FLAT 1 4 2 16 112850 HOSE ELBOW LOWER WASH 1 17 323393 TEE SPECIAL 1 18 105993 CLAMP HOSE 3 19 112849 ...

Page 123: ...122 Part 9 REPLACEMENT PARTS Figure 9 11 Wash Pump Motor Assembly All Models 12 13 1 2 3 5 4 6 7 8 9 10 14 11 ...

Page 124: ... 112843 IMPELLER 60HZ 1 7 112842 IMPELLER 50HZ 1 8 WASHER 1 9 112838 SEAL ASSEMBLY 1 10 113022 GASKET 1 11 113023 FLANGE PUMP 1 12 112636 CAPACITOR 10 mf 220V 1 UH 200B 13 112637 CAPACITOR 31 5 mf 115V 1 UH 200 14 113018 MOTOR PUMP 115V 60 1 INCLUDES ITEMS 1 6 10 11 13 1 UH 200 113019 MOTOR PUMP 208 240V 60 1 1 INCLUDES ITEMS 1 6 9 12 UH 200B 113020 MOTOR PUMP 208 240V 50 1 1 INCLUDES ITEMS 1 5 7 ...

Page 125: ...124 Part 9 REPLACEMENT PARTS Figure 9 12 Booster Assembly UH 200B 1 10 2 3 4 5 6 8 16 9 9 7 8 16 7 11 13 14 15 12 To fill rinse valve To final rinse manifold on UH 200B or To fill chute ...

Page 126: ...240V 60 1 1 107909 HEATER BOOSTER 6 KW 208 240V 60 3 1 111334 HEATER BOOSTER 9 KW 208 240V 60 3 1 5 100003 NUT PLAIN 1 4 3 6 106482 WASHER LOCK 1 4 3 7 100734 BOLT 1 4 20 X 1 2 HEX HD 2 8 106026 WASHER FLAT 1 4 2 9 105994 CLAMP HOSE 3 10 112851 HOSE MOLDED 1 11 112612 THERMISTOR TEMPERATURE PROBE 1 12 110562 THERMOSTAT FIXED HIGH LIMIT 1 13 108954 NUT GRIP 6 32 W NYLON INSERT 2 14 112536 HOSE UH 2...

Page 127: ...126 Part 9 REPLACEMENT PARTS Figure 9 13 Solid State Controls All Models ...

Page 128: ...AT 1 4 2 11 108954 NUT GRIP 6 32 W NYLON INSERT 10 12 112659 SWITCH MAGNETIC REED DOOR SAFETY 1 13 112741 HARNESS PRESSURE TRANSDUCER 1 14 112780 FUSE 2A 250V FAST ACTING 1 15 112627 BOARD TEMPERATURE AND PRESSURE DISPLAY 1 ALL MODELS 16 112628 BOARD TIMER CONTROL 1 UH 200B UH 200 17 112629 BOARD TIME SELECT FILL CHEMCIAL DISPENSER 1 ALL MODELS 18 113292 TOUCHPAD DISPLAY UH 200B UH 200 AFTER S N U...

Page 129: ...28 Part 9 REPLACEMENT PARTS Figure 9 14 Base Mounted Electrical Controls All Models 2 4 2 5 2 6 2 D E T R A S A N I C O M 2 C O M 2 C O M stud 1 5 6 7 18 19 4 2 3 10 11 7 18 6 8 15 8 14 12 13 8 8 9 16 17 ...

Page 130: ...6026 WASHER FLAT 1 4 2 8 104624 SCREW 8 32 X 3 8 TRUSS HD 11 9 103310 LUG GROUND 1 10 112791 BLOCK TERMINAL 75A 300V SINGLE PHASE 1 0509527 BLOCK TERMINAL THREE PHASE 1 11 109345 SCREW 8 32 X 7 8 TRUSS HD 1 12 0501373 SWITCH 3 POSITION UH 200B 1 13 112769 BREAKER CIRCUIT 8A 1 14 322681 BRACKET BOOSTER CONTACTOR 1 UH 200B SINGLE PHASE 322692 BRACKET BOOSTER CONTACTOR 1 UH 200B THREE PHASE 15 112518...

Page 131: ...onal Detergent Pump for High Temp Machines UH 200B UH 200 To container 10 11 To supply To rear of tank on UH 200B UH 200 To fill chute 5 1 2 4 3 6 7 8 9 12 13 14 15 16 17 To detergent pump discharge UH 200B UH 200 12 18 Rear of tank UH 200B UH 200 ...

Page 132: ...2 6 107050 GROMMET 1 7 110159 SCREW 8 32 X 5 8 ROUND HD 2 8 102564 SCREW 8 32 X 3 8 ROUND HD 2 9 111884 PUMP ASSEMBLY DOES NOT INCLUDE ITEM 10 1 10 108194 TUBE 3 16 ID X 3 8 OD 1 11 108411 CLAMP HOSE 2 12 112879 TUBING UH 200B UH 200 1 13 112880 TUBING 1 14 112878 TUBING UH 200B UH 200 1 15 0503695 LABEL DETERGENT 1 16 112754 TUBE PICK UP 1 17 0501869 STRAINER 1 18 112728 FITTING COMPRESSION 1 8 N...

Page 133: ...Pump for High Temp Machines UH 200B UH 200 To container 17 18 15 16 14 12 To rinse aid pump UH 200B UH 200 To final rinse manifold UH 200B UH 200 10 11 To supply To rinse aid injector UH 200B UH 200 5 1 2 4 3 6 7 8 9 12 13 Optional Rinse Aid Pump UH 200B UH 200 ...

Page 134: ...T 1 4 2 6 107050 GROMMET 1 7 110159 SCREW 8 32 X 5 8 ROUND HD 2 8 102564 SCREW 8 32 X 3 8 ROUND HD 2 9 111884 PUMP ASSEMBLY DOES NOT INCLUDE ITEM 10 OR 19 1 UH 200B UH 200 10 112759 TUBE 1 8 ID 1 11 108411 CLAMP HOSE 2 12 112883 TUBING PUMP TO INJECTOR 1 13 112882 TUBING PUMP TO SUPPLY 1 14 112763 INJECTOR RINSE AID 1 15 0505483 LABEL RINSE AID 1 16 112754 TUBE PICK UP 1 17 112881 CONNECTOR STRAIN...

Page 135: ...134 Part 9 REPLACEMENT PARTS Figure 9 17 Dishracks Line Strainer PRV All Models 2 3 4 1 ...

Page 136: ...TRAINER AND PRV ALL MODELS Fig 9 17 Part Item No No Part Description Qty 1 101273 DISHRACK FLAT BOTTOM 1 2 101285 DISHRACK PEG 1 3 104421 STRAINER LINE 1 2 UH 200B UH 200 ONLY 1 4 107550 VALVE PRESSURE REDUCING PRV OPTIONAL 3 4 A R UH 200B UH 200 ...

Page 137: ...VALVE CB CIRCUIT BREAKER TANK HEAT HLTH WC1 WC1 HC1 HC1 GND L1 L2 CN2 T2 WASH MOTOR TIMER CONTROL BOARD OVERLAY CYCLE START EXTENDED WASH POWER RP FV DV WC DRP TIME SELECT BOARD FILL DET SAN I RIN SE CN 2 CN 1 CN 1 TCR CN3 TCW T4 T3 2 2 2 2 7 9 10 8 17 18 54 28 29 30 31 32 CB PT 6 HC N RINSE CN3 WASH HOT NEUTRAL CN4 WASH BSTR BSTR N C N C CN 5 FILL RINSE DRAIN WASH PUMP N C 25 24 DP SANI DETERG RI...

Page 138: ...MOTOR TIMER CONTROL BOARD OVERLAY CYCLE START EXTENDED WASH POWER RP FV DV WC DRP TIME SELECT BOARD FILL DET SAN I RIN SE CN 2 CN 1 CN 1 TCR CN3 TCW T4 T3 2 2 2 2 7 9 10 8 17 18 54 23 28 29 30 31 32 CB PT 6 HC 5 BC HLTH 4 12 11 TCB BC BOOSTER CONTACTOR BC1 BOOSTER CONTACTS BC1 BC1 BOOSTER HEAT 34 27 N SS 33 SS SERVICE SWITCH RINSE CN3 WASH HOT NEUTRAL CN4 WASH BSTR BSTR N C N C CN 5 FILL RINSE DRA...

Page 139: ...RMISTOR WASH TANK THEMISTOR TCR TCW PRESSURE TRANSDUCER PT HLTH HIGH LIMIT TANK HEATER DV DRAIN VALVE CB CIRCUIT BREAKER CN2 T2 TIMER CONTROL BOARD OVERLAY CYCLE START EXTENDED WASH POWER RP FV DV WC DRP TIME SELECT BOARD FILL DET SAN I RIN SE CN 2 CN 1 CN 1 TCR CN3 TCW T4 T3 2 2 2 2 7 9 10 8 17 18 54 23 CB PT 6 HC 5 BC HLTH 4 12 11 TCB BC BOOSTER CONTACTOR BC1 BOOSTER CONTACTS SS 33 SS SERVICE SW...

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Champion UH-200, Technical Manual

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