Champion Simplex Operation & Service Manual Download

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CQF3475 v.02

August 06, 2019

Control Panel

OPERATION & SERVICE MANUAL

Simplex Units

THIS MANUAL CONTAINS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS
BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT. READ, UNDERSTAND
AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT
INJURY OR EQUIPMENT DAMAGE.

MCGUIRE AIR COMPRESSORS INC

1-888-229-9999

MCGUIRE AIR COMPRESSORS INC

1-888-229-9999

Summary of Contents for Simplex

Page 1: ...NS IMPORTANT SAFETY INFORMATION AND SHOULD ALWAYS BE AVAILABLE TO THOSE PERSONNEL OPERATING THIS UNIT READ UNDERSTAND AND RETAIN ALL INSTRUCTIONS BEFORE OPERATING THIS EQUIPMENT TO PREVENT INJURY OR EQUIPMENT DAMAGE MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 2: ...ation maintenance and adjustment Careful adherence to these instructions will result in economical operation and minimum downtime Boxed text formats are used within this manual to alert users of the following conditions Indicates a hazard with a high level of risk which if not avoided WILL result in death or serious injury Indicates a hazard with a medium level of risk which if not avoided COULD r...

Page 3: ...may be fatal Perform all wiring in accordance with the National Electrical Code NFPA 70 and any applicable local electrical codes Wiring and electrical service must be performed only by qualified electricians Open main disconnect switch lockout and tagout and check for voltage before working on the control REFER TO THE COMPRESSOR OPERATION SERVICE MANUAL FOR ADDITIONAL IMPORTANT SAFETY INFORMATION...

Page 4: ...n Circuit with Hour Meter Selector Switch 208V thru 575V 3 Phase 16 4 10 With Protection Circuit with Hour Meter Selector Switch 115V 1 Phase 17 4 11 With Protection Circuit with Hour Meter Selector Switch 208V thru 230V 1 Phase 18 4 12 With Protection Circuit with Hour Meter Selector Switch 208V thru 575V 3 Phase 19 4 13 3 Phase Hydrovane Simplex Control Panel 20 4 14 1 Phase Hydrovane Simplex Co...

Page 5: ...e simplex compressor unit 2 1 Features NEMA 1 Enclosure NEMA 4 optional 120VAC Relay Controlled Selector Switch Optional Test Off Auto switch on reciprocating compressors Standard Hand Off Auto compressor selector switch Hydrovane only Optional Compressor Hour Meter Optional circuitry for the following safety controls Low oil level Low oil pressure Auto Restart in case of power failure High temper...

Page 6: ...ergizing the control panel for the first time 1 Ensure the selector switch is in the OFF position if equipped 2 Apply power to the control panel 3 Press the START RESET button if equipped See Figure 3 1 below for the layout of the selector switch and push buttons on the Simplex Control Panel ELAPSED TIME HOUR METER SELECTOR SWITCH START RESET BUTTON OVERLOAD RESET BUTTON Figure 3 1 Simplex Control...

Page 7: ...d with HOA Hydrovane only jog motor using the HAND position Verify correct rotation direction If not equipped with selector switch jog motor using main disconnect 3 3 Automatic Operation Automatic starting of the compressor can cause injury or death After the proper pump rotation has been verified If equipped with selector switch place in the AUTO position to start the automatic sequencing of the ...

Page 8: ...8 CQF3475 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams 4 1 No Protection Circuit 115V 1 Phase 347CAS546 01 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 9: ...75 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 2 No Protection Circuit 208V thru 230V 1 Phase 344CAS546 01 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 10: ...75 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 3 No Protection Circuit 208V thru 575V 3 Phase 343CAS546 01 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 11: ...QF3475 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 4 With Protection Circuit 115V 1 Phase 348CAS546 02 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 12: ...5 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 5 With Protection Circuit 208V thru 230V 1 Phase 346CAS546 02 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 13: ...5 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 6 With Protection Circuit 208V thru 575V 3 Phase 345CAS546 02 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 14: ...ation Service August 06 2019 Section 4 Wiring Diagrams cont 4 7 No Protection Circuit with Hour Meter Selector Switch 115V 1 Phase 347CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 15: ... Service August 06 2019 Section 4 Wiring Diagrams cont 4 8 No Protection Circuit with Hour Meter Selector Switch 208V thru 230V 1 Phase 344CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 16: ... Service August 06 2019 Section 4 Wiring Diagrams cont 4 9 No Protection Circuit with Hour Meter Selector Switch 208V thru 575V 3 Phase 343CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 17: ...ion Service August 06 2019 Section 4 Wiring Diagrams cont 4 10 With Protection Circuit with Hour Meter Selector Switch 115V 1 Phase 348CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 18: ...ervice August 06 2019 Section 4 Wiring Diagrams cont 4 11 With Protection Circuit with Hour Meter Selector Switch 208V thru 230V 1 Phase 346CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 19: ...ervice August 06 2019 Section 4 Wiring Diagrams cont 4 12 With Protection Circuit with Hour Meter Selector Switch 208V thru 575V 3 Phase 345CAS546 L2 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 20: ...3475 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 13 Hydrovane Simplex Control Panel 3 Phase 301HHS546 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 21: ...3475 v 02 Operation Service August 06 2019 Section 4 Wiring Diagrams cont 4 14 Hydrovane Simplex Control Panel 1 Phase 302HHS546 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 22: ...e PANEL PART listed on the following pages No suffix NEMA 1 CONTROL PANEL N4 NEMA 4 CONTROL PANEL L2 NEMA 1 CONTROL PANEL WITH HOUR METER AND SELECTOR SWITCH N4 L2 NEMA 4 CONTROL PANEL WITH HOUR METER AND SELECTOR SWITCH 5 1 No Protection Circuit 115V 1 3 5 9 7 6 8 5 4 2 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 23: ... 115 1 TEN001131 TEN005495 TEN004991 3 115 1 TEN005627 VP1039727 ITEM PART DESCRIPTION QTY 3 24CA5991 DIN RAIL 1 4 24CA5984 TERMINAL BLOCK 5 5 24CA5987 TERMINAL BLOCK END STOP 2 6 24CA2898 FUSE 000 80A 1 7 24CA7198 FUSE HOLDER 1 8 24CA7881 GROUND LUG 2 9 24CA5985 TERMINAL BLOCK END PLATE 1 10 24CA6985 PUSH BUTTON RESET OVERLOAD NOT SHOWN 1 Contactor coil replacement PART AMP RATING CONTACTOR TYPE ...

Page 24: ... CQF3475 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 2 No Protection Circuit 208V 230V 460V 1 2 4 6 5 9 7 6 3 7 8 9 10 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 25: ...04674 7 5 460 3 TEN001131 TEN005493 TEN004676 7 5 208 1 TEN005627 VP1039727 TEN004798 10 208 3 TEN005627 VP1039727 TEN004677 7 5 230 1 TEN005627 VP1039727 TEN004799 10 230 3 TEN005627 VP1039727 TEN004654 5 208 3 TEN001131 VP1039721 TEN004679 10 460 3 TEN001131 TEN005496 TEN004787 5 230 3 TEN001131 VP1039720 TEN004681 15 208 3 TEN005627 TEN005535 TEN004655 5 460 3 TEN001131 VP1039720 TEN004799 15 2...

Page 26: ...3475 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 3 No Protection Circuit 208V 25 30hp 230V 30hp 1 2 4 6 5 9 7 6 3 7 8 9 10 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 27: ...ITEM PART DESCRIPTION QTY 3 TEN010159 TRANSFORMER 100VA 1 4 24CA5991 DIN RAIL 1 5 24CA5984 TERMINAL BLOCK 5 6 24CA5987 TERMINAL BLOCK END STOP 2 7 24CA2897 FUSE 000 50A 2 8 24CA2898 FUSE 000 80A 1 9 24CA7881 GROUND LUG 2 10 24CA5985 TERMINAL BLOCK END PLATE 1 11 24CA6985 PUSH BUTTON RESET OVERLOAD NOT SHOWN 1 Contactor coil replacement PART AMP RATING CONTACTOR TYPE VP1039975 15 40 DP VP1039976 50...

Page 28: ...el 28 CQF3475 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 4 No Protection Circuit 575V 1 2 4 6 5 9 7 6 3 7 8 9 10 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 29: ...EN005496 TEN004686 20 575 3 TEN001131 TEN005494 TEN004689 25 575 3 TEN005627 VP1039727 TEN004689 30 575 3 TEN005627 VP1039727 ITEM PART DESCRIPTION QTY 3 TEN001132 TRANSFORMER 50VA 1 4 24CA5991 DIN RAIL 1 5 24CA5984 TERMINAL BLOCK 5 6 24CA5987 TERMINAL BLOCK END STOP 2 7 24CA2896 FUSE 000 25A 2 8 24CA2898 FUSE 000 80A 1 9 24CA7881 GROUND LUG 2 10 24CA5985 TERMINAL BLOCK END PLATE 1 11 24CA6985 PUS...

Page 30: ...30 CQF3475 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 5 With Protection Circuit 115V 1 2 3 4 5 5 12 11 7 6 9 10 11 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 31: ...TEN005627 VP1039727 ITEM PART DESCRIPTION QTY 3 24CA5991 DIN RAIL 1 4 24CA5984 TERMINAL BLOCK 8 5 24CA5987 TERMINAL BLOCK END STOP 2 6 TEN005628 RELAY 1 7 TEN001613 RELAY SOCKET 1 8 TEN001611 PUSHBUTTON RESET NOT SHOWN 1 9 24CA2898 FUSE 000 80A 1 10 24CA7198 FUSE HOLDER 1 11 24CA7881 GROUND LUG 2 12 24CA5985 TERMINAL BLOCK END PLATE 1 13 24CA6985 PUSH BUTTON RESET OVERLOAD NOT SHOWN 1 Contactor co...

Page 32: ...75 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 6 With Protection Circuit 208V 230V 460V 1 2 4 6 5 12 10 6 3 10 11 12 13 8 7 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 33: ... 7 5 208 1 TEN005627 VP1039727 TEN004938 10 208 3 TEN005627 VP1039727 TEN004934 7 5 230 1 TEN005627 VP1039727 TEN004939 10 230 3 TEN005627 VP1039727 TEN004901 5 208 3 TEN001131 VP1039721 TEN004940 10 460 3 TEN001131 TEN005496 TEN004902 5 230 3 TEN001131 VP1039720 TEN004942 15 208 3 TEN005627 TEN005535 TEN004903 5 460 3 TEN001131 VP1039720 TEN004939 15 230 3 TEN005627 VP1039727 TEN004907 75 208 3 T...

Page 34: ... 02 Operation Service August 06 2019 Section 5 Parts List cont 5 7 With Protection Circuit 208V 25 30hp 230V 30hp 1 2 4 6 5 12 10 6 3 10 11 12 13 8 7 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 35: ...RMER 100VA 1 4 24CA5991 DIN RAIL 1 5 24CA5984 TERMINAL BLOCK 8 6 24CA5987 TERMINAL BLOCK END STOP 2 7 TEN005628 RELAY 1 8 TEN001613 RELAY SOCKET 1 9 TEN001611 PUSHBUTTON RESET NOT SHOWN 1 10 24CA2897 FUSE 000 50A 2 11 24CA2898 FUSE 000 80A 1 12 24CA7881 GROUND LUG 2 13 24CA5985 TERMINAL BLOCK END PLATE 1 14 24CA6985 PUSH BUTTON RESET OVERLOAD NOT SHOWN 1 Contactor coil replacement PART AMP RATING ...

Page 36: ...CQF3475 v 02 Operation Service August 06 2019 Section 5 Parts List cont 5 8 With Protection Circuit 575V 1 2 4 6 5 12 10 6 3 10 11 12 13 8 7 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 37: ...5494 TEN004950 25 575 3 TEN005627 VP1039727 TEN004950 30 575 3 TEN005627 VP1039727 ITEM PART DESCRIPTION QTY 3 TEN001132 TRANSFORMER 50VA 1 4 24CA5991 DIN RAIL 1 5 24CA5984 TERMINAL BLOCK 8 6 24CA5987 TERMINAL BLOCK END STOP 2 7 TEN005628 RELAY 1 8 TEN001613 RELAY SOCKET 1 9 TEN001611 PUSHBUTTON RESET NOT SHOWN 1 10 24CA2896 FUSE 000 25A 2 11 24CA2898 FUSE 000 80A 1 12 24CA7881 GROUND LUG 2 13 24C...

Page 38: ... or maintenance verify available voltage Open main disconnect and any other circuits Lockout and tagout all sources of power Failure to do this may result in injury or equipment damage CONVERSION HORSEPOWER KIT PART DESCRIPTION 230V TO 460V 5 7 5 TEN011727 KIT SCP CONVERSION 460V 3PH 5 7 5HP 230V TO 460V 10 TEN011728 KIT SCP CONVERSION 460V 3PH 10HP 230V TO 460V 15 TEN011729 KIT SCP CONVERSION 460...

Page 39: ...KIT TEST OFF AUTO SWITCH TEN012070 ITEM PART DESCRIPTION QTY 1 TEN010375 SWITCH SELECTOR 3 POS TEST OFF AUTO 1 2 TEN001323 LEGEND PLATE HOLDER 1 3 TEN001150 TEST OFF AUTO LEGEND PLATE 1 4 M2439 WIRE 18 GA 4 FT TEN009372 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 40: ...ER NEMA 1 TEN012071 ITEM PART DESCRIPTION QTY 1 TEN001134 HOURMETER 115V N1 1 2 M2439 WIRE 18 GA 4 FT KIT HOURMETER NEMA 4 TEN012492 ITEM PART DESCRIPTION QTY 1 VP1114782 HOURMETER 115V N4 1 2 M2439 WIRE 18 GA 4 FT TEN009368 00 Ref Drawing MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 41: ...Simplex Control Panel 41 CQF3475 v 02 Operation Service August 06 2019 Notes MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 42: ...Simplex Control Panel 42 CQF3475 v 02 Operation Service August 06 2019 Notes MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 43: ...Simplex Control Panel 43 CQF3475 v 02 Operation Service August 06 2019 Notes MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

Page 44: ...ormation contact your local representative or visit www championpneumatic com contactus aspx 2019 Gardner Denver Inc Printed in U S A MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 MCGUIRE AIR COMPRESSORS INC 1 888 229 9999 ...

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