Champion P5-24 Page 49 Installation/Operation Manual With Service Replacement Parts Download

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Pulper Assembly - Under-table Feed Trays

Item Part

Description

Qty.

No. No.

107654

SCREW, TRUSS HD., 6-32 X 1" SST

100194

HEX GRIP NUT, 10-32 SST

100734

BOLT, HEX HD., 1/4-20 X 1/2" SST

104985

HEX PLAIN NUT, 10-32 SST

106482

WASHER, LOCK 1/4 SPLIT SST

106486

WASHER, LOCK #10 SPLIT SST

107033

WASHER, FLAT SST

107135

WASHER, FLAT SST

107966

HEX GRIP NUT 10-32 SST W/NYLON

108954

HEX GRIP NUT, 6-32 SST W/NYLON

108966

HANDLE, DOOR

109934

MAGNETIC, SWITCH DOOR

109935

MAGNET, DOOR SWITCH

110593

LATCH ASSY. PULPER FEED TRAY

110763

CURTAIN, FEED TRAY W/HOOD

110890

CURTAIN, FEED TRAY

110891

ROD, CURTAIN FEED TRAY 24", PULPER

18 111026 MAGNET

113489

COTTER PIN, CIRCLE

309753

BRACKET, UC DRIVE SWITCH

312475

FEED TRAY

313228

ROD, CURTAIN FEED TRAY W/HOOD 24" PULPER

313229

FEED TRAY W/HOOD 24" PULPER

314187

COVER, MAGNET

316145

FEED TRAY P5-24

316147

MANHOLE, COVER P5-27

320985

ALIGNMENT PIN, MANHOLE COVER

Summary of Contents for P5-24

Page 1: ...R 1S0 905 562 4195 Fax 905 562 4618 Toll free 800 263 5798 3765 Champion Blvd Winston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 800 858 4477 Issue Date 10 15 13 Manual P N 114509 rev D Printed in the USA For machines beginning with S N J08072511 and above Machine Serial No Models P5 24 5HP with 24 Tank P5 27 5HP with 27 Tank P7 30 7 5HP with 30 Tank Model P5 24 ...

Page 2: ...z and phase are needed to identify your machine and to answer questions The Serial No is located on the front of the remote mounted control cabinet Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618 Fax 336 661 1660 email service moy...

Page 3: ...ww championindustries com canada register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter the address below In the U S A In Canada http www championindustries com register ...

Page 4: ...IMPORTANT IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street Province Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD COMPLETE THIS FORM AND FAX TO ...

Page 5: ...4 2 12 33 All Changed P N 111939 description added P N 319310 Auger Assembly 10 15 13 49 All Changed Item 9 to P N 109568 A revision might be a part number change a new instruction or other information that was not available at print time We reserve the right to make changes to these instructions without notice and without incurring any liability by making the changes Equipment owners may request ...

Page 6: ... clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operat...

Page 7: ...ctions 11 Initial Start up 13 Electrical Controls 15 Mechanical Adjustments 17 Water Fill Adjustments 19 System Operation Checks 20 Operation 23 Cleaning and Maintenance 25 Cleaning 26 Maintenance 27 Troubleshooting 29 Service Replacement Parts 31 Remote Control Cabinet Component Selection Chart 63 Electrical Schematic 64 _ Table of Contents Table of Contents Waste Handling Systems P5 24 P5 27 and...

Page 8: ...el control Mounted start stop station Remote mounted control cabinet Close coupled water press extractor with 2 HP motor 700 lb hr input capacity P7 30 30 diameter waste grinding chamber with 7 5 HP grinder motor 4 stationary cutter blocks and 2 tool steel cutting blades Flatware saver Pressure switch water level control Mounted start stop station Remote mounted control cabinet Close coupled water...

Page 9: ...Introduction Introduction 1 ...

Page 10: ... Fresh make up water Recirculated slurry water WASTE IN Grinding disk Cutters Pulper motor Drain SLURRY OUT Drain overflow Pulp compression cone Slurry PULP OUT Slurry auger and screen Optional slurry recirculating pump 2 ...

Page 11: ...om the slurry and then returned to the pulper via cross flow piping or via an optional recirculating pump and waste trough system The cross flow piping is blocked when the optional recirculating pump is used A drain overflow skims excess water from the water extractor during normal operation and is used to drain the system during the clean up operation 7 There are 2 methods for feeding waste into ...

Page 12: ...ns Direct feed w cover Feed tray w hood Feed hood w hinged lid The illustrations below show the standard under table designs employed to manually feed food and paper waste into the pulper The feed tray feed hood components are removable for cleaning and access to the pulper interior 4 ...

Page 13: ...em semi automates the waste loading operation by providing an alternative to the under table feed tray design shown on the previous page The operator separates food and paper waste from the wares and places them in the trough Slurry water which flows down the trough carries the waste into the pulper The slurry water is supplied by a recirculating pump mounted on the water extractor 5 ...

Page 14: ...lastic spoons forks knives cups plates or bowls 7 Condiment packages e g ketchup mustard etc 8 Plastic bottles bottle caps CAUTION Damage to the waste handling system will result if metal objects are fed into the machine This includes but is not limited to box staples metal foil steel wool metal fasteners wire coins and metal utensils WHEN IN DOUBT KEEP IT OUT WARNING The Remote Waste Handling Sys...

Page 15: ... the bottom of the grinding chamber that is intended to attract eating cooking utensils if they contain a percentage of iron The magnet will not attract high quality stainless steel nor sterling silver The waste handling system can process a wide range of waste products but plastic products should not be fed into the system A powerful magnet is in the pulper grinding chamber The magnet will attrac...

Page 16: ...Trough Connection Kit P N 407365 1 2 3 Form 900822 P 5 Recirculating Pump Trough Connection Kit P N 407365 A trough connection kit See No 1 below is shipped with each pulper equipped with a recirculating pump The kit is designed to connect the recirculating pump discharge to a waste trough supplied by others Trunk Option A and Trunk Option B See No 2 below are two suggested methods of making the t...

Page 17: ...9 Installation Installation ...

Page 18: ...ion feet are stored inside the pulper tank 3 Inspect the installation site before moving the machine then place the machine and the remote control cabinet at their permanent locations 4 Complete the Warranty Registration Card located at the front of this manual and mail it immediately to validate the machine warranty 5 Level the pulper and water extractor front to back and side to side The legs ar...

Page 19: ...at high speed WARNING Death or serious injury may result if safety devices are not working NEVER operate the machine unless all safety devices are in good working condition and all safety covers are in place on the machine ATTENTION Utility connections must be performed by authorized installers who will follow all electrical plumbing sanitary safety procedures and regulations Plumbing and Electric...

Page 20: ...Data Plate located inside the Remote Control Cabinet 2 Make sure the installation site power supply matches the data recorded on the connection plate 3 Install the Remote Control Cabinet adjacent to or in sight of the waste handling system The control cabinet location should make the operation of the system practical for the operator and service technician 4 The 3 phase motor rotation was checked ...

Page 21: ...Mounting hardware flexible1 2 sealtite wiring and connectors are supplied by others Wire size must be 14 AWG THHN 90ºC Refer to the wiring diagram below which shows how the start stop station is connected in the pulper control circuit WARNING Electrocution or serious injury may result when working on an energized circuit Disconnect power at the main breaker or service disconnect switch before work...

Page 22: ...l main power service disconnects lock them out and place a tag on the switch and or breaker to indicate that work is being performed on the circuit Pulper Initial Start up 1 The steps below describe the initial start up procedure for the close coupled pulper and water extractor The Remote Control Cabinet controls both units 2 Make sure the waste handling system matches the specifications detailed ...

Page 23: ...cuit breaker Push reset button in if 120VAC control circuit breaker trips C Red POWER ON indicator light Indicator illuminates when ON OFF breaker switch A is in the ON position D Optional Deodorizer Injector On Off switch Push toggle switch ON to run the Injector The injector speed control is located inside the remote control cabinet Amount of deodorizer injected depends on the customer s require...

Page 24: ...ated at the top of the water extractor 2 Turn the Disconnect Breaker Switch located on the Remote Control Cabinet to the RESET LOCK position 3 Engage the handle lock and insert a locking device to prevent the Breaker Switch from turning Attach a tag on the Breaker Switch to indicate that work is being performed on the circuit Initial Start up Pulper Water Extractor ...

Page 25: ...ng disk to make sure that the rotating blades do not hit any of the blocks 3 Using a feeler gauge adjust each stationary block between a minimum clearance of 010 015 and a maximum clearance of 020 060 A close clearance produces a finer waste cut 4 In the event that the cutting blades have burrs on the cutting side of the blade then remove them with a metal file File outward toward the cutting bloc...

Page 26: ...er Raises the drain overflow tube to drain the water extractor during cleaning D Drain overflow Tube Maintains water level in the water extractor to prevent overflowing and to drain the machine E Auger Conveyor Brush Attached to the auger conveyor screw The brush sweeps across the water extractor screen in order to keep the screen clean and allow slurry water to flow from the pulp F Extractor Scre...

Page 27: ... with water to the level previously set at the factory 5 The pulper water level is controlled by the water level pressure switch located on the side of the pulper tank The water level pressure switch is housed in a blue enclosure See photos below 6 To adjust the water level pressure switch A Remove 2 screws on the switch cover B Remove the cover C Turn the level adjusting screw CW to reduce the wa...

Page 28: ...tch Caution Turn the main incoming power OFF before performing this test 1 With the main power supply to the waste handling system turned off turn the Remote Control Cabinet Main Breaker Switch to the ON position 2 Loosen do not remove the control cabinet cover retaining clips 3 Try to open the control cabinet It should not open Repair or replace the switch if you are able to open the control cabi...

Page 29: ...chemical 1 Deodorizer speed adjustments depend upon the customer s needs and the chemical recommended by the chemical supplier therefore the factory cannot provide speed adjustment guidelines 2 Place the chemical pick up tube in the chemical container The container must not be higher than the injection point on the water extractor 3 Push the Deodorizer Toggle Switch to ON The deodorizer injector w...

Page 30: ...power supplies are on 4 Turn the remote control cabinet breaker switch on Wait for the pulper to fill then push the Start push button on the water extractor 5 Check the water level in the pulper tank The water must be rotating in a counter clockwise direction and have a whirlpool appearance The pulper water level is too high if the whirlpool effect is not observed 6 There should be a pulsating sou...

Page 31: ...23 Pulper Water Extractor Operation Operation ...

Page 32: ...rtains and covers are in place and secure 10 Make sure all personnel are standing away from the waste handling system 11 Turn the Main Circuit Breaker Switch on the remote control cabinet to the ON position The Power On light illuminates and the pulper fills with water 12 Push the green Start push button on the Water Extractor A The pulper drive motor and the water extractor drive motor will run B...

Page 33: ...25 Cleaning and Maintenance Pulper Water Extractor Cleaning and Maintenance ...

Page 34: ...in the bottom of the water extractor tank 5 Inspect the interior of the pulper tank for metal utensils A strong magnet is located on the bottom of the pulper tank to attract metal but it will not attract silverware or high quality stainless steel Remove by hand any plastics un shredded paper or other deposits 6 Use a wash down hose and thoroughly flush the interior of the pulper tank Inspect and c...

Page 35: ...27 Drain 1 2 2 3 4 5 6 1 Pulper Water Extractor Cleaning and Maintenance DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER Cleaning ...

Page 36: ...isted above 2 Inspect the rotating cutter blades stationary cutter blocks and rotating cutter disk for damage 3 Contact a Factory Authorized Service Agent if any damage is found Semi Annual Maintenance Checks Must be performed by a Factory Authorized Service Agent Only 1 Drain flush and refill the water extractor drive motor gearbox with approved lubricant see below every 6 months or 2500 hours of...

Page 37: ...ng blocks Waste input lacks paper Extractor drain overflow restricted Compression Cone mis adjusted Remote Control Cabinet Main Circuit Breaker Switch has tripped Handle is in the TRIP position Main Power Supply to system OFF Problem Cause s Solution s Turn on or reset breaker Push to reset 3A breaker Rotate Handle to ON Position Check replace pulper and or water extractor safety switch Push Start...

Page 38: ...30 Blank Page This Page Left Intentionally Left Blank ...

Page 39: ...er Assembly 42 Two piece Feed Tray with Flushing Nozzles 30 Pulper Assembly 44 Recirculating Pump Option Front View Water Extractor Pulper Assembly 46 Recirculating Pump Assembly Water Extractor Pulper Assembly 48 Recirculating Pump Option Rear View Water Extractor Pulper Assembly 50 Flushing Assembly Water Extractor Pulper Assembly 52 Deodorizer Pump Assembly Water Extractor Pulper Assembly 54 Fe...

Page 40: ...32 Water Extractor Assembly Inner View 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 41 42 48 49 51 50 43 44 45 46 40 47 29 9 13 1 8 23 11 11 5 27 ...

Page 41: ... HEX HD 10 32 X 3 8 SST 1 26 110564 REDUCER PULPER WATER EXTRACTOR 1 27 110594 HOSE 2 7 8 X 1 LG EPDM 2 28 110629 MOTOR 2HP P5 AUGER DRIVE MV 3PH 1 112442 MOTOR 3HP P7 AUGER DRIVE MV 3PH 1 180286 MOTOR 2HP P5 AUGER DRIVE 575 3PH 1 111742 MOTOR 3HP P5 AUGER DRIVE 575V 3PH 1 111412 MOTOR 2HP P5 AUGER DRIVE 380V 3PH 1 29 110893 CAP SCREW 5 16 18 X 3 4 LG SOC HD 2 30 111001 GASKET WATER Extractor SHEL...

Page 42: ...34 Pulper Assembly Inner View 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 26 8 8 27 25 ...

Page 43: ...IVE MV 3PH P5 1 111743 MOTOR 5HP PULPER DRIVE 575V 3PH P5 1 111411 MOTOR 5HP PULPER DRIVE 380V 3PH P5 1 110496 MOTOR 7 5HP PULPER DRIVE MV 3PH P7 1 13 110611 SEAL ASSY PULPER SHAFT 1 14 110617 CAP SCREW 3 8 16 X 1 2 LG SOC HD 4 15 110618 CAP SCREW 3 8 16 X 1 LG SOC HD 3 16 110620 LEG ASSY PULPER 3 17 110989 NIPPLE 1 8 NPT X 8 LG SST 1 18 112447 CAP SCREW 3 8 16 X 5 8 LG SOC HD 4 19 113901 CUTTING ...

Page 44: ...36 Water Extractor Pulper Assembly Front Outer View 2 4 5 6 7 9 10 11 12 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 13 3 8 1 ...

Page 45: ...W NYLON 4 13 108966 HANDLE DOOR 2 14 110596 GASKET PULPER TANK RING 24 1 113311 GASKET PULPER TANK RING 27 1 113336 GASKET PULPER TANK RING 30 1 15 110654 COUPLING RED 3 4 NPT X 1 4 NPT BRASS 1 16 110656 HOSE BARB 1 4 MPT X 1 4 OD X 90 1 17 110872 GUARD FLOW RETURN PULPER 1 18 111614 PUSHBUTTON ASSY GREEN 1 19 111615 PUSHBUTTON ASSY RED 1 20 111616 CONTACT BLOCK NC START STOP 1 21 111617 CONTACT B...

Page 46: ...38 Water Extractor Pulper Assembly Rear Outer View 1 2 3 4 6 7 8 9 10 11 12 13 14 15 16 17 19 20 21 22 23 24 29 26 27 28 29 34 30 31 32 33 34 35 36 5 6 6 18 18 11 19 2 21 21 ...

Page 47: ... 1 17 107967 HEX GRIP NUT 1 4 20 SST W NYLON 6 18 108954 HEX GRIP NUT 6 32 SST W NYLON 4 19 108966 HANDLE DOOR 1 20 109934 SWITCH MAGNET DOOR SWITCH 1 21 109935 MAGNET DOOR SWITCH 1 22 110525 PRESSURE SWITCH PULPER 1 N S 111264 SWITCH MICRO PRESSURE SWITCH 1 23 110545 SNUBBER PRESSURE SWITCH 1 24 110551 BACKFLOW PREVENTER 1 2 NPT BRONZE 1 25 110620 LEG ASSY 5 26 110640 MAGNET SILVER SAVER 1 27 110...

Page 48: ...40 Under table Feed Trays Pulper Assembly 1 3 4 5 6 7 9 10 11 12 13 14 15 16 17 23 19 20 21 22 23 24 25 26 27 10 2 19 2 14 10 13 8 ...

Page 49: ...8954 HEX GRIP NUT 6 32 SST W NYLON 8 11 108966 HANDLE DOOR 1 12 109934 MAGNETIC SWITCH DOOR 1 13 109935 MAGNET DOOR SWITCH 3 14 110593 LATCH ASSY PULPER FEED TRAY 12 15 110763 CURTAIN FEED TRAY W HOOD 1 16 110890 CURTAIN FEED TRAY 2 17 110891 ROD CURTAIN FEED TRAY 24 PULPER 2 18 111026 MAGNET 1 19 113489 COTTER PIN CIRCLE 6 20 309753 BRACKET UC DRIVE SWITCH 1 21 312475 FEED TRAY 1 22 313228 ROD CU...

Page 50: ...42 Feed Tray with Hinged Lid Pulper Assembly 1 3 4 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 4 1 3 4 5 7 9 15 2 6 12 6 6 ...

Page 51: ...ST W NYLON 6 7 108954 HEX GRIP NUT 6 32 SST W NYLON 4 8 109666 HANDLE 1 9 109934 MAGNETIC SWITCH DOOR 2 10 110593 LATCH ASSY PULPER FEED TRAY 4 11 110762 CURTAIN UNDER TABLE FEED HOOD PULPER 1 12 111026 MAGNET 2 13 111478 SCREW HEX HD 10 32 X 1 2 SST 3 14 113489 COTTER PIN CIRCLE 2 15 309753 BRACKET UC DRIVE SWITCH 2 16 313230 FEED HOOD UNDER TABLE 24 PULPER 1 17 314187 COVER MAGNET 1 18 319877 LI...

Page 52: ...44 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 21 22 23 24 26 26 19 15 19 15 19 16 1 Two Piece Feed Tray with Flushing Nozzles 30 Pulper Assembly ...

Page 53: ...LE 1 NPT X 5 LG BRASS 1 11 102775 NIPPLE 1 NPT X 8 LG BRASS 1 12 103435 NIPPLE RTOE X 1 2 NPT X 1 3 4 LG BRASS 3 13 107016 HEX GRIP NUT 4 40 SST W NYLON 2 14 107340 CLAMP HOSE M28 SST GEAR TYPE 2 15 107525 SCREW ROUND HD 10 32 X 1 2 SST 6 16 108954 HEX GRIP NUT 6 32 SST W NYLON 4 17 109158 NAMEPLATE CHAMPION 1 18 110110 SCREW ROUND HD 4 40 X 1 2 SST 2 19 110593 LATCH ASSY PULPER FEED TRAY 3 20 113...

Page 54: ...or Pulper Front View 1 4 5 10 12 23 26 28 2 3 13 15 16 17 18 19 20 Comes with Item No 11 21 22 24 27 16 21 22 7 4 6 5 6 12 10 See next page for pump assembly 28 6 4 6 4 6 12 1 6 12 12 29 9 36 38 39 37 35 34 32 31 30 33 40 41 14 14 6 26 1 9 8 11 ...

Page 55: ...STOP BRACKET EXTENDED BALL VALVE HANDLE 1 18 111134 5 STEM EXTENDED BALL VALVE HANDLE 1 19 111157 NIPPLE RTOE 1 NPT X 2 1 2 LG BRASS 1 20 113329 ROD THREADED 5 16 18 X 4 LG SST 1 21 202291 HOSE 1 5 8 ID X 4 LG 2 22 204731 STUB END PULPER 2 23 204535 HOSE PUMP SUCTION 1 24 315147 FLANGE TEE WELDMENT RECIRC PUMP 1 25 326045 BASE PLATE FRT MTD RECIRC PUMP 1 26 326050 BRACKET DRAIN HANDLE SUPT 1 27 32...

Page 56: ...48 Recirculating Pump Assembly Water Extractor Pulper 1 18 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 2 8 7 12 12 ...

Page 57: ...ON 1 10 107364 WASHER FIBER 1 4 iD X 7 8 OD 1 11 106407 WASHER LOCK 3 8 SPLIT SST 1 12 106482 WASHER LOCK 1 4 SPLIT SST 13 13 106619 KEY 3 16 X 3 16 LG SST 1 14 109678 GASKET FIBER 1 15 109679 GASKET FIBER 1 16 110276 PUMP SEAL 1 1 17 106990 GASKET PUMP DISCHARGE 1 18 113326 MOTOR 1HP 208 240 480V 60 3PH 1 204725 MOTOR 3 4HP 208 240 480V 60 3PH 1 180287 MOTOR 3 4HP 575V 60 3PH 1 112678 MOTOR 3 4HP...

Page 58: ...Option Water Extractor Pulper Rear View 3 27 9 1 2 8 24 15 4 18 11 12 23 22 10 20 13 26 17 6 19 25 21 25 1 5 3 2 4 2 1 2 2 1 16 15 2 2 16 2 4 2 4 4 3 24 12 14 13 28 Comes with Item No 15 See previous page for pump assembly 7 ...

Page 59: ... 1 1 2 X 1 1 2 X 1 NPT BRASS 1 12 111080 PLUG 1 1 2 NPT SQ HD BRASS 2 13 204731 STUB END PULPER 2 14 202291 HOSE 1 5 8 ID X 4 LG 2 15 104751 BALL VALVE 1 1 2 NPT BRONZE 2 16 100740 BOLT HEX HD 5 16 18 X 1 SST 12 17 315147 FLANGE TEE WELDMENT RECIRC PUMP 1 18 106990 GASKET PUMP DISCHARGE 1 19 113331 ROD THREADED 5 16 18 X 19 1 2 SST 1 20 326050 BRACKET DRAIN HANDLE SUPT 1 21 326065 EXTENSION BALL V...

Page 60: ...52 Flushing Assembly Pulper Water Extractor 13 9 7 4 1 2 8 10 10 6 14 3 6 5 7 17 3 20 11 6 5 19 10 16 14 10 18 10 12 10 21 Water Supply or ...

Page 61: ...1 102514 TEE 1 2 NPT BRASS 1 12 110551 BACKFLOW PREVENTER 1 2 NPT BRONZE 1 13 101261 ELBOW STREET 1 4 NPT X 90º BRASS 1 14 110676 VALVE SOLENOID 1 2 NPT W DIN PLUG 2 109902 REPAIR KIT 1 2 SOLENOID VALVE 1 110549 COIL SOLENOID VALVE 120VAC 1 15 100947 NIPPLE 1 4 NPT X CLOSE BRASS 1 16 100675 VALVE SOLENOID 1 4 NPT W DIN PLUG 2 112152 REPAIR KIT 1 4 SOLENOID VALVE 1 110549 COIL SOLENOID VALVE 120VAC...

Page 62: ...54 Deodorizer Pump Assembly Pulper Water Extractor 3 4 5 7 15 14 6 10 9 12 11 1 8 17 2 16 13 19 18 ...

Page 63: ...VER DEODORIZER BOX 1 9 111511 PUMP ASSY DEODORIZER 1 10 111510 SCREW SHOULDER ROUND HD 10 24 X 1 2 SST 2 11 111513 COLLAR DISPENSING PUMP HOSE 2 12 111512 TUBE ASSY DEODORIZER PUMP 1 13 108411 CLAMP HOSE SNP 2 2 14 110856 LOCKNUT 1 4 PLASTIC 1 15 110750 GASKET 1 4 PLASTIC 1 16 107065 ADAPTER 1 4 OD X 1 4 MPT PLASTIC 2 17 0502667 TUBING 1 4 id X 3 8 OD WHITE A R 18 108412 CLAMP HOSE SNP 6 1 19 1079...

Page 64: ...56 Feed Trough Gaskets Pulper 1 3 4 4 5 2 Feed trough supplied by others ...

Page 65: ... Gaskets 1 111873 GASKET PULPER 9 TROUGH 1 2 113324 GASKET PULPER 12 TROUGH 1 3 111478 BOLT HEX HD 10 32 X 1 2 SST 9 4 107033 WASHER FLAT 9 5 107966 GRIPNUT HEX HD 10 32 SST W NYLON INSERT 9 Item Part Description Qty No No ...

Page 66: ...inet Pulper Water Extractor 23 55 34 44 59 32 42 39 33 4 54 20 43 60 51 53 45 46 49 40 52 19 18 17 10 11 12 28 9 5 6 29 25 56 57 58 47 48 27 13 37 15 14 36 38 26 30 31 53 16 24 1 3 7 8 35 50 21 41 22 2 Comes with Item No 30 ...

Page 67: ...TRICAL 2 24 108498 LABEL MAX FUSE AMP 1 25 108615 LABEL MACH ELECTRICAL CONNECTION 1 26 STEP DOWN TRANSFORMER 250VA 1 27 CONTACTOR MOTOR 3 POLE 120VAC COIL Pulper Drive 1 28 110346 LABEL 5CR 1 29 110348 LABEL 24V XFRM 1 30 110541 SHAFT CIRCUIT BREAKER 1 31 CIRCUIT BREAKER 1 32 110612 NAMEPLATE CIRCUIT BREAKER 1 33 110613 NAMEPLATE FLUSHING VALVE 1 34 110628 NAMEPLATE POWER ON 1 35 111036 SOCKET RE...

Page 68: ... ATDR 5 AMP 2 51 112351 TIMER OMRON 1 52 112352 SOCKET OMRON TIMER 1 53 113769 RAIL DIN A R 54 114194 SWITCH SELECTOR 1 55 114195 CONTACT BLOCK N O 2 POLE use with 114194 1 56 312583 PANEL INNER 1 57 313114 CONTROL CABINET WELDMENT 1 58 107860 CLIPS DOOR HOLD DOWN 4 59 107431 GASKET DOOR 3 8 X 3 4 X 12 A R 60 317008 BRACKET DEODORIZER SPEED CONTROL BD 1 Item Part Description Qty No No ATTENTION Re...

Page 69: ...61 Electrical Schematic Electrical Schematic Remote Control Cabinet Component Selection Chart ...

Page 70: ...62 Blank Page This Page Intentionally Left Blank ...

Page 71: ...V 60 3 575 60 3 380 50 3 415 50 3 Motor HP PULPER DRIVE 5 HP 109582 109582 109582 109582 109582 7 5 HP 109582 109582 109582 109582 109582 WATER PRESS 2 HP 108122 108122 108122 108122 108122 3 HP 108122 108122 108122 108122 108122 RECIRC PUMP 3 4 HP 108122 108122 108122 108122 108122 1 HP 108122 108122 108122 108122 108122 Bus System Item 49 Voltage VAC 208 240V 60 3 480V 60 3 575 60 3 380 50 3 415...

Page 72: ...P IF USED RECIRCULATION FU1 T1 2 120V 1 LINE V FU2 2 5CR 2CR R 4CR 2SOL 1SOL 3CR 5CR 1CR 1M 2M 3M 4CR 1MOL 2MOL 3MOL 3SOL OFF DELAY CLUTCH 8 1 7 M 6 5 4 2 TR 120V 24V T2 2CR AS 2 3 OFF ON x A B x STOP STOP 2M 4CR 1CR 1 2 3CR DSS DSS 10 11 11 PULPER B 701012 Rev J 1SOL PULPER FILL FLUSHING VALVE 120V CONTROL TRANSFORMER 24V CONTROL TRANSFORMER DELAY STOP TIMER T2 TR T1 DOOR SAFETY SWITCH FUSE FUSE ...

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Champion P5-24, Installation/Operation Manual With Service Replacement Parts

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