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E series Upright Conveyor Dishwashers

Revisions to this manual ____________________________________________________________ i

Limited Warranty _______________________________________________________________ iv

Operating Instructions ___________________________________

1

Construction
How to Operate your Dishwasher: Step by Step
Cleaning and Maintenance
Troubleshooting

Installation _____________________________________________

21

The plumbing and electrical connection diagram, (P&E).
Unpack and Place
Order of Assembly
Section Assembly
Water Connection
Drain Connection
Electrical Connection
Ventilation
Initial Start-up

Service Replacement Parts _______________________________

47

Basic Service ____________________________________________

190

Electrical
Mechanical

Electrical Schematics ______________________________________

_____________ Table of Contents

Table of Contents

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Summary of Contents for EUCC Series

Page 1: ...rts 2674 N Service Road Jordan Station Ontario Canada L0R 1S0 905 562 4195 Fax 905 562 4618 Toll free 800 263 5798 P O Box 4149 Winston Salem NC 27115 336 661 1556 Fax 336 661 1660 Toll free 800 858 4477 Issue Date 5 09 07 Manual P N 114254 rev A For machines beginning with S N J2089 and above EUCCW 8 EUCC 8 Dishwasher serial no www championindustries com Beginning with Serial No J2089 and above E...

Page 2: ...______________________________ Tel ______________________ ATTENTION The dishwasher model no serial no voltage Hz and phase are needed to identify your machine and to answer questions Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562 4618...

Page 3: ...DL PG UIF 1045 1 8 33 5 3 CFMPX UIFO DVU BMPOH UIF EBTIFE MJOFT BOE NBJM JNNFEJBUFMZ UP NBLF TVSF ZPVS EJTIXBTIFS XBSSBOUZ JT BDUJWJBUFE 0 1045 44 3 5 6 5 45 5 4 64 44 3 1 345 44 1 3 5 0 8 450 4 1045 8 1 3 44 0 3 10 09 8 450 4 ...

Page 4: ...3 453 5 0 3 0 4 3 BUF PG OTUBMMBUJPO 0XOFS T PDBUJPO PNQBOZ EESFTT EESFTT 5FMFQIPOF POUBDU BNF 1VSDIBTFE GSPN FBMFS 5FMFQIPOF POUBDU BNF PUF JO 64 UIJT DBSE NVTU CF SFUVSOFE UP WBMJEBUF XBSSBOUZ 1035 5 1035 5 ...

Page 5: ...i Revision Revised Serial Number Revision Date Pages Effectivity Description 3 16 07 All J2089 Released first edition 7 06245 3 22 07 All J2089 Rev parts list format 7 03226 Revisions to this manual ...

Page 6: ...veyor dishwasher with built in EUCC steam booster in 40 F 22 C rise or an optional 70 F 39 C rise booster The installation and initial start up of your dishwasher must be performed by qualified electricians plumbers and authorized service technicians trained in commercial dishwashers Champion provides authorized factory trained service agents to supervise the assembly and initial start up of your ...

Page 7: ...g and Maintenance Troubleshooting Installation _____________________________________________ 21 The plumbing and electrical connection diagram P E Unpack and Place Order of Assembly Section Assembly Water Connection Drain Connection Electrical Connection Ventilation Initial Start up Service Replacement Parts _______________________________ 47 Basic Service _________________________________________...

Page 8: ... of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ope...

Page 9: ...or immediately if you have questions about the dishwasher 5 Contact your local authorized Champion service agency for technical support 6 Our National Service Department provides 24 hour support 365 days a year with a Toll free number in the United States USA National Service M F 8 AM 5PM EST Toll free 1 800 858 44772 In the USA a factory technician will return your call after hours and during hol...

Page 10: ...sh dry Dishwasher Views What if you stood in your front yard while a friend stood in your back yard in order to plan a project You tell him to move to the right but he keeps moving to the left We know what is wrong You and he have a different reference point in relation to the house This mix up illustrates why when engineers service technicians and installers refer to a dishwasher they make sure t...

Page 11: ...ign is similar 2 Study the diagrams and see if you can match features on your dishwasher Conveyor Travel Direction The conveyor direction of travel is referenced from the load section to the unload section If the load section is on your right then direction of travel for the dishwasher is Right to Left R L Conversely if the load section is on the left then the dishwasher is called a Left to Right ...

Page 12: ...ions 3 Check the interior of the dishwasher for foreign objects and remove 4 Turn on the water supply to the dishwasher 5 Turn on the main power switch at the building service disconnect switch Operating Instructions ________ Operation Step by Step Follow the illustrations and comments for the remainder of the Operating Instructions to learn the proper way to operate your dishwasher Operation Step...

Page 13: ...p Operation Step by Step 1 Close all drains 2 Make sure floats overflows drain screens and pump screens are clean and in place 3 Always slide the pump screens up and lift out 4 Check the bottom to make absolutely sure they are clean Replace in reverse order ...

Page 14: ...ne 2 To install the curtains Locate the curtain hooks in each section 3 Place the curtain rod in the rear hook then lift the opposite end of the curtain rod and place it in the front hook 4 Place the 19 long curtains at each end of the dishwasher 5 Place the 14 center curtains in each section 6 Place the 10 final rinse curtain between the final rinse and auxiliary rinse pipes ...

Page 15: ...sure they are in place and in good condition 8 Install the upper wash arm assemblies 9 Install the lower wash arm assemblies 10 Make sure all wash arm assemblies are locked in place 11 The auxiliary rinse section is equipped with an upper and lower rinse arm Refer to the illustrations on the next page for a more detailed view of the spray arms ...

Page 16: ...tions ________ Operation Step by Step LOCK RELEASE LOCKING SLOT LOCKING SLOT LOCK RELEASES TO REMOVE UPPER SPRAY ARM TAB PREVENTS SPRAY ARM FROM DROPPING TAB PREVENTS SPRAY ARM FROM DROPPING LOCKING SLOT LOCKING SLOT TO INSTALL UPPER SPRAY ARM ...

Page 17: ... rinse section 13 Make sure the upper and lower auxiliary rinse spray pipe gaskets are in place 14 Position the spray pipe so the rinse nozzle points toward 10 o clock 15 Push the rinse pipe forward 16 Turn the auxiliary rinse pipe 1 4 turn clockwise to lock it in place Note The final rinse pipes are permanently installed and do not require assembly ...

Page 18: ...____ Operation Step by Step Operation Step by Step 17 Install the scrap screens 18 Install the scrap baskets if applicable 19 Make sure the screens are fully seated to the rear of the dishwasher and interlocked into the scrap basket ...

Page 19: ...11 20 Close all doors _________ Operating Instructions Operation Step by Step Operation Step by Step ...

Page 20: ... The tank heat comes on as soon as the tanks are full 27 Wait for 15 20 minutes to allow the wash and rinse tanks to reach operating temperature The prewash tank is not heated so its temperature may be lower than the wash tank This is okay The final rinse temperature is checked when the dishwasher conveyor belt and wash pumps are running during normal operation R L shown ...

Page 21: ...TTON to stop the conveyor belt The wash pumps stop Tank heaters continue to operate 30 Push the GREEN START BUTTON to re start the conveyor belt NOTE Pushing the green start button 1 Starts the conveyor belt _________ Operating Instructions Operation Step by Step Operation Step by Step ...

Page 22: ...es on the conveyor belt to start and stop the dishwasher as needed The person unloading the wares also has the ability to start and stop the dishwasher using the optional unload start stop station if it is installed 32 Push the GREEN START BUTTON to start the conveyor belt 33 Push the RED STOP BUTTON to stop the conveyor belt Operating Instructions ________ Operation Step by Step Operation Step by...

Page 23: ...or belt It also turns the blower dryer heat off if equipped The wash pumps continue to operate when the shut off moves backward to stop the conveyor belt 37 The unload person may now remove the wares from their end of the dishwasher 38 The conveyor belt begins moving again when the person moves the shut off shelf back to its original position Shut off shelf in the RUN position Shut off shelf in th...

Page 24: ...Check drains for flow restrictions 4 Check the dishwasher for leaks 5 Operate the dishwasher as explained in this manual Monthly Maintenance 1 Inspect pump hoses door linkage springs and exterior of dishwasher for wear 2 Inspect the wash arm bearings and O rings 3 Check the condition of scrap screens and dishracks for damage 4 Check the toggle switches and indicator lights for damage 5 Check the w...

Page 25: ...17 ______________ Troubleshooting Operation Step by Step ...

Page 26: ...adjusted 9 Are the high limit temperature thermostats reset 10 Are the doors fully closed 11 Are the conveyor shut off and drive assemblies in operating condition 12 Are the chemical supplies adequately filled If a problem still exists after verifying the checklist refer to the following CONDITION CAUSE SOLUTION Conveyor will not run Door not closed Make sure doors are fully closed Door safety swi...

Page 27: ... for 70 F rise booster 180 F minimum without booster Defective thermometer Check or replace Defective thermostat Readjust setting or replace Defective electric heater element Check or replace Low steam pressure or volume Check steam supply pressure Defective steam trap Check or replace Defective solenoid valve Check or replace Prewash tank temperature Incoming cold water temperature Lower incoming...

Page 28: ...pplied not strong enough Contact the chemical supplier Wash water temperature too low See Condition Wash Rinse tank water temperature too low Spray pipes clogged Clean Improperly scrapped dishes Check scrapping procedures Ware improperly loaded on conveyor Stagger ware on belt Maintenance not performed as required See Maintenance Schedule Electric elements steam coils have Clean and delime lime bu...

Page 29: ...critical data for the proper construction and utility connections for the dishwasher 2 The P E was reviewed and approved by all authorized persons prior to shipment 3 The sample diagram below illustrates the format and presentation of the data necessary to connect the dishwasher 4 Study the diagram below Contact the factory immediately if you do not have a copy of your installation s P E ...

Page 30: ...f you stood in your front yard while a friend stood in your back yard in order to plan a project You tell him to move to the right but he keeps moving to the left We know what is wrong You and he have a different reference point in relation to the house This mix up illustrates why when engineers service technicians and installers refer to a dishwasher they make sure they view the dishwasher using ...

Page 31: ...tures on your dishwasher Direction of Conveyor The conveyor direction of travel is referenced from the load section to the unload section If the load section is on your right then direction of travel for the dishwasher is Right to Left R L Conversely if the load section is on the left then the dishwasher is called a Left to Right L R dishwasher ________ Installation Instructions All Models Install...

Page 32: ...ing materials and pallets then contact a supervisor the equipment dealer and the factory to report the damage 3 Fasteners curtains panels and other pieces are packing in cardboard boxes and secured to the wash rinse section of the machine Inventory these parts and report shortages to a supervisor then store the parts in a secure location 4 Inspect the route that sections must travel if the shipmen...

Page 33: ...ugh narrow openings if necessary 6 Compare the location of the site utilities with the Plumbing and Electrical Connection Diagram P E IMPORTANT Check the utilities early Incorrect voltage hot water supply or steam piping may delay the completion of the installation CAUTION Use extreme care when lifting a section off its pallet to prevent damage to the dishwasher ...

Page 34: ...bility Flooring must support the weight of the dishwasher without bowing when weight is applied Tiled floors may fracture if loads are dropped on or drug across its surface 9 Move the palleted sections near their permanent locations Remove protective coverings shipping straps brackets and palletized accessories 10 Inspect the underside of each section below the base and note the position of piping...

Page 35: ...o left R L configuration which indicates that soiled wares enter on the right and exit on the left A left to right L R dishwasher is the reverse of a R L dishwasher 16 The E or Eco rinse section is an option and may not be a part of your installation The dashed lines between the C and E sections indicate that the E section usually ships as part of C section 17 The C section ships as a single assy ...

Page 36: ... not adjust the C section too high 25 Apply a 1 4 bead of FOOD GRADE sealant to the foam gaskets on each section 26 Move the next section close to the C Adjust the feet of this section to align the 20 bolt holes around the hood 27 Slide the connecting hoses and clamps on drain pipes and cross flow pipes Do not tighten at this time 28 Level each section side to side and front to back making sure th...

Page 37: ... together with twenty 20 5 16 18 X 3 4 bolts lockwashers and nuts included in the hardware kit 32 Tighten the hood bolts in a cross pattern to pull the sections together 33 Silicon sealant should squeeze out of the section joints 33 Bolt the section bases together using three 3 1 2 13 X 1 bolts lockwashers and nuts from the hardware kit ________ Installation Instructions Section Assembly Step by S...

Page 38: ...rrows show the proper installation of the section u clip All section joints must be capped by a u clip 36 Refer to the illustration on the next page 37 Apply a 1 2 bead of Foodgrade sealant in the bottom of the clip 38 Invert the clip and slide it over the section joint 39 Bolt the clip securely in place Assembling the Conveyor Belt 1 The conveyor belt may be rolled up in the dishwasher In either ...

Page 39: ...31 ________ Installation Instructions Section Assembly Step by Step Section Assembly Step by Step ...

Page 40: ...stall a cotter pin on each end of the rod to secure the assembly Refer to an assembled rod section on the belt for parts arrangement 5 Continue this procedure until the conveyor belt is a complete loop 6 The take up assemblies are located on either side of the load end conveyor shaft 7 Adjust the conveyor belt tension at the load end Loosen the adjusting bolt locknuts then turn the adjusting bolts...

Page 41: ...as shown Tighten the clutch retaining nut 19 Proper clutch adjustment is correct if a 185lbs person can stall the belt when they pull against a moving belt 20 The installation is close to completion ________ Installation Instructions Section Assembly Step by Step Section Assemby Step by Step 1 100485 1 HUB TORQUE LIMITER 350A 1 2 100485 2 FRICTION DISC 350A CLUTCH 2 3 100485 3 PRESSURE PLATE 350A ...

Page 42: ... 22 Section joints must be capped by section u clips and silicon must be trimmed around the hood joints 23 Steam supply and condensate unions must be tight 24 Drain piping must be checked 25 Cross flow hoses must be inspected and clamps tightened 26 Flushing nozzle piping on the load end must be inspected 20 The installation is close to completion 27 Check and tighten the fill piping compression f...

Page 43: ...he front of the dishwasher 30 Panels must be rechecked for missing parts and the location numbers checked with the numbers located on the dishwasher 31 Tanks must be checked for debris and metal tailings must be vacuumed out of the machine 32 Curtains must be installed Install the curtains Long curtains hang in hooks on each end of the machine Short curtains hang in hooks on the inside of the mach...

Page 44: ... forklift is not available then four 4 men are needed to lift and install the unit manually 4 Bolt the blower dryer in place using the 5 16 18 X 3 4 bolts flat washers and lock washers from the hardware kit 5 Fasten the vent cowl on the discharge end of the blower dryer using the 1 4 20 plain nuts flat washers and lock washers from the hardware kit 6 Connect the flex tite conduit to the junction b...

Page 45: ...lied wire nut connectors D included in the hardware kit 5 Connect 2 and any white wires together All of these wires are neutral returns Connect the dishwasher internal electric wiring ATTENTION Factory Authorized Installation Supervisor Proper internal wiring connections are extremely important Miswired or loose connections can be difficult to troubleshoot and repair As the Installation Supervisor...

Page 46: ...e joint 4 Wait 45 seconds for the sealant to firm slightly Then wipe the joint with a damp cloth Do not wait longer than 1 minute for the sealant to firm The sealant will not wipe correctly 5 If the sealant dries longer than 1 minute DO NOT try to wipe the joint Allow the sealant 30 minutes to dry then cut the sealant out of the joint and begin again 6 Wait 10 seconds after wiping the joint then r...

Page 47: ...emove dust oil film and other contaminants 11 Note that the joint is filled presenting an even transition between sections 12 The sealant is applied past the top radius of the joint presenting a uniform fill 13 Study the lower sealed joint This joint did not have enough sealant applied and therefore presents a crevasse where soils may be trapped 14 Practice this procedure on a hidden joint if you ...

Page 48: ... Note A qualified electrician must compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE located inside the control cabinet before connecting to the incoming service at a fused disconnect switch The Main incoming power to the dishwasher is made at the top of machine in the control cabinet The electrician must connect the p...

Page 49: ...TION AND SIZE OF ALL UTILITIES BUILDING VENTILATION CONNECTIONS ARE MADE AT THE TOP OF THE A AND D SECTIONS BUILDING VENTS MUST ALIGN WITH THE DISHWASHER CENTER LINE AND MATCH THE SIZE OF THE DISHWASHER VENT DUCTS IMPORTANT Main utility supply connections must be performed by licenced tradesmen who abide by local building health and sanitation codes or national codes in the absence of local codes ...

Page 50: ...cal Dispensers Supply Connections Chemical dispensing systems are supplied by others A connection point for detergent and rinse aid signals is provided in the in the top mounted control cabinet SIGNAL ONLY VENT FAN COMMON COMMON 120V DETERGENT 120V RINSE AID 120V ...

Page 51: ...eeps the wash rinse and final rinse water in the proper tank Check the baffles make sure that they are installed and positioned correctly Close the tank drain valves along the lower front of the machine Open the water supply valves Check for leaks and take corrective action as required Open the steam supply valves if applicable Check for leaks and take corrective action if required Turn the main p...

Page 52: ...side of the main electrical connection terminal block located inside the control cabinet Adjust the conveyor belt drive clutch The clutch is located on the large conveyor drive sprocket on the side of the unload section To adjust Tighten the clutch nut on the center of the drive sprocket until the conveyor begins to move Have a person of average build about 185 lbs hold the belt with both hands an...

Page 53: ...ng Flip the power switch on the control cabinet to OFF The red power light will go out Open all the drain valves and check that the house drains can handle the flow Remove any protective film from the stainless steel and install the side panels and chain guard Check the curtains for correct placement in the machine Be sure the short flaps of the Long Curtains face the load end of the machine Check...

Page 54: ...46 This Page Intentionally Left Blank Blank Page ...

Page 55: ...47 Service Replacement Parts ...

Page 56: ...T PUMP 1 10 110247 HEX PLAIN JAM NUT 7 16 14 SST 1 11 110248 WASHER FLAT 440x 750x 043 SST 1 12 110270 WASHER LOCK CSK EXTERNAL TOOTH 10 3 13 110424 MOTOR 3HP 3PH JET PUMP 1 14 110734 STUD 3 8 16 X 1 3 8 LG SST PUMP 4 15 111111 SEAL ASSY CI PUMP 1 16 111941 GASKET PUMP VOLUTE 0085 THICK 1 17 111942 GASKET PUMP VOLUTE 015 THICK 1 18 111943 GASKET PUMP VOLUTE 032 THICK 1 19 112338 GASKET PUMP SUCTIO...

Page 57: ...49 Service Replacement Parts Disassembled Pump 405923 ...

Page 58: ...HER FLAT 5 16 x 3 4 x 06 SST 16 5 104203 CLAMP HOSE M52 71 95 SST GEAR TYPE 2 6 104640 GASKET PUMP SUCTION RACK CC UC 1 7 106013 WASHER LOCK 5 16 SPLIT SST 10 8 110372 HOSE PUMP SUCTION UC 1 9 313300 FLANGE WELD PUMP SUCTION UC 1 10 319742 HOOD WELDMENT PUMP SUCTION UC 1 11 319743 PLATE PUMP SUCTION HOOD 1 12 320918 SUPPORT PUMP MOTOR C3 NUCCW 1 13 405923 PUMP ASSY 3HP MV 3PH UC 1 ...

Page 59: ...51 1 2 3 4 6 7 8 9 10 11 12 13 1 3 4 4 4 7 5 Service Replacement Parts Pump Installation 3HP C3 C4 452958 ...

Page 60: ... TYPE 2 6 104640 GASKET PUMP SUCTION RACK CC UC 1 7 106013 WASHER LOCK 5 16 SPLIT SST 12 8 109926 FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS 1 9 110372 HOSE PUMP SUCTION UC 1 10 205192 TUBE 1 2 COPPER X 3 00 LG 1 11 313300 FLANGE WELD PUMP SUCTION UC 1 12 319742 HOOD WELDMENT PUMP SUCTION UC 1 13 319743 PLATE PUMP SUCTION HOOD 1 14 322150 SUPPORT PUMP MOTOR B2 NUCCW 1 15 329618 BRACKET PUMP SU...

Page 61: ...53 1 3 4 6 7 9 11 12 13 14 15 16 1 1 3 3 4 4 4 4 7 7 8 10 USED ON MACHINES WITH LOAD FLUSHING SYSTEM 5 5 Service Replacement Parts Right Left Pump Installation 1HP B 30 Prewash 452959 ...

Page 62: ...ST GEAR TYPE 2 6 104640 GASKET PUMP SUCTION RACK CC UC 1 7 106013 WASHER LOCK 5 16 SPLIT SST 12 8 109926 FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS 1 9 110372 HOSE PUMP SUCTION UC 1 10 205192 TUBE 1 2 COPPER X 3 00 LG 1 11 313300 FLANGE WELD PUMP SUCTION UC 1 12 319742 HOOD WELDMENT PUMP SUCTION UC 1 13 319743 PLATE PUMP SUCTION HOOD 1 14 322150 SUPPORT PUMP MOTOR B2 NUCCW 1 15 329618 BRACKET ...

Page 63: ...55 1 2 3 4 6 7 9 11 12 13 14 15 16 1 1 3 4 4 4 5 7 7 8 10 USED ON MACHINES WITH LOAD FLUSHING SYSTEM 5 Service Replacement Parts Left Right Pump Installation 1HP B 30 Prewash 452960 ...

Page 64: ...ST GEAR TYPE 2 6 104640 GASKET PUMP SUCTION RACK CC UC 1 7 106013 WASHER LOCK 5 16 SPLIT SST 12 8 109926 FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS 1 9 110372 HOSE PUMP SUCTION UC 1 10 205192 TUBE 1 2 COPPER X 3 00 LG 1 11 313300 FLANGE WELD PUMP SUCTION UC 1 12 319742 HOOD WELDMENT PUMP SUCTION UC 1 13 319743 PLATE PUMP SUCTION HOOD 1 14 322150 SUPPORT PUMP MOTOR B2 NUCCW 1 15 329618 BRACKET ...

Page 65: ...57 1 2 3 4 6 7 9 11 12 13 14 15 16 1 1 3 4 4 4 4 7 7 8 10 USED ON MACHINES WITH LOAD FLUSHING SYSTEM 5 5 Service Replacement Parts Left Right Pump Installation 3HP B 30 Prewash 452962 ...

Page 66: ... GEAR TYPE 2 6 104640 GASKET PUMP SUCTION RACK CC UC 1 7 106013 WASHER LOCK 5 16 SPLIT SST 12 8 109926 FITTING COMPRESSION 5 8OD X 1 2 MNPT ELL BRASS 1 9 110372 HOSE PUMP SUCTION UC 1 10 205192 TUBE 1 2 COPPER X 3 00 LG 1 11 313300 FLANGE WELD PUMP SUCTION UC 1 12 319742 HOOD WELDMENT PUMP SUCTION UC 1 13 319743 PLATE PUMP SUCTION HOOD 1 14 322150 SUPPORT PUMP MOTOR B2 NUCCW 1 15 329618 BRACKET PU...

Page 67: ...59 1 3 4 6 7 9 11 12 13 14 15 16 1 1 3 3 4 4 4 4 7 7 8 10 USED ON MACHINES WITH LOAD FLUSHING SYSTEM 5 5 Service Replacement Parts Right Left Pump Installation 3HP B 30 Prewash 452961 ...

Page 68: ...4 NPT SST 1 8 105993 CLAMP HOSE M20 19 44 SST GEAR TYPE 4 9 106013 WASHER LOCK 5 16 SPLIT SST 8 10 108345 GASKET HEATER STANDPIPE 1 11 114020 HOSE 1 1 8 ID x 2 3 4 x 3 16 WALL 1 12 114199 PUMP ASSY ECO RINSE 1 13 206643 HOSE 1 250 ID X 2 500 LG EPDM 1 14 322832 HOOD WELDMENT PUMP SUCTION E2 1 15 329791 BASE DECK WELD PUMP E2 1 0509303 KIT PUMP BODY KIT SEAL AND GASKET IMPELLER 1 0510222 1 180413 1...

Page 69: ...61 R L SHOWN 1 2 3 4 5 6 7 9 10 11 8 8 12 13 14 15 16 17 18 6 9 Service Replacement Parts Right Left Pump Installation Auxiliary Rinse 452991 ...

Page 70: ... 0275 1 11 112240 PLUG DEBOSSED SPRAYPIPE 9 12 113911 LOCKNUT 2 1 2 NPSL SST 2 13 113984 HOSE DISCHARGE MOLDED E 1 14 114096 O RING 2 225x 210 DIA 2 15 202241 HOSE 1 875 ID X 4 000 LG EPDM 1 16 206552 ROD LATCH PIVOT 5 HOLE MANIFOLD 1 17 329659 MANIFOLD WELDMENT 5 HOLE UPPER 1 18 329662 MANIFOLD WELDMENT 4 HOLE LOWER 1 19 329669 TRACK WELDMENT LH LOWER MANIFOLD 1 20 329670 TRACK WELDMENT RH LOWER ...

Page 71: ...K MANIFOLD TRACK SUPPORTS WELDED IN HOOD SUPPORT ANGLES WELDED IN HOOD 1 2 4 5 6 7 8 10 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 12 14 1 3 3 5 6 11 11 5 9 Wash System Installation C8 Wash Rinse Service Replacement Parts 452954 ...

Page 72: ... 2 1 2 NPSL SST 2 13 113912 RETAINING RING INTERNAL 2 BORE 2 14 113984 HOSE DISCHARGE MOLDED E 1 15 114096 O RING 2 225x 210 DIA 2 16 202241 HOSE 1 875 ID X 4 000 LG EPDM 1 17 206553 ROD LATCH PIVOT 3 HOLE MANIFOLD 1 18 329669 TRACK WELDMENT LH LOWER MANIFOLD 1 19 329670 TRACK WELDMENT RH LOWER MANIFOLD 1 20 329672 TRACK WELDMENT LH UPPER MANIFOLD 1 21 329673 TRACK WELDMENT RH UPPER MANIFOLD 1 22 ...

Page 73: ...16 17 29 18 19 20 21 22 23 24 25 26 27 SUPPORT ANGLES WELDED IN HOOD MANIFOLD TRACK SUPPORTS WELDED IN HOOD FRONT LOWER CONVEYOR TRACK 1 5 6 12 13 15 5 3 11 9 Service Replacement Parts Right Left Wash System Installation 30 Prewash 452955 ...

Page 74: ...LOCKNUT 2 1 2 NPSL SST 2 13 113912 RETAINING RING INTERNAL 2 BORE 2 14 113984 HOSE DISCHARGE MOLDED E 1 15 114096 O RING 2 225x 210 DIA 2 16 202241 HOSE 1 875 ID X 4 000 LG EPDM 1 17 206553 ROD LATCH PIVOT 3 HOLE MANIFOLD 1 18 329669 TRACK WELDMENT LH LOWER MANIFOLD 1 19 329670 TRACK WELDMENT RH LOWER MANIFOLD 1 20 329672 TRACK WELDMENT LH UPPER MANIFOLD 1 21 329673 TRACK WELDMENT RH UPPER MANIFOL...

Page 75: ...7 29 18 19 20 21 22 23 24 25 26 27 28 SUPPORT ANGLES WELDED IN HOOD MANIFOLD TRACK SUPPORTS WELDED IN HOOD FRONT LOWER CONVEYOR TRACK 1 5 6 12 13 15 5 3 11 9 9 Service Replacement Parts Left Right Wash System Installation 1HP 30 Prewash 452956 ...

Page 76: ... LOCKNUT 2 1 2 NPSL SST 2 13 113912 RETAINING RING INTERNAL 2 BORE 1 14 113984 HOSE DISCHARGE MOLDED E 1 15 114096 O RING 2 225x 210 DIA 2 16 202241 HOSE 1 875 ID X 4 000 LG EPDM 1 17 206552 ROD LATCH PIVOT 5 HOLE MANIFOLD 1 18 329659 MANIFOLD WELDMENT 5 HOLE UPPER 1 19 329669 TRACK WELDMENT LH LOWER MANIFOLD 1 20 329670 TRACK WELDMENT RH LOWER MANIFOLD 1 21 329672 TRACK WELDMENT LH UPPER MANIFOLD...

Page 77: ...6 17 18 19 20 21 22 23 24 25 26 27 28 12 15 3 3 11 11 1 5 6 5 FRONT LOWER CONVEYOR TRACK MANIFOLD TRACK SUPPORTS WELDED IN HOOD SUPPORT ANGLES WELDED IN HOOD 9 9 Service Replacement Parts Wash System Installation C4 Single Tank 452957 ...

Page 78: ...TAINING RING INTERNAL 2 BORE 1 14 113984 HOSE DISCHARGE MOLDED E 1 15 114096 O RING 2 225x 210 DIA 2 16 202241 HOSE 1 875 ID X 4 000 LG EPDM 1 17 206552 ROD LATCH PIVOT 5 HOLE MANIFOLD 1 18 328861 MANIFOLD RESTRICTOR 1 5 ID 1 19 329659 MANIFOLD WELDMENT 5 HOLE UPPER 1 20 329669 TRACK WELDMENT LH LOWER MANIFOLD 1 21 329670 TRACK WELDMENT RH LOWER MANIFOLD 1 22 329672 TRACK WELDMENT LH UPPER MANIFOL...

Page 79: ...ANIFOLD TRACK SUPPORTS WELDED IN HOOD SUPPORT ANGLES WELDED IN HOOD 1 2 4 5 6 7 8 10 12 14 15 16 17 19 26 20 21 22 23 24 25 27 28 12 9 15 1 3 3 5 6 11 11 5 13 18 Service Replacement Parts Wash System Installation C6 Wash Rinse 452957 ...

Page 80: ...ING 1 1 4 NPTx3 4 NPT BRASS 1 10 102402 BUSHING REDUCING 1 2 NPTx1 4 NPT BI 1 11 102435 ELBOW 1 2 NPT x 90 DEG BRASS 1 12 102438 ELBOW STREET 1 2 NPT X 90 BRASS 2 13 102492 NIPPLE 1 2 NPT X 2 LG BRASS 1 14 102504 PLUG 1 2 NPT SQ HEAD BRASS 1 15 102514 TEE 1 2 NPT BRASS 1 16 102521 TEE 3 4 NPT BRASS 2 17 102525 TEE RED 3 4 x1 2 x3 4 NPT BRASS 1 18 102549 UNION 1 2 NPT BRASS 1 19 102567 NIPPLE 1 2 N...

Page 81: ...73 Service Replacement Parts Electric Tank Heat Installation C4 Wash w o scrap basket 453090 ...

Page 82: ...IPPLE 1 NPT X 3 1 2 LG B I 1 35 107004 TEE RED 1 1 2 x1 2 x1 1 2 MI 1 36 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 37 107657 TEE RED 2 X 1 1 2 X 1 1 2 NPT BI 1 38 109069 THERMOSTAT W CAPILLARY 1 39 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 1 40 109925 FITTING COMP 5 8 OD X 1 2 MPT BRASS 1 41 110005 VALVE 1 NPT STEAM ACSO 1 42 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 43 111380 STEAM TR...

Page 83: ...75 Blank Page This Page Intentionally Left Blank ...

Page 84: ...06486 WASHER LOCK 10 SPLIT SST 4 11 107033 WASHER FLAT 208X 438X 047 SST 4 12 107136 SCREW HEX HEAD 10 32 x 3 8 SST 4 13 109751 TANK HEATER RICA 10KW 208V 2 107844 TANK HEATER RICA 10KW 240V 2 107846 TANK HEATER RICA 10KW 480V 2 111120 TANK HEATER RICA 10KW 575V 2 14 107966 HEX GRIP NUT 10 32 SST W NYLON 4 15 107967 HEX GRIP NUT 1 4 20 SST W NYLON 2 16 108345 GASKET HEATER STANDPIPE 2 17 109069 TH...

Page 85: ...77 High limit thermostat Control thermostat Service Replacement Parts Electric Tank Heat Installation C4 Rinse w o scrap basket 453092 ...

Page 86: ...3 108345 GASKET HEATER STANDPIPE 3 14 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 15 109165 WELD STUD 10 32 X 3 4 LG SST 4 16 109682 THERMOSTAT COVER BOX 1 17 110561 THERMOSTAT HI LIMIT WITH CAPILLARY 1 18 110837 ELBOW 1 2 CONDUIT SEALTITE 1 19 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 2 20 314102 BOX DUAL THERMOSTAT 1 21 453122 HEATER BOX ASSY C4 BKT ELEC 1 107846 TANK HEATER RICA 10KW 480V 3PH 2 111...

Page 87: ...79 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 9 6 11 21 High limit thermostat Control thermostat 22 Service Replacement Parts Electric Tank Heat Installation C4 Wash w scrap basket 453123 ...

Page 88: ...HEAD 6 32 x 3 8 SST 3 11 107033 WASHER FLAT 208X 438X 047 SST 12 12 109751 TANK HEATER RICA 10KW 208V 2 107844 TANK HEATER RICA 10KW 240V 2 107846 TANK HEATER RICA 10KW 480V 2 111120 TANK HEATER RICA 10KW 575V 2 13 107966 HEX GRIP NUT 10 32 SST W NYLON 8 14 108345 GASKET HEATER STANDPIPE 2 15 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 16 109165 WELD STUD 10 32 X 3 4 LG SST 4 17 109682 THERMOSTAT C...

Page 89: ...81 Service Replacement Parts Electric Tank Heat Installation C4 Rinse w scrap basket 453176 ...

Page 90: ...1 107033 WASHER FLAT 208X 438X 047 SST 4 12 107136 SCREW HEX HEAD 10 32 x 3 8 SST 4 13 107966 HEX GRIP NUT 10 32 SST W NYLON 4 14 107967 HEX GRIP NUT 1 4 20 SST W NYLON 2 15 108345 GASKET HEATER STANDPIPE 1 16 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 17 110561 THERMOSTAT HI LIMIT WITH CAPILLARY 1 18 113804 HEATER 10 11 kW 208 240 1 113882 HEATER 10 11 kW 240V 1 113883 HEATER 10 11 kW 460 480 1 1...

Page 91: ...83 453094 ...

Page 92: ...IT SST 9 111236 HEATER 5KW 240V 3PH BOOSTER 3 414331 TANK BOOSTER 1 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111237 HEATER 5KW 480V 3PH BOOSTER 3 414331 TANK BOOSTER 1 40 F 22 Rise EUCCW 4 EUCC 4 EUCCW 6 EUCC 6 40 F 22 Rise EUCCW 4 EUCC 4 EUCCW 6 EUCC 6 40 F 22 Rise EUCCW 4 EUCC 4 EUCCW 6 EUCC 6 Electric Booster Element Configuration Service Replacement Parts NOTE The l...

Page 93: ...HER LOCK 1 4 SPLIT SST 9 114030 HEATER 6KW 240V 3PH BOOSTER 3 414331 TANK BOOSTER 1 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 114031 HEATER 5KW 480V 3PH BOOSTER 3 414331 TANK BOOSTER 1 40 F 22 Rise EUCCW 8 EUCC 8 40 F 22 Rise EUCCW 8 EUCC 8 40 F 22 Rise EUCCW 6 EUCC 8 NOTE The location of a booster heater element is critical for the proper repair of the booster VERIFY TH...

Page 94: ... 106482 WASHER LOCK 1 4 SPLIT SST 9 111233 HEATER 7 5KW_10KW 208 240V 3PH BOOSTER 2 111236 HEATER 5KW_10KW 240V 3PH BOOSTER 1 414331 TANK BOOSTER 1 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111232 HEATER 10KW 208V 3PH BOOSTER 2 111235 HEATER 5KW_6 5KW 208 240V 3PH BOOSTER 1 414331 TANK BOOSTER 1 70 F 39 Rise 70 F 39 Rise EUCCW 4 EUCC 4 EUCCW 6 EUCC 6 EUCCW 4 EUCC 4 EUCCW...

Page 95: ...0003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111233 HEATER 7 5KW_10KW 208 240V 3PH BOOSTER 2 111334 HEATER 9KW_12KW 208 240V 3PH BOOSTER 1 414331 TANK BOOSTER 1 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111232 HEATER 10KW 208V 3PH BOOSTER 2 112059 HEATER 12KW 208V 3PH BOOSTER 1 414331 TANK BOOSTER 1 70 F 39 Rise EUCCW 8 EUCC 8 70 F 39 Rise EUCCW 8 E...

Page 96: ... NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 114030 HEATER 6KW 240V 3PH BOOSTER 1 111236 HEATER 5KW 240V 3PH BOOSTER 2 414331 TANK BOOSTER 1 40 F 22 Rise EUCC 4 EUCC 3 BOOSTER ASSY ELEC R L 16kW 208V 3 3 4 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 107909 HEATER 6KW 8KW 208 240V 3PH BOOSTER 1 111235 HEATER 5KW 6 6KW 208 240V 3PH BOOSTER 2 414331 TANK BOOSTER 1 40 ...

Page 97: ...NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111305 HEATER 9KW 240V 3PH BOOSTER 2 111233 HEATER 7 5KW10KW 208V 240V 3PH BOOSTER 1 414331 TANK BOOSTER 1 70 F 39 Rise EUCC 4 EUCC 3 BOOSTER ASSY ELEC R L 28kW 208V 3 3 4 100003 HEX PLAIN NUT 1 4 20 SST 9 106482 WASHER LOCK 1 4 SPLIT SST 9 111334 HEATER 9KW 12KW 208 240V 3PH BOOSTER 2 111232 HEATER 10KW 208V 3PH BOOSTER 1 414331 TANK BOOSTER 1 7...

Page 98: ...NPT BRASS 1 13 102438 ELBOW STREET 1 2 NPT X 90 BRASS 1 14 102505 PLUG 3 4 NPT SQ HEAD BRASS 1 15 106013 WASHER LOCK 5 16 SPLIT SST 6 16 106026 WASHER FLAT 1 4x5 8x 06 SST 2 17 106482 WASHER LOCK 1 4 SPLIT SST 14 18 107967 HEX GRIP NUT 1 4 20 SST W NYLON 6 19 108576 BOOSTER HEATER COVER 1 20 109069 THERMOSTAT WITH CAPILLARY 1 21 109682 THERMOSTAT COVER BOX 1 22 109925 FITTING COMP 5 8 OD X 1 2 MPT...

Page 99: ...91 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 14 29 31 Service Replacement Parts Electric Booster Installation Left Right 453006Left Right ...

Page 100: ... 1 14 102505 PLUG 3 4 NPT SQ HEAD BRASS 1 15 106013 WASHER LOCK 5 16 SPLIT SST 6 16 106026 WASHER FLAT 1 4x5 8x 06 SST 2 17 106482 WASHER LOCK 1 4 SPLIT SS T 14 18 107967 HEX GRIP NU T 1 4 20 SST W NYLON 6 19 108576 BOOSTER HEATER COVE R 1 20 109069 THERMOSTAT WITH CAPILLARY 1 21 109682 THERMOSTAT COVER BOX 1 22 109925 FITTING COM P 5 8 OD X 1 2 MPT BRASS 1 23 109985 O RING BOOSTER HEATER 3 24 110...

Page 101: ... CLOSE 3 4NPT BRASS 1 102444 ELBOW STREET 3 4x90 BR CAST 1 102504 PLUG 1 2NPT BRASS SQ HEAD 1 102521 TEE 3 4NPT BRASS 1 107550 VALVE PRESS REDUCING 3 4 N250 1 109879 FITT COMP 7 8OD X 3 4MPT BRASS 1 110768 STRAINER LINE 3 4i BRASS 1 111437 VALVE 3 4 IN HW J E 1 109903 KIT REPAIR 3 4 111472 COIL 120VAC 31 601833 PIPING ASS Y ELECTRIC BOOSTER L R ...

Page 102: ...6580 PIPE FINAL RINSE UPPER LOWER 2 14 329800 MANIFOLD WELDMENT E2 FRESH 1 15 330551 2 BRACKET LOWER PIPE SUPPORT E2 1 16 330553 BRACKET FINAL RINSE UPPER PIPE 1 17 601822 PIPING SUB ASSY FINAL RINSE RL 1 100209 NIPPLE CLOSE 1 2NPT BRASS 2 100135 PRESSURE GAUGE 0 60 PSI 1 100500 VACUUM BREAKER 1 2NPT BRASS 1 108439 KIT REPAIR VACUUM BREAKER 100554 TEE 1 2NPT SST 100598 CROSS 1 2NPT BRASS 1 101261 ...

Page 103: ...95 3 9 11 13 14 17 4 6 1 5 7 8 8 11 15 16 10 1 7 8 R L SHOWN L R USES OPPOSITE HAND OF THIS BRACKET FI 9 13 Service Replacement Parts Electric Booster Installation Right Left 453006Right Left ...

Page 104: ...AL RINSE UPPER LOWER 2 15 329800 MANIFOLD WELDMENT E2 FRESH 1 16 330551 2 BRACKET LOWER PIPE SUPPORT E2 1 17 330553 BRACKET FINAL RINSE UPPER PIPE 1 18 601822 PIPING SUB ASSY FINAL RINSE RL 1 100209 NIPPLE CLOSE 1 2NPT BRASS 2 100135 PRESSURE GAUGE 0 60 PSI 1 100500 VACUUM BREAKER 1 2NPT BRASS 1 108439 KIT REPAIR VACUUM BREAKER 100554 TEE 1 2NPT SST 100598 CROSS 1 2NPT BRASS 1 101261 ELBOW STREET ...

Page 105: ...97 3 9 12 14 15 18 11 4 6 1 1 5 7 7 8 8 8 9 10 14 16 17 R L SHOWN L R USES OPPOSITE HAND OF THIS BRACKET R L SHOWN FOR L R ROTATE STREET ELBOW 180 FINAL RINSE THERMOMETER LOCATION ...

Page 106: ...8x 06 SST 3 6 106482 WASHER LOCK 1 4 SPLIT SST 5 7 106530 NOZZLE VEE JET 8020 SPRAY FAN 20 PSI 12 8 113716 WASH ARMS ORING 2 9 113795 PLUG E FINAL RINSE MANIFOLD 2 10 114290 O RING AS568A 311 SILICONE 9 16x15 16x3 16 2 11 114291 WASHER RUBBER 9 16x15 16x1 8 SILICONE 2 12 329799 MANIFOLD WELDMENT E2 RECIRC 1 13 329802 1 BRACKET LOWER PIPE SUPPORT E2 1 14 329803 RINSE PIPE WELDMENT E2 RECIRC 2 15 33...

Page 107: ...99 3 7 8 9 12 14 1 5 6 4 6 7 8 9 10 11 13 14 1 5 6 15 10 11 R L SHOWN FOR L R USE OPPOSITE HAND BRACKET Service Replacement Parts Final Rinse Installation EUCCW8 452989 ...

Page 108: ...100 Blank Page This Page Intentionally Left Blank ...

Page 109: ...101 Blank Page This Page Intentionally Left Blank ...

Page 110: ... X 1 3 4 LG SST 1 4 100709 LOCKNUT 1 2 NPT BRASS 1 5 102435 ELBOW 1 2 NPT x 90 DEG BRASS 1 6 102436 ELBOW 1 2 NPT X 90 SST 1 7 102438 ELBOW STREET 1 2 NPT X 90 BRASS 3 8 102485 NIPPLE 1 2 NPT X 1 1 2 LG BRASS 1 9 102582 NIPPLE 1 2 NPT X 7 1 2 LG BRASS 1 10 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 11 113352 VALVE 1 2 NPT SOLENOID 115V 1 108349 REPAIR KIT 109902 REPAIR KIT ...

Page 111: ...103 Service Replacement Parts Cold Water Fill Piping Sub assembly 601831 ...

Page 112: ...3 4 NPT BRASS 1 3 102444 ELBOW STREET 3 4 NPT X 90 BRASS 1 4 102504 PLUG 1 2 NPT SQ HEAD BRASS 1 5 102521 TEE 3 4 NPT BRASS 1 6 102525 TEE RED 3 4 x1 2 x3 4 NPT BRASS 1 7 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 8 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 1 9 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 10 111437 VALVE SOLENOID 3 4 NPT HW 1 ...

Page 113: ...105 R L DIRECTION SHOWN L R DIRECTION SHOWN 1 1 4 5 6 7 8 9 1 1 1 2 10 1 3 Service Replacement Parts Electric Booster Piping Assembly 601833 ...

Page 114: ...9 HEX HEAD 5 16 18 X 3 4 SST 2 5 102376 WASHER FLAT 5 16x3 4x 06 SST 4 6 104618 WASHER FLAT 3 8x7 8x 06 SST 4 7 106013 WASHER LOCK 5 16 SPLIT SST 2 8 106407 WASHER LOCK 3 8 SPLIT SST 6 9 112334 U BOLT 180 BOOSTER 1 10 330244 BASE DECK DEVP STEAM BOOSTER 1 11 330245 SUPORT STRAINER STEAM BOOSTER 1 12 601829 BOOSTER SUB ASSY STEAM 120 1 RL 1 See next page for 601829 parts breakdown ...

Page 115: ...107 Service Replacement Parts 120 1 Steam Booster Installation RL 452942 ...

Page 116: ... NPT BRASS 1 10 102402 BUSHING REDUCING 1 2 NPTx1 4 NPT BI 1 11 102435 ELBOW 1 2 NPT x 90 DEG BRASS 1 12 102438 ELBOW STREET 1 2 NPT X 90 BRASS 2 13 102492 NIPPLE 1 2 NPT X 2 LG BRASS 1 14 102504 PLUG 1 2 NPT SQ HEAD BRASS 1 15 102514 TEE 1 2 NPT BRASS 1 16 102521 TEE 3 4 NPT BRASS 2 17 102525 TEE RED 3 4 x1 2 x3 4 NPT BRASS 1 18 102549 UNION 1 2 NPT BRASS 1 19 102567 NIPPLE 1 2 NPT X 3 LG BRASS 1...

Page 117: ...109 Service Replacement Parts 120 1 Steam Booster Assembly RL 40 70 F 601829 ...

Page 118: ...35 107004 TEE RED 1 1 2 x1 2 x1 1 2 MI 1 36 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 37 107657 TEE RED 2 X 1 1 2 X 1 1 2 NPT BI 1 38 109069 THERMOSTAT W CAPILLARY 1 39 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 1 40 109925 FITTING COMP 5 8 OD X 1 2 MPT BRASS 1 41 110005 VALVE 1 NPT STEAM ACSO 1 42 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 43 111380 STEAM TRAP 1 2 NPT TDC 1 44 112349 BU...

Page 119: ...111 This Page Intentionally Left Blank Blank Page ...

Page 120: ...739 HEX HEAD 5 16 18 X 3 4 SST 2 5 102376 WASHER FLAT 5 16x3 4x 06 SST 4 6 104618 WASHER FLAT 3 8x7 8x 06 SST 4 7 106013 WASHER LOCK 5 16 SPLIT SST 2 8 106407 WASHER LOCK 3 8 SPLIT SST 6 9 112334 U BOLT 180 BOOSTER 1 10 330244 BASE DECK DEVP STEAM BOOSTER 1 11 330245 SUPORT STRAINER STEAM BOOSTER 1 12 601830 BOOSTER SUB ASSY STEAM 120 1 LR 1 See page after next for 601830 parts ...

Page 121: ...113 Service Replacement Parts 120 1 Steam Booster Installation LR 452943 ...

Page 122: ... NPT BRASS 1 10 102402 BUSHING REDUCING 1 2 NPTx1 4 NPT BI 1 11 102435 ELBOW 1 2 NPT x 90 DEG BRASS 1 12 102438 ELBOW STREET 1 2 NPT X 90 BRASS 2 13 102492 NIPPLE 1 2 NPT X 2 LG BRASS 1 14 102504 PLUG 1 2 NPT SQ HEAD BRASS 1 15 102514 TEE 1 2 NPT BRASS 1 16 102521 TEE 3 4 NPT BRASS 2 17 102525 TEE RED 3 4 x1 2 x3 4 NPT BRASS 1 18 102549 UNION 1 2 NPT BRASS 1 19 102567 NIPPLE 1 2 NPT X 3 LG BRASS 1...

Page 123: ...115 Service Replacement Parts 120 1 Steam Booster Assembly LR 40 70 F 601830 ...

Page 124: ...107004 TEE RED 1 1 2 x1 2 x1 1 2 MI 1 36 107550 VALVE PRESSURE REGULATING 3 4 NPT BRONZE 1 37 107657 TEE RED 2 X 1 1 2 X 1 1 2 NPT BI 1 38 109069 THERMOSTAT W CAPILLARY 1 39 109879 FITTING COMP 7 8 OD X 3 4 MPT BRASS 1 40 109925 FITTING COMP 5 8 OD X 1 2 MPT BRASS 1 41 110005 VALVE 1 NPT STEAM ACSO 1 42 110768 STRAINER LINE 3 4 NPT BRONZE FEMALE 1 43 111380 STEAM TRAP 1 2 NPT TDC 1 44 112349 BUSHI...

Page 125: ...117 Blank Page This Page Intentionally Left Blank ...

Page 126: ...UD 10 32 X 1 2 LG SST 4 9 100547 LOCKNUT 1 2 NPT SST 1 10 100740 HEX HEAD 5 16 18 X 1 SST 8 11 102376 WASHER FLAT 5 16x3 4x 06 SST 16 12 102554 UNION 3 4 NPT SST 2 13 105738 ELBOW REDUCING 3 4 NPT X 1 2 NPT X 90 M I 1 14 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 1 15 105778 UNION 1 2 NPT MALLEABLE IRON 2 16 105780 UNION 1 NPT MALLEABLE IRON 2 17 105782 NIPPLE 1 2 NPT X CLOSE B I 1 18 105783 N...

Page 127: ...119 Service Replacement Parts Steam Coil Heat Installation C4 Wash Rinse 15 30 PSI 453050 ...

Page 128: ...PPLE 1 2 NPT X 11 LG B I 1 31 109969 NIPPLE 1 NPT X 3 3 4 LG B I 2 32 110005 VALVE 1 NPT STEAM ACSO 1 33 111380 STEAM TRAP 1 2 NPT TDC 1 34 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 1 35 323430 BRACKET THERMOSTATS USN72 44CR 1 36 329768 COVER HEATER BOX C4 BKT 1 37 329769 HEATER BOX WELDMENT C4 B 1 38 330129 STEAM COIL WELDMENT C4 HP 1 39 330242 FLANGE WELDMENT STEAM C3 C4 HP 1 40 330243 FLANGE WELDM...

Page 129: ...121 This Page Intentionally Left Blank Blank Page ...

Page 130: ...8 8 100198 WELD STUD 10 32 X 1 2 LG SST 4 9 100547 LOCKNUT 1 2 NPT SST 1 10 100740 HEX HEAD 5 16 18 X 1 SST 8 11 102376 WASHER FLAT 5 16x3 4x 06 SST 16 12 102554 UNION 3 4 NPT SST 2 13 105738 ELBOW REDUCING 3 4 NPT X 1 2 NPT X 90 M I 1 14 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 1 15 105778 UNION 1 2 NPT MALLEABLE IRON 2 16 105780 UNION 1 NPT MALLEABLE IRON 2 17 105782 NIPPLE 1 2 NPT X CLOSE...

Page 131: ...123 Service Replacement Parts Steam Coil Heat Installation C3 Wash Rinse 15 30 PSI 453146 ...

Page 132: ...T X 11 LG B I 1 31 109969 NIPPLE 1 NPT X 3 3 4 LG B I 2 32 110005 110007 KIT REPAIR VALVE 1 NPT STEAM ACSO 1 33 111380 STEAM TRAP 1 2 NPT TDC 1 34 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 1 35 323430 BRACKET THERMOSTATS USN72 44CR 1 36 330217 HEATER BOX WELDMENT C3 B 1 37 330218 COVER HEATER BOX C3 BKT 1 38 330242 FLANGE WELDMENT STEAM C3 C4 HP 1 39 330243 FLANGE WELDMENT CONDENSATE C3 C4 HP 1 40 33...

Page 133: ...125 This Page Intentionally Left Blank Blank Page ...

Page 134: ...NPT SST 1 9 100740 HEX HEAD 5 16 18 X 1 SST 8 10 102376 WASHER FLAT 5 16x3 4x 06 SST 16 11 102506 PLUG 3 4 NPT SQ HEAD SST 2 12 102554 UNION 3 4 NPT SST 2 13 105738 ELBOW REDUCING 3 4 NPT X 1 2 NPT X 90 M I 1 14 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 1 15 105778 UNION 1 2 NPT MALLEABLE IRON 2 16 105780 UNION 1 NPT MALLEABLE IRON 2 17 105782 NIPPLE 1 2 NPT X CLOSE B I 1 18 105783 NIPPLE 1 2...

Page 135: ...2 4 5 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 10 Service Replacement Parts Steam Coil Heat Installation Auxiliary 15 30 PSI 453051 ...

Page 136: ...2 32 108345 GASKET HEATER STANDPIPE 2 33 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 34 110005 VALVE 1 NPT STEAM ACSO 1 35 111380 STEAM TRAP 1 2 NPT TDC 1 36 112508 NIPPLE 1 2 NPT X 2 3 4 LG B I 1 37 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 1 38 307404 FLANGE WELDMENT STEAM UCC CW 2 39 322811 HEATER BOX WELDMENT AUX B 1 40 322812 COVER HEATER BOX AUX BKT 1 41 323430 BRACKET THERMOSTATS USN72 44CR 1 4...

Page 137: ...129 Blank Page This Page Intentionally Left Blank ...

Page 138: ... 100740 HEX HEAD 5 16 18 X 1 SST 8 8 100854 CHECK VALVE 1 NPT BRONZE 1 9 102376 WASHER FLAT 5 16x3 4x 06 SST 16 10 102554 UNION 3 4 NPT SST 1 11 105739 ELBOW REDUCING 1 NPT X 3 4 NPT X 90 M I 1 12 105780 UNION 1 NPT MALLEABLE IRON 2 13 105847 NIPPLE 1 NPT X CLOSE B I 1 14 105853 NIPPLE 1 NPT X 3 LG B I 2 15 105863 NIPPLE 1 NPT X 6 1 2 LG B I 1 16 106013 WASHER LOCK 5 16 SPLIT SST 8 17 106026 WASHE...

Page 139: ...131 Service Replacement Parts Steam Injector Heat Installation C4 C8 15 30 PSI ...

Page 140: ...T STEAM ACSO 1 28 111371 NIPPLE TOE 1 NPT X 7 LG SST 2 29 112257 O RING 55 3 X 66 7 X 5 7 1 30 201041 WASHER SPACER 7 8x1 3 16x1 8 NP 1 31 201110 STEAM INJECTOR 2 32 321512 CLAMP STEAM INJECTOR BRACKET 1 33 323430 BRACKET THERMOSTATS USN72 44CR 1 34 329768 COVER HEATER BOX C4 BKT 1 35 329769 HEATER BOX WELDMENT C4 B 1 36 330242 FLANGE WELDMENT STEAM C3 C4 HP 1 37 331175 MANIFOLD WELDMENT EUC 4FT S...

Page 141: ...133 Blank Page This Page Intentionally Left Blank ...

Page 142: ...B I 1 16 106013 WASHER LOCK 5 16 SPLIT SST 4 17 106482 WASHER LOCK 1 4 SPLIT SST 1 18 106486 WASHER LOCK 10 SPLIT SST 2 19 106789 NIPPLE 1 NPT X 3 1 2 LG B I 1 20 107033 WASHER FLAT 208X 438X 047 SST 4 21 107136 SCREW HEX HEAD 10 32 x 3 8 SST 2 22 107966 HEX GRIP NUT 10 32 SST W NYLON 4 23 108345 GASKET HEATER STANDPIPE 1 24 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 25 109969 NIPPLE 1 NPT X 3 3 4...

Page 143: ...135 Steam Injector Heat Installation Auxiliary RL 15 30 PSI ...

Page 144: ...D 5 16 18 X 1 SST 4 8 101939 NIPPLE TOE 2 NPT X 11 LG GALV 1 9 101944 NIPPLE 2 NPT X 12 1 2 LG GALV 1 10 102376 WASHER FLAT 5 16x3 4x 06 SST 4 11 106013 WASHER LOCK 5 16 SPLIT SST 2 12 106026 WASHER FLAT 1 4x5 8x 06 SST 6 13 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 14 108345 GASKET HEATER STANDPIPE 2 15 114185 GRIP DRAIN HANDLE 1 16 304816 STRAINER DRAIN 1 17 305840 OVERFLOW WELDMENT 9 50 UC 1 18 ...

Page 145: ...137 1 2 4 5 6 7 8 9 10 12 13 14 15 16 17 19 20 3 6 11 12 12 14 18 18 Service Replacement Parts Drain Installation B 30 Prewash RL 452973 ...

Page 146: ...5 16 18 X 1 SST 4 8 101954 NIPPLE 2 NPT X 21 1 2 LG GALV 1 9 102376 WASHER FLAT 5 16x3 4x 06 SST 4 10 106013 WASHER LOCK 5 16 SPLIT SST 2 11 106026 WASHER FLAT 1 4x5 8x 06 SST 6 12 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 13 108345 GASKET HEATER STANDPIPE 2 14 114185 GRIP DRAIN HANDLE 1 15 114198 NIPPLE TOE 2 NPT X 2 1 2 LG GALV 1 16 304816 STRAINER DRAIN 1 17 305840 OVERFLOW WELDMENT 9 50 UC 1 18...

Page 147: ...139 1 2 4 5 6 7 8 9 11 12 13 14 15 16 17 19 20 6 7 11 11 13 6 3 10 18 18 Service Replacement Parts Drain Installation B 30 Prewash LR 452974 ...

Page 148: ... 52 76 SST GEAR TYPE 4 8 106013 WASHER LOCK 5 16 SPLIT SST 4 9 106026 WASHER FLAT 1 4x5 8x 06 SST 2 10 106631 NIPPLE TOE 2 NPT X 12 3 4 LG GALV 1 11 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 12 108345 GASKET HEATER STANDPIPE 1 13 114101 NIPPLE TOE 2 NPT X 30 1 2 LG GALV 1 14 114185 GRIP DRAIN HANDLE 1 15 202073 HOSE 2 375 ID X 6 000 LG EPDM 2 16 304816 STRAINER DRAIN 1 17 310259 BRACKET DRAIN LINE ...

Page 149: ...1 1 2 4 6 9 10 11 12 13 14 16 19 20 3 5 8 15 17 18 3 5 8 3 5 8 15 17 5 FRONT BASE ANGLE DRAIN GUARD NOT USED ON SECTIONS WITH SCRAP BUCKET Service Replacement Parts Drain Installation C4 Wash Rinse 452975 ...

Page 150: ...4165 CLAMP HOSE M40 52 76 SST GEAR TYPE 2 9 106013 WASHER LOCK 5 16 SPLIT SST 4 10 106026 WASHER FLAT 1 4x5 8x 06 SST 2 11 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 12 108345 GASKET HEATER STANDPIPE 1 13 111903 NIPPLE TOE 2 NPT X 2 LG GALV 1 14 114106 NIPPLE TOE 2 NPT X 18 LG GALV 1 15 114185 GRIP DRAIN HANDLE 1 16 202073 HOSE 2 375 ID X 6 000 LG EPDM 1 17 304816 STRAINER DRAIN 1 18 310259 BRACKET ...

Page 151: ...3 1 2 4 5 7 10 11 12 13 14 15 17 20 21 3 6 9 16 18 19 3 3 6 6 9 9 18 10 FRONT BASE ANGLE DRAIN GUARD NOT USED ON SECTIONS WITH SCRAP BUCKET Service Replacement Parts Drain Installation Auxiliary LR 452977 ...

Page 152: ...SST GEAR TYPE 2 6 107342 DRAIN BASKET ASSY DUO B02 050 1 7 107473 DRAIN TAILPIECE RINSE 1 8 109184 NIPPLE TOE 1 1 4 NPT X 4 LG GALV 1 9 109189 NIPPLE TOE 1 1 2 NPT X 36 LG GALV 1 10 111245 COUPLING RED 2 NPT X 1 1 2 NPT GALV 1 11 114216 TEE 1 1 2 NPT X 1 1 2 NPT X 1 1 4 NPT GALV 1 12 114217 NIPPLE TOE 2 NPT X 8 LG GALV 1 13 114219 HOSE 1 625 ID X 9 000 LG EPDM 1 14 206668 ANGLE ELECTRIC BOOSTER SU...

Page 153: ...145 2 9 6 7 8 10 11 12 13 14 1 3 4 15 1 3 4 15 Service Replacement Parts Drain Installation D5 Unload 453045 ...

Page 154: ...6 18 X 1 SST 4 8 101956 NIPPLE TOE 2 NPT X 21 3 4 LG GALV 1 9 102376 WASHER FLAT 5 16 x 3 4 x 06 SST 4 10 106013 WASHER LOCK 5 16 SPLIT SST 2 11 106026 WASHER FLAT 1 4x5 8x 06 SST 6 12 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 13 108345 GASKET HEATER STANDPIPE 2 14 114185 GRIP DRAIN HANDLE 1 15 114253 NIPPLE 2 NPT X 20 1 2 LG GALV 1 16 304816 STRAINER DRAIN 1 17 305840 OVERFLOW WELDMENT 9 50 UC 1 1...

Page 155: ...147 1 2 4 5 6 8 9 11 12 13 14 15 16 17 19 20 6 6 7 11 11 13 3 10 3 10 Service Replacement Parts Drain Installation B4 Prewash RL 453095 ...

Page 156: ... 16 18 X 1 SST 4 8 102376 WASHER FLAT 5 16x3 4x 06 SST 4 9 106013 WASHER LOCK 5 16 SPLIT SST 2 10 106026 WASHER FLAT 1 4x5 8x 06 SST 6 11 106631 NIPPLE TOE 2 NPT X 12 3 4 LG GALV 1 12 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 13 108345 GASKET HEATER STANDPIPE 2 14 114185 GRIP DRAIN HANDLE 1 15 114252 NIPPLE 2 NPT X 29 1 2 LG GALV 1 16 304816 STRAINER DRAIN 1 17 305840 OVERFLOW WELDMENT 9 50 UC 1 18...

Page 157: ...149 1 2 5 6 15 8 10 12 13 14 11 16 17 19 20 6 6 7 10 10 13 3 9 3 9 4 18 Service Replacement Parts Drain Installation B4 Prewash RL 453096 ...

Page 158: ...5 16 x 3 4 x 06 SST 4 8 104165 CLAMP HOSE M40 52 76 SST GEAR TYPE 4 9 106013 WASHER LOCK 5 16 SPLIT SST 4 10 106026 WASHER FLAT 1 4 x 5 8 x 06 SST 2 11 107967 HEX GRIP NUT 1 4 20 SST W NYLON 1 12 108345 GASKET HEATER STANDPIPE 1 13 114176 NIPPLE TOE 2 NPT X 25 1 2 LG GALV 1 14 114185 GRIP DRAIN HANDLE 1 15 202073 HOSE 2 375 ID X 6 000 LG EPDM 2 16 304816 STRAINER DRAIN 1 17 310259 BRACKET DRAIN LI...

Page 159: ...1 2 4 7 10 6 11 12 13 14 16 19 20 3 5 9 15 17 18 3 5 9 3 5 9 15 17 5 FRONT BASE ANGLE DRAIN GUARD NOT USED ON SECTIONS WITH SCRAP BUCKET 10 Service Replacement Parts Drain Installation C3 Wash Rinse 453101 ...

Page 160: ... STOP 1 12 112241 ELECTRIC EYE EMITTER UC MACHINE 1 13 112242 ELECTRIC EYE RECIEVER UC MACHINE 1 14 112245 UNION BULKHEAD 3 8 od PLASTIC 2 15 112519 PLUG SNAP 0 875 D FLAT 2509HE 2 16 112822 NAMEPLATE START 1 17 112823 NAMEPLATE STOP 1 18 113140 BOOT PUSHBUTTON 22MM 2 19 205193 HOSE 5 8ID X 15 14 LG CLEAR 1 20 205907 TUBE 3 8 OD X 19 LG POLYPROPYL 2 21 309709 ELBOW WELD FLUSHING SYS UC 1 22 309711...

Page 161: ...153 900725 KIT GREEN START SWITCH Items 8 11 18 900726 KIT RED START SWITCH Items 9 10 18 Service Replacement Parts Electric Eyes Start Stop Station Flushing Nozzles 601833 ...

Page 162: ...PROCKET 50B11 3 4 BORE W KEY 1 15 106013 WASHER LOCK 5 16 SPLIT SST 4 16 106407 WASHER LOCK 3 8 SPLIT SST 4 17 106521 SPROCKET 50B8 5 8 BORE 1 18 106679 KEY 1 4 X 1 4 X 2 1 2 LG SST 1 19 107183 MOTOR 1 2HP UC CC DRIVE MV 3PH 1 20 107305 KEY 1 4 X 1 4 X 1 1 2 SST 3 21 108013 SPROCKET TORQUE LIMITER 350AG26 1 22 108088 SHEAVE AK46 3 4 BORE 1 23 109010 HEX GRIP NUT 3 8 16 SST W NYLON 8 24 109958 BEAR...

Page 163: ...155 Service Replacement Parts Idle Shaft Assembly 452960 The set up shown is for 2 2 pitch For 2 7 pitch use Part No 108434 ...

Page 164: ... WASHER FLAT 3 8x1 1 2x1 8 SST 2 14 105285 SPROCKET 50B11 3 4 BORE W KEY 1 15 106013 WASHER LOCK 5 16 SPLIT SST 4 16 106407 WASHER LOCK 3 8 SPLIT SST 4 17 106521 SPROCKET 50B8 5 8 BORE 1 18 106679 KEY 1 4 X 1 4 X 2 1 2 LG SST 1 19 107183 MOTOR 1 2HP UC CC DRIVE MV 3PH 1 20 107305 KEY 1 4 X 1 4 X 1 1 2 SST 3 21 108013 SPROCKET TORQUE LIMITER 350AG26 1 22 108088 SHEAVE AK46 3 4 BORE 1 23 109010 HEX ...

Page 165: ...ICTION DISC 350A CLUTCH 2 3 100485 3 PRESSURE PLATE 350A TORQUE LIMITER 1 4 100485 4 SPRING WASHER 350A TORQUE LIMITER 2 5 100485 5 LOCKWASHER 350A TORQUE LIMITER 1 6 100485 6 ADJUSTING NUT 350A TORQUE LIMITER 1 7 104271 BUSHING 350A TORQUE 1 8 108013 SPROCKET TORQUE LIMITER 350AG26 1 1 2 8 7 3 4 4 5 6 ...

Page 166: ...158 Peg and Peg w Upper Rod Conveyor Belts Service Replacement Parts ...

Page 167: ...159 Service Replacement Parts Peg and Peg w Upper Rod Conveyor Belts ...

Page 168: ...160 Flat and Insulated Conveyor Belts Service Replacement Parts ...

Page 169: ...161 Service Replacement Parts Flat and Insulated Conveyor Belts ...

Page 170: ...162 Stainless Steel Conveyor Belt Service Replacement Parts ...

Page 171: ...163 Service Replacement Parts Stainless Steel Conveyor Belt ...

Page 172: ...nstallation Service Replacement Parts 1 107016 HEX GRIP NUT 4 40 SST W NYLON 2 2 109158 NAMEPLATE CHAMPION 1 3 110110 SCREW ROUND HEAD 4 40 x 1 2 SST 2 4 329806 VENT COWL WELDMENT UCW 04 1 5 401486 VENT STACK 4 x 24 1 ...

Page 173: ...165 Service Replacement Parts Vent Cowl Installation 452960 ...

Page 174: ...HOOD MTD LH 2 11 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 1 12 331200 1 BAFFLE CURTAIN HANGER AUX CENTER R L 1 1 100734 HEX HEAD 1 4 20 X 1 2 SST 10 2 106026 WASHER FLAT 1 4x5 8x 06 SST 10 3 106482 WASHER LOCK 1 4 SPLIT SST 10 4 112445 CURTAIN SHORT 14 X 32 NUCCW 4 5 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 1 7 205432 ROD CURTAIN 5 16 X 32 LG SST UCC...

Page 175: ...167 Service Replacement Parts Curtain Installation B30 C8 RL LR 452992 452933 5 6 8 12 11 8 4 7 9 7 5 8 4 10 4 8 10 4 7 9 4 8 5 6 8 13 11 4 4 5 7 7 8 8 10 4 4 8 8 12 12 ...

Page 176: ...OLD MTD LH 2 11 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 2 12 330497 BAFFLE CURTAIN BLANK HOOD MTD 1 13 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 1 1 100734 10 2 106026 WASHER FLAT 1 4x5 8x 06 SST 10 3 106482 WASHER LOCK 1 4 SPLIT SST 10 4 112445 CURTAIN SHORT 14 X 32 NUCCW 4 5 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW E2 1 7 205432 ROD CURTAIN 5 16 X...

Page 177: ...169 Service Replacement Parts Curtain Installation B30 C8 AUX RL LR 452992 452933 4 4 5 6 7 8 9 12 10 11 4 4 5 7 7 8 8 8 9 10 4 5 6 7 8 9 13 10 11 12 9 4 8 10 9 11 8 6 9 4 ...

Page 178: ...R HOOD MTD LH 2 11 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 2 12 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 1 HEX HEAD 1 4 20 X 1 2 SST 1 100734 12 2 106026 WASHER FLAT 1 4x5 8x 06 SST 12 3 106482 WASHER LOCK 1 4 SPLIT SST 12 4 112445 CURTAIN SHORT 14 X 32 NUCCW 5 5 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW E2 1 7 205432 ROD CURTAIN 5 16 X 32 LG SST UC...

Page 179: ...171 6 8 13 11 4 5 7 8 4 4 8 8 12 12 4 4 5 7 8 8 10 11 453132 453133 6 8 12 11 7 5 8 4 10 4 8 10 4 7 9 4 8 4 5 8 8 11 Service Replacement Parts Curtain Installation B30 C8 RL LR ...

Page 180: ...HOOD MTD RH 2 11 330497 BAFFLE CURTAIN BLANK HOOD MTD 1 12 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 1 HEX HEAD 1 4 20 X 1 2 SST 1 100734 8 2 106026 WASHER FLAT 1 4x5 8x 06 SST 8 3 106482 WASHER LOCK 1 4 SPLIT SST 8 4 112445 CURTAIN SHORT 14 X 32 NUCCW 3 5 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 1 7 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 2...

Page 181: ...173 4 6 7 8 12 9 10 11 7 5 8 4 4 5 8 8 10 4 6 7 8 9 12 10 11 4 5 7 8 4 4 5 7 8 8 9 10 Service Replacement Parts Curtain Installation B4 C4 AUX RL LR 453128 453129 ...

Page 182: ...E CURTAIN HANGER HOOD MTD RH 3 12 331200 1 BAFFLE CURTAIN HANGER AUX RINSE CENTER R L 1 HEX HEAD 1 4 20 X 1 2 SST 1 100734 16 2 106026 WASHER FLAT 1 4x5 8x 06 SST 16 3 106482 WASHER LOCK 1 4 SPLIT SST 16 4 112445 CURTAIN SHORT 14 X 32 NUCCW 7 5 114111 CURTAIN LONG 19 X 34 1 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 1 7 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 3 8 206581 ROD CURTAIN ...

Page 183: ...175 4 6 7 8 12 9 11 7 5 8 4 10 4 8 10 4 8 4 8 11 4 5 8 8 11 4 6 7 8 9 13 10 4 5 7 8 4 4 4 8 8 8 10 11 11 4 4 5 7 8 8 9 10 Service Replacement Parts Curtain Installation B4 C4 AUX RL LR 453130 453131 ...

Page 184: ... 4x5 8x 06 SST 2 10 106486 WASHER LOCK 10 SPLIT SST 2 11 107033 WASHER FLAT 208X 438X 047 SST 2 12 107136 SCREW HEX HEAD 10 32 x 3 8 SST 3 13 107846 TANK HEATER RICA 10KW 480V 1 14 107966 HEX GRIP NUT 10 32 SST W NYLON 4 15 107967 HEX GRIP NUT 1 4 20 SST W NYLON 2 16 108345 GASKET HEATER STANDPIPE 2 17 109069 THERMOSTAT CONTROL WITH CAPILLARY 1 18 110561 THERMOSTAT HI LIMIT WITH CAPILLARY 1 19 201...

Page 185: ...177 453110 4 5 6 7 8 9 13 10 12 9 4 8 10 9 12 8 6 9 4 11 4 9 11 4 9 4 9 12 Curtain Installation B30 C6 RL Service Replacement Parts ...

Page 186: ... 4 EUCCW 2 6 204949 CURTAIN SHORT 10 X 32 NUCCW AUX RINSE 1 7 205432 ROD CURTAIN 5 16 X 32 LG SST UCCW 3 8 206581 ROD CURTAIN 5 16 X 34 1 4 LG SST UCCW 7 9 329719 1 BAFFLE CURTAIN HANGER MANIFOLD MTD RH 2 10 329720 1 BAFFLE CURTAIN HANGER HOOD MTD LH 3 11 329720 2 BAFFLE CURTAIN HANGER HOOD MTD RH 2 12 330223 HOOD WELDMENT C3R B ELEC STEAM 1 13 331200 2 BAFFLE CURTAIN HANGER AUX RINSE CENTER L R 1...

Page 187: ...179 4 4 5 6 7 8 9 13 10 4 4 5 7 7 8 8 8 9 10 4 4 4 8 8 8 10 11 11 453111 Curtain Installation B30 C6 LR Service Replacement Parts ...

Page 188: ...180 Control Cabinet Service Replacement Parts Parts continued after next page ...

Page 189: ...N 114273 Gauge PN 114183 Overlay PN 112088 Gauge PN 109499 Overlay 112086 Gauge PN 109499 Overlay NONE 25 19 19 19 19 17 18 16 15 12 11 10 39 39 39 36 37 38 29 30 35 6 5 4 3 2 9 8 7 1 Fuse 28 28 40 26 27 47 42 41 43 45 44 43 33 Final Rinse Power Rinse Power Wash Prewash Auxiliary Rinse Temperature Gauges Right to Left Shown ...

Page 190: ...182 Control Cabinet Service Replacement Parts ...

Page 191: ...183 Service Replacement Parts Control Cabinet ...

Page 192: ...88 P N 329683 EUCCW Refuse Bucket C4 P N 329109 P N 330213 Refuse Bucket C3 and B30 EUCCW Screen Suppport without Bucket EUCCW Screen Suppport witth Bucket EUCCW Scrap Screen with Bucket C4 EUCCW Scrap Screen with Bucket C3 EUCCW Scrap Screen without Bucket Aux Rinse EUCCW Scrap Screen without Bucket C4 and B ...

Page 193: ...185 This Page Intentionally Left Blank Blank Page ...

Page 194: ...W NYLON 2 8 108966 HANDLE DOOR 1 9 STUD NOT A REPLACEMENT PART 10 RIVNUT NOT A REPLACEMENT PART 11 113719 REED SWITCH 1 12 113937 MAGNET REED SWITCH 1 13 114004 WASHER SST 16 14 114117 GUIDE DOOR 2 15 330248 DOOR 30 16 330301 BRACKET DOOR CATCH 30 1 17 330303 STOP DOOR CATCH COMBO 30 1 18 330305 DOOR CATCH SINGLE DOOR 30 1 19 416466 ACCESS DOOR ASSY 30 1 20 452944 DOOR CATCH STOP ASSY 30 1 Standar...

Page 195: ...187 Service Replacement Parts Standard 30 Door Assembly ...

Page 196: ... 106486 WASHER LOCK SST 1 15 107589 WSHER LOCK 1 2 1 16 108954 HEX GRIP NUT 6 32 W NYLON 2 17 STUD NOT A REPLACEMENT PART 18 RIVNUT NOT A REPLACEMENT PART 19 113719 REED SWITCH 1 20 113937 MAGNET REED SWITCH 1 21 113979 GUIDE DOOR 2 22 114004 WASHER 16 23 114100 REED SWITCH UPPER DOOR 1 24 329968 DOOR CATCH 1 25 330453 DOOR STOP 1 26 330480 DOOR LOWER INSULATED 1 27 330498 DOOR UPPER INSULATED 1 2...

Page 197: ...189 Service Replacement Parts Split Door Assembly ...

Page 198: ...190 This Page Intentionally Left Blank Blank Page ...

Page 199: ...ilities 194 Electrical 196 Sequence of Operation 196 Fuses and Overloads 200 Timers 202 Electric Eyes 203 Float Switches 205 Thermostats 207 Motors 208 Mechanical 210 Pump Seal Replacement 210 Tighten Conveyor Belt 214 Replace Electric Booster Control Thermostat 218 ...

Page 200: ...192 Blank Page This Page Intentionally Left Blank ...

Page 201: ...y result if untrained persons try to repair or adjust the dishwasher WARNING Moving conveyor parts may cause injury or death Keep hands and clothing clear of the belt Use extreme caution if the conveyor belt moves during adjustments NOTE Read all of the steps given for a service procedure before you begin working WARNING Electric shock may cause injury or death DO NOT WORK ON AN ENERGIZED CIRCUIT ...

Page 202: ... 4 NPT 140 F Flow pressure 20 22 PSI for built in 40 F rise steam electric booster 2 3 4 NPT 110 F Flow pressure 20 22 PSI for built in 70 F rise steam electric booster 3 3 4 NPT 180 F Flow pressure 20 22 PSI without built in booster Cold Water 1 1 2 NPT 65 F tempering cold water connection for prewash with cold water thermostat Steam Supply 1 Refer to the P E Connections Drawing or consult the fa...

Page 203: ... rotation for the conveyor drive motor is CCW as indicated by a direction arrow decal above the drive sprocket 7 Correct rotation for the pump motors is CW as viewed from the rear of the motor 8 Motors are multi voltage supplied as 208 230 480VAC 3PH A 575VAC 3PH motor is available in Canada 9 A built in electric booster or an electric blower dryer requires a separate electric service 10 A fused d...

Page 204: ... high limit thermostat When the Econo Rinse Tank fills the Booster Heater Contactors BC1 BC2 BC3 are also energized through the 5CR normally open contacts Before the Start button is pressed BC1 2 and 3 are energized through the normally closed contacts of the Hold In Relay CR The booster heaters are now controlled by the booster thermostat and the booster high limit thermostat The Rinse Fill Valve...

Page 205: ...intains the CR relay energized The CR contacts in the booster heat circuit transfer control of the booster heaters form the Econo Rinse Fill Switch to the CR relay The third set of CR contacts close to provide a machine running signal If the conveyor switch opens the Conveyor Switch Relay 6CR will deenergize interrupting power to the Drive Motor Contactor This stops the Drive Motor Closing the Con...

Page 206: ...rgized and the machine stops Tank heaters are deenergized The Booster Heater continues to operate Closing the door allows the tank heaters to operate Pressing the start button restarts the machine The drive motor and pumps restart The timers resume counting where they left off If the conveyor Switch is opened the Drive motor and pumps stop The Tank Heaters and Booster heaters continue to operate W...

Page 207: ...nections The main power connection is made at a single point in the Control Cabinet Optional Electric Boosters have a separate service connection Optional Electric Blower dryers have a separate service connection Line Voltage Three phase line voltage is supplied to Pump motors Drive Motor Optional Blower Dryer motor Electric tank heater elements Optional Booster tank heater elements Single phase l...

Page 208: ...s that are not a part of your machine Tools All electrical repairs can be made with Standard set of hand tools Volt Ohm Meter VOM Clip on AC current tester Circuit Tests Use a clip on AC current tester to check the 3 phase motors and electric heaters Use a VOM to test the 120VAC and the 24VAC control circuits and their associated components Do not use chassis ground to perform voltage tests PERFOR...

Page 209: ...he tab on the top of the fuse block to open the block 3 Remove the 5 AMP fuse and replace with another 5 AMP fuse 4 Close the fuse block and turn the main power on 5 DO NOT INCREASE THE FUSE SIZE Motor Overloads Overloads are located inside the control cabinet Each 3 phase motor has an overload and an auxiliary switch that breaks the 120VAC power to its associated motor contactor Motor Overload OF...

Page 210: ...will start Press the Red stop button the instant the final rinse begins Wait for the object to exit the tunnel at Open the power rinse tank door and the unload end measure the distance between the object and When the pumps stop push the the final rinse pipes conveyor shut off shelf to stop The object should be 2 feet from the conveyor entering the final rinse area Measure the distance between the ...

Page 211: ...ken Component Location The Emitter is mounted on the back of the load section The Receiver is mounted on the front of the load section Cleaning Be sure the emitter and receiver lenses are clean Wipe the lenses clean with a soft cloth and common rubbing alcohol Alignment Electric eyes do not normally require aligning except when replacing a defective unit The eyes are aligned visually Make sure the...

Page 212: ...ions 1 Pumps run constantly 2 Pumps will not run at all Inspect the components to isolate the defective component 1 Make sure that the bypass switch is in the automatic position 2 Inspect and clean the lenses of the receiver and the emitter 3 Check that electric eyes are aligned Check the indicator lights on the back of the electric eyes 1 Remove two screws holding electric eye covers Rotate cover...

Page 213: ...ater level in the tank rises the bottom float begins to move up 5 When the bottom float is completely up its NO reed switch contacts close 6 This prepares the heat circuit but the heat Does Not energize at this time 7 The tank continues to fill until the top float is completely up 8 The top float s NO reed switch contacts close Its control relay energizes The fill valve de energizes 9 The heat cir...

Page 214: ...freely 1 All drain valves are fully closed 2 Incoming water supply Flow Pressure is 20 22 PSI 3 Fuses in control cabinet are good Electric Heat Only 4 Steam supply and steam traps operate correctly 5 Tank Heat thermostats and or high limit thermostats operate correctly 6 Booster heat thermostats and or high limit thermostats operate correctly 7 Electric Eye Bypass switch is in the Automatic positi...

Page 215: ...ting 2 The high limit thermostat is connected in the heat circuit through its normally closed N C contacts The setting is set at the factory and the adjusting screw is locked DO NOT ATTEMPT TO CHANGE THE HIGH LIMIT SET POINT To reset the high limit Push the red reset button in the center of the high limit thermostat Immediately troubleshoot repair the cause of the problem Thermostat Locations 1 El...

Page 216: ...se pump motor has a flexible power cord WHT BLK GRN wires Troubleshooting Motor will not run 1 Check incoming 3 phase power at the main terminal block in the control cabinet 2 Check for tripped motor overload in control cabinet Motor runs hot and trips motor overload 1 Check for proper voltage between L1 L2 L2 L3 L1 L3 2 Check FLA on motor leads L1 L2 L3 using amp tester Motor full load amp rating...

Page 217: ...new motor and check for proper rotation Proper shaft rotation is clockwise CW looking at the rear of the motor 5 When requesting a replacement motor please have available a The machine model number b The machine serial number c The motor location i e prewash tank conveyor drive etc d The machine Voltage Hz and phase Note Champion does not supply motor bearings rotors nor stators as separate servic...

Page 218: ... 1 Disconnect the power to the machine 2 Disconnect the wires at the motor junction box 3 Make note of the motor connections in order to phase the replacement correctly 4 Remove pump motor assembly to a clean work area 5 Follow the diagrams below for pump disassembly and seal replacement Mark alignment of motor and pump Remove pump volute Remove Defective Pump Seal ...

Page 219: ...211 _____________________ Basic Service Mechanical Service Pump Seal Replacement Basic Service Mechanical 3 2 1 CONTINUED ON NEXT PAGE ...

Page 220: ...with fine finishing paper specifically designed for metal surfaces Use a new seal assembly preferably from an unopened package The wax paper and paper disk between the seal parts should be intact Avoid touching the graphite or the ceramic surfaces of the seal assembly Check both surfaces for cracks chips oil or grease Discard the seal and get a new one if any damage is found NOTE Impeller and pump...

Page 221: ...s Measure gap between impeller vanes and pump volute Minimum clearance must be 030 0 76 mm Rotate the motor shaft CW to check proper clearance Reinstall assembly and test run checking for leaks Look at the rear of the motor to make sure motor shaft rotation is CW _____________________ Basic Service Mechanical Service Pump Seal Replacement Basic Service Mechanical ...

Page 222: ...UST NOT ATTEMPT TO ADJUST OR REPAIR THE DISHWASHER CONVEYOR BELT WARNING MOVING CONVEYOR PARTS may cause INJURY OR DEATH Keep hands and clothing clear of the belt USE EXTREME CAUTION WHEN THE CONVEYOR BELT IS MOVING WARNING ELECTRIC SHOCK may cause INJURY OR DEATH DO NOT WORK ON AN ENERGIZED CIRCUIT Turn off the main power service disconnect switch Attach a label to the breaker indicating that wor...

Page 223: ...H Keep hands and clothing clear of the belt USE EXTREME CAUTION WHEN THE CONVEYOR BELT IS MOVING ________________________ Basic Service Mechanical Service Tighten the Conveyor Belt Basic Service Mechanical Remove access panels at unload section B of dishwasher ...

Page 224: ...Service ________________ Mechanical Service Tighten the Conveyor Belt Basic Service Mechanical Lift conveyor belt and check the distance between the top of the side access slot and the top of a conveyor belt rod ...

Page 225: ...the Conveyor Belt Basic Service Mechanical Turn jacking bolts on bearing take up assemblies to achieve proper conveyor belt tension Check the belt tracking on the conveyor shaft sprockets and adjust take up assemblies as necessary to achieve an even track on all sprockets ...

Page 226: ...K ON AN ENERGIZED CIRCUIT Turn off the main power service disconnect switch Attach a label to the breaker indicating that work is being made on the electrical circuit 1 You will need a permanent marker such as a SHARPIE or comparable in order to mark the control thermostat capillary tube 2 Do not crimp the thermostat capillary tube 3 The ferrule cannot be repositioned after the gland nut has compr...

Page 227: ...m the end of the thermostat probe and mark Thread gland nut into booster tank fitting 1 8 Insert thermostat probe into booster tank taking care not to crimp capillary tube Slide ferrule and small gland nut up to mark on capillary tube Tighten small gland nut to seal the assembly Complete the installation of the thermostat body and check booster heater operation ...

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Page 229: ...221 Electrical Schematics ______Electrical Schematics ...

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