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Champion DH6000, Installation Manual

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Champion DH6000 Installation Manual Download Page 34

DET

INJECTION POINT

PROBE

Fig. 21

Fig. 22

SIGN

AL

ONL

Y

COMMON

NEUTRAL

120VAC

1.5 A

MAX.

DETERGENT

120VAC

1.5 AMP

MAX.

RINSE AID

120VAC

1.5 AMP

MAX.

GROUND

120V

AC

FACT

OR

Y

USE ONL

Y

GROUND

LINE 

POWER

WASH TANK CAPACITY: 10 US GAL/8.3 IMP. GAL/38 L

SIGNAL ENABLED DURING WASH CYCLE.

TWO 7/8" DIAMETER HOLES AT LOWER RIGHT REAR 
CORNER OF TANK.
- TOP HOLE IS DETERGENT INJECTION
- BOTTOM HOLE IS DETERGENT PROBE.

120VAC FUSE BLOCK-1.5 AMP- 
MAX LOAD DETERGENT SIGNAL 
CONNECTION. LOCATED ON FRONT 
BASE. 

Detergent Probe and Injection Point for Chemical 
Dispensing System by others.

Installation

Detergent Signal for Chemical Dispensing System by 
others.

SIGNAL ENABLED DURING WASH CYCLE.

18

Summary of Contents for DH6000

Page 1: ...ston Salem NC 27105 336 661 1556 Fax 336 661 1660 Toll free 1 800 858 4477 Printed in the USA Installation Guide Tall hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Optional Ventless Heat Recovery Standard height hot water sanitizing machine w fresh water rinse and built in stainless steel electric booster Optional Ventless Heat Recovery Models DH600...

Page 2: ...ate is located right front corner of the front panel Canada Toll free 1 800 263 5798 Tel 905 562 4195 Fax 905 562 4618 Email service moyerdiebellimited com USA Toll free 1 800 858 4477 Tel 336 661 1556 Fax 336 661 1660 Email service championinudustries com NATIONAL SERVICE DEPARTMENT ...

Page 3: ...Y Use your mobile device and connect to the website www championindustries com to register your product Scan the UPC code http champDW us located on the front of the panel of the machine Complete the fax form on the next page and fax to 1 800 661 1660 4 34 PM 44 ...

Page 4: ...Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State Province Zip Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD 336 661 1660 in the USA 1 800 204 0109 in Canada COMPLETE THIS FORM AND FAX TO ...

Page 5: ...up 8 5 19 iv xi D190217104 Added specification sheets 9 16 19 9 25 All Added 1 Point to 2 Point power connection conversion instructions 10 11 19 6 7 28 D191018397 Changed dependo matic drain valve with metal electric valve 5 11 20 7 All Added the word OPTIONAL to the drain water tempering title 22 All Added Vent Fan Control to the manual Specifications are subject to change based on continual pro...

Page 6: ...of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in the operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ...

Page 7: ...e Phase 8 Single and Two Point Power Connections 9 Converting 3 Phase to 1 Phase Operation 10 Optional Champion Built in Detergent and Rinse aid Dispensing System 11 Program the Chemical Dispensing System 12 Delime Programming 16 Detergent Concentration Graphs 17 Detergent Probe Signal For Chemical Dispensing Systems by others 18 Rinse aid Injector Signal for Chemical Dispensing Systems by others ...

Page 8: ...686mm extended clearance SPECIFIER STATEMENT Specified unit will be Champion model DH6000T with Ventless Heat Recovery and Condensate Removal high temperature high hood type dishwashing machine Features HMI controls Rinse Sentry Auto Start up to 40 racks hour 0 73 US gals rack 2 76 liters rack 0 61 imp gals rack 1 year parts and labor warranty Project Item No Quantity with Ventless Heat Recovery a...

Page 9: ...achine Connection See Electrical Box 2 Cold Water 3 4 NPT Cold Water 50 75 F 45 PSI Min Incoming 20 22 PSI flow 3 Drain 1 5 OD Connection 15 GPM Max Flow Drain water tempering height 5 4 Drain Water Tempering 1 2 Cold water line with customer supplied cut off valve optional 5 Integrated Detergent System Detergent bottle supply connections optional Due to an ongoing value analysis program at Champi...

Page 10: ...Champion model DH6000T high temperature high hood type dishwashing machine Features electronic controls Rinse Sentry Auto start interchangeable stainless steel wash and rinse arms up to 60 racks hr 0 73 USgals 2 76 liters 0 61 imp gals rack 1 year parts and labor warranty Project Item No Quantity OPTIONS ACCESSORIES NEW Built in detergent and rinse aid pumps Drain Water Tempering Kit unmounted Doo...

Page 11: ...imecyclesinseconds Wash 36 94 214 334 Rinse 8 10 10 10 Sanitary Dwell 16 16 16 16 Total 60 120 240 360 Warning Plumbing electrical connections should be made by qualified personnel who will observe all the applicable plumbing sanitary and safety codes and the National Electrical Code Note Optional Drain Tempering 1 2 NPT cold water connection required 1 2 NPT drain connection from back flow preven...

Page 12: ...Mounted Pressure Reducing Valve 4 selectable cycles SPECIFIER STATEMENT Specified unit will be Champion model DH6000 with Ventless Heat Recovery and Condensate Removal high temperature hood type dishwashing machine Features HMI controls Rinse Sentry Auto start up to 40 racks hour 0 73 US gals rack 2 76 liters rack 0 61 imp gals rack 1 year parts and labor warranty Project Item No Quantity OPTIONS ...

Page 13: ...at Champion specifications contained in this catalog are subject to change without notice Champion Industries Inc 3765 Champion Blvd NC 27105 336 661 1556 Fax 336 661 1979 ChampionIndustries com Machine Built in Booster Standard Voltage Rated Amps MinimumSupply CircuitAmpacity Maximum Overcurrent ProtectiveDevice 208 240 60 1 77 68 100 100 208 240 60 3 46 41 60 60 480 60 3 20 30 30 Machine Only tw...

Page 14: ...rol 4 selectable cycles SPECIFIER STATEMENT Specified unit will be Champion model DH 6000 high temperature hood type dish washing machine Features HMI controls Rinse Sentry Auto start up to 60 racks hour 0 73 US gals rack 2 76 liters rack 0 61 imp gals rack 1 year parts and labor warranty Champion Industries Inc 3765 Champion Blvd Winston Salem NC 27105 Tel 336 661 1556 Fax 336 661 1979 2674 N Ser...

Page 15: ... line with customer supplied cut off valve optional 5 Integrated Detergent System Detergent bottle supply connections optional Side View Side View Front View Plan View Corner Table Configuration an Ali Group Company Due to an ongoing value analysis program at Champion specifications contained in this catalog are subject to change without notice Champion Industries Inc 3765 Champion Blvd NC 27105 3...

Page 16: ...NOTE Note statements highlight important information necessary for the operation of the machine The following symbols are used throughout this manual to alert the reader to important information Installation Codes The installation of the dishwasher must comply with all local electrical plumbing health and safety codes or in the absence of local codes installed in accordance with the applicable req...

Page 17: ...g and Placement Installation Inspect the outside of the shipping carton for signs of damage and report any damage immediately to a supervisor Remove the carton inspect the dishwasher and check the inside of the machine for accessories and installation parts Register your machine by fax or online as soon as possible CAUTION Be careful when lifting and moving the machine to avoid damage Placement NO...

Page 18: ...asten flange to wash tank Side panel Fig 2 Dish table Dish table Fig 3 Level the dishwasher and dish tables to the required height Fit the dish table flanges over the ends of the dishwasher tank and mark two hole locations Drill 1 4 holes through the table flange and the dishwasher tank Apply sealant between the table flanges and the wash tank and install stainless steel 1 4 20 fasteners to secure...

Page 19: ...rt to for corner operation 1 The control panel must be accessible from the front as shown in Fig 4 2 Install the optional splash shield if included with machine see Fig 5 Detailed instructions can be found in Appendix A at the rear of this manual Fig 4 Fig 5 Control Panel NOTE TRACK CONVERSION INSTRUCTIONS ARE ON THE NEXT PAGE 3 ...

Page 20: ... the track assembly straight up out of the machine 2 Rotate the track 180 and reinstall 3 Remove the guide attached to the track assembly save the hardware 4 Reposition the guide on the right hand side of the track assembly and secure with the existing fasteners 5 Slide a dish rack through the machine to ensure it moves freely 6 Conversion is complete 4 ...

Page 21: ...supply line before connecting it to the dishwasher Damage caused by improper installation is not covered by the limited warranty COLD WATER HOT WATER MINIMUM 3 4 NPT HOT WATER SUPPLY 110 140ºF 43 60ºC MINIMUM MAXIMUM INCOMING TEMPERATURE 45 PSI 310 kPa MINIMUM INCOMING SUPPLY FLOWING PRESSURE INSTALL A OR LARGER SHUT OFF FULL PORT VALVE IN THE WATER SUPPLY LINE AS CLOSE TO THE DISHWASHER AS POSSIB...

Page 22: ...Damage caused by improper installation is not covered by the limited warranty GRAVITY DRAIN 1 1 2 NPT CONNECTION AUTOMATIC ELECTRIC DRAIN VALVE MAXIMUM FLOW RATE 15 US GPM 14 IMP GPM 57LPM Fig 7 CAUTION Use caution when making drain valve plumbing connections NOTE Manually Operating the Drain Valve Instructions can be found on page 28 6 ...

Page 23: ...he kit 1 Installations should be done by a plumber in accordance with local plumbing codes 2 Turn water and power off to the machine 3 Remove panels 4 Do not use sweat connections on any part of the kit to avoid damage to the tempering valve 5 Connect the tempering valve to the drain line as close to the hot water discharge as possible 6 Connect a 1 2 NPT cold water line to the tempering valve 7 T...

Page 24: ...achine 3 Remove the right and front panel to access the main terminal blocks The machine may have a one or two point electrical connection 4 Follow the Machine Electrical Connection Data Plates for the terminal block connections The data plates are glued in front of the blocks Fig 11 Fig 11 Fig 9 FRONT VIEW TERMINAL BLOCKS Volt 208 240 Amp 39 34 Ph 3 Hz 60 2 Point Booster Connection Data Plate Mod...

Page 25: ...n instructions GND LINE IN L1 L2 L3 L1 L2 L3 GND LINE IN L1 L2 L3 L1 L2 L3 Volt 208 240 Amp 38 34 Ph 3 Hz 60 2 Point Machine Connection Data Plate Mod DH6000T Series VHR Minium Supply Conductor Ampacity For supply connection use copper connectors in accordance with local electrical code Rated Minimum 90 C 194 F 50 50 AMPS 50 50 AMPS Maximum Supply Overcurrent Protection Device Overcurrent Protecti...

Page 26: ...nals as shown 6 Reinstall the paper insulator and the booster heater element cover Rewire Wash Tank Heater Element for 1PH 1 Phase 208 240 60 1 LINE IN GRD L1 L2 L1 L2 L3 JUMPER Convert 3 Phase to 1 Phase by installing of a jumper wire on the input power block and rewiring the wash tank and booster tank heaters A jumper wire jumper bars and a new data plate are stowed inside the control cabinet TO...

Page 27: ... 17 exits left side of machine to containers The pick up tubes are stowed on the back of the machine Fig 18 3 Rinse aid is dispensed in the final rinse manifold at the top rear of machine Fig 19 Two 7 8 diameter holes are on right side of machine for detergent sensor and injector Fig 20 Fig 20 Detergent Injector Detergent Tank Sensor Fig 17 DET R A Fig 18 DET R A DET R A Fig 16 Fig 19 Rinse aid In...

Page 28: ...ring screen MAINT Maintenance Menu DETERGENT Detergent R A settings DELIME Forces machine into delime mode SLEEP Idle time before sleep PW protected MAIN Return to the main operating screen LEGEND Main Settings OPTIONAL CHAMPION BUILT IN DETERGENT AND RINSE AID DISPENSING SYSTEM IF EQUIPPED System Prep Main Settings Screen Password Protected Sleep PW 7777 Press 99 and enter 7777 in keypad to acces...

Page 29: ...arm Factory Default Prime Setting 30 sec Detergent Concentration Set Point Sets required detergent concen tration in wash tank measured in millivolts Concentration Actual value being measured in the tank measured in millivolts Tank Temp The detergent sensor will not add detergent unless the tank temperature is greater than 150 F and one complete wash cycle has run Factory Default Set Points Enter ...

Page 30: ...ide 10 30 concentration Yellow Potassium Carbonate 17 concentration X X SAMPLE SAMPLE Based on manufacturer s recommended concentration Based on manufacturer s recommended concentration Based on manufacturer s recommended concentration Installation 14 ...

Page 31: ...NTRATION Rinse aid Cycle Sets the time the rinse aid pump runs during final rinse Factory Default 5 sec Manual Priming Password Free The Detergent Prime DET PRIME and Rinse aid Prime RA PRIME do not require password access Press the desired button until chemical fills the lines and release 5 15 ...

Page 32: ...LT IN DETERGENT AND RINSE AID DISPENSING SYSTEM IF EQUIPPED DET R A SELECT CYCLE READY Touch to Change WASH TEMP 1 Press the TOOLS button on the MAIN screen 2 Press the MAINT button to access the password keypad CLR CAN ENT 9 6 X U L I 3 0 R O F C 8 5 W T K H 2 Z Q N E B 7 4 V S J G 1 Y P M D A USER 2 Password 3 Press 9999 and ENT 4 Press the OPTIONS button 4 Press DETERGENT or VHR to disable eith...

Page 33: ...he DELIME button accesses two functions DELIME SET UP and DELIME START DELIME START Press DELIME START to begin The box below appears to confirm the selection Pressing YES begins deliming NO cancels it Follow the on screen delime instructions Are you sure you want to delime YES NO Press DELIME SETUP and enter password 7777 to access the settings Factory Default Settings are DELIME OFF HOURS 0 Deli...

Page 34: ...AL 38 L SIGNAL ENABLED DURING WASH CYCLE TWO 7 8 DIAMETER HOLES AT LOWER RIGHT REAR CORNER OF TANK TOP HOLE IS DETERGENT INJECTION BOTTOM HOLE IS DETERGENT PROBE 120VAC FUSE BLOCK 1 5 AMP MAX LOAD DETERGENT SIGNAL CONNECTION LOCATED ON FRONT BASE Detergent Probe and Injection Point for Chemical Dispensing System by others Installation Detergent Signal for Chemical Dispensing System by others SIGNA...

Page 35: ...Y GROUND LINE POWER 120VAC FUSE BLOCK 1 5 AMP MAX LOAD RINSE AID SIGNAL CONNECTION LOCATED ON FRONT BASE 1 8 NPT PIPE PLUG AT THE REAR OF THE MACHINE NEAR THE VACUUM BREAKER FOR RINSE AID INJECTION STD RINSE RACK 73 US GAL 61 IMP GAL 2 8L POT PAN RINSE RACK 73 US GAL 61 IMP GAL 2 8L SIGNAL ENABLED DURING FINAL RINSE CYCLE SIGNAL ENABLED DURING FINAL RINSE CYCLE Rinse aid Signal for Chemical Dispen...

Page 36: ...e rear through grommets Fig 2 3 Remove the existing cable ties Fig 3 4 Shorten hoses and re install the hose barb fittings Fig 4 5 Make sure all cable ties are in place and secure Fig 5 6 Procedure Complete P N 115858 Rev A Fig 3 Fig 2 Fig 1 Fig 4 Fig 5 Shortening a Chemical Pick up Hose Supplied by Others Installation 20 ...

Page 37: ...EALING P N 104889 2 SCREWS 10 32 X 1 2 TRUSS HEAD P N 100097 2 WASHER FLAT 10 32 P N 107033 NUT GRIP 10 32 W NYLON INSERT P N 107966 SPECIAL TOOLS 21 or 5 32 Drill bit Electric Drill 1 The splash shield is installed on the right hand side of the dishwasher Fig 1 2 Turn dishwasher power off the machine will drain automatically Open the doors 3 Lift and remove the track assembly Fig 2 Track Assembly...

Page 38: ...t fan contactor 1 Disconnect all power to the machine 2 Remove the lower front panel and locate the three fuse blocks on the machine base 3 Connect one wire of the external vent fan contactor to the LINE POWER fuse block Fig 1 4 Connect the other wire to a 2 neutral terminal on the terminal block Fig 2 5 Connect the external vent fan contactor coil wires 6 Re install the lower panels 7 Restore pow...

Page 39: ...Blank Page This Page Intentionally Left Blank 23 ...

Page 40: ...washers securing the right hand door guide cover Save the fasteners and discard the cover Fig 3 5 Install the splash shield between the door guide and the front corner post Fig 4 The left side of the splash shield covers the door guide Fig 3 Guide Cover Fig 4 Splash Shield Door Guide Front Corner Post ...

Page 41: ... a small bead of sealing compound to the 4 fasteners saved in step 4 Secure the guide cover end of the splash shield to the machine Fig 5 7 Locate the mounting holes on the right hand front corner Fig 6 Fig 5 Sealing Compound Fig 6 Front Corner Post Splash Shield Mounting Hole ...

Page 42: ...holes in the corner post Secure the shield to the post using the 10 32 screws nuts and washers provided in the kit 9 Open and close the doors to ensure there is no interference between the doors and shield 10 Turn the dishwasher power on to fill the dishwasher 11 The installation is complete Fig 7 APPENDIX A Installing DH6000T Corner Splash Shield Kit P N 901114 ...

Page 43: ...t 4 P N 100007 Screw 10 32 x 3 8 Truss Hd 1 P N 116045 Matrix Label 2 Point Electrical Data Plate Printed in house 1 P N 117097 Instruction Sheet SPECIAL TOOL 1 4 DRILL BIT not included in kit 1 Disconnect power to the dishwasher and remove the front panels 2 Locate MACHINE input terminal block on right front corner of machine base Fig 2 3 Identify the booster wires L1 L2 and L3 4 Disconnect the w...

Page 44: ...sure the booster wires disconnected in step 4 will reach to the block Fig 4 7 The base should be predrilled for the bracket however if not then use the bracket as a template and mark two holes Fig 5 8 Drill the holes 9 Mount the bracket using two 10 32 Hex screws and grip nuts from the kit Fig 6 BOOSTER MACHINE Fig 4 Fig 5 Fig 6 ...

Page 45: ...60 2 Point Machine Connection Data Plate Mod DH6000T Series VHR Minium Supply Conductor Ampacity For supply connection use copper connectors in accordance with local electrical code Rated Minimum 90 C 194 F 50 50 AMPS 50 50 AMPS Maximum Supply Overcurrent Protection Device Overcurrent Protection Device Time Delay or Inverse Time Circuit Breaker Volt 208 240 Amp 38 34 Ph 3 Hz 60 2 Point Booster Con...

Page 46: ...obe rotated with pliers The valve coil has an indicator line showing valve position Ensure valve is reassembled in the same position Remove four 2 5mm coil retaining allen screws Remove the coil from the valve body Using pliers turn the valve body key to the vertical position to open valve Reassemble in reverse order 1 2 3 Manually Operating the Drain Valve ...

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