Champion Category 5 46538 Owner'S Manual And Operating Instructions Download

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46538

Rev 46538-20100614

www.championpowerequipment.com
10006 Santa Fe Springs Road

Santa Fe Springs, CA 90670 USA

Made in China

3500 Peak Watts / 3000 Running Watts

Wireless Remote Electric Start

PORTABLE GENERATOR

SAVE THESE INSTRUCTIONS

Important Safety

Instructions are included in

this manual

Owner’s Manual and Operating Instructions

Summary of Contents for Category 5 46538

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 3500 Peak Watts 3000 Running Watts Wireless Remote Electric Start PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions a...

Page 2: ......

Page 3: ...Management 13 Wattage Reference Chart 13 Maintenance 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Mainte...

Page 4: ......

Page 5: ...nt Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please vis...

Page 6: ...mminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or seri...

Page 7: ...ating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produc...

Page 8: ...off valve is in the off position and the fuel tank is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignition...

Page 9: ...ures Save this manual for future reference Generator 1 Fuel Tank 3 8 gallon capacity fuel tank 2 Fuel Valve Turn this valve to the On position to supply fuel to the engine 3 Auto Choke Used to start t...

Page 10: ...eaker to operate 120 Volt AC single phase 60 Hz loads requiring up to 20 A 0r 2400 Watts of power 5 120 V 30 A Recreational Vehicle RV Receptacle This receptacle powers 120 Volt AC 60 Hz single phase...

Page 11: ...or ships with the following parts Wheel Kit Handle 1 piece 8 Wheel 2 pieces Support Leg 1 piece Vibration Mounts 2 pieces Hardware 24 pieces Oil Funnel 1 piece Spark Plug Socket 1 piece Spark Arrester...

Page 12: ...l need the following tools to install the wheels Not Included 17 mm wrench OR adjustable wrench Socket wrench with a 16 mm socket Pliers 1 Before adding oil to the engine tip the generator slowly so t...

Page 13: ...Forest lands In California this generator must not be used on any forest covered land brush covered land or grass covered land unless the engine is equipped with a spark arrester CAUTION Failure to i...

Page 14: ...approximately below the top of the tank to allow for fuel expansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light ci...

Page 15: ...e The device buffers the voltage and protects against virtually all short duration voltage fluctuations Wireless Remote Start Wireless remote starting is only possible within 80 feet of the generator...

Page 16: ...lectricity does not feed back into the electric utility power lines If the generator will be connected to a building electrical system consult your local utility company or a qualified electrician Con...

Page 17: ...s can exceed three times the running watts The values in the following table are approximate Refer to your tool or appliance for actual wattage consumption Item Running Watts Starting Watts Essentials...

Page 18: ...with a 12 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6...

Page 19: ...generator more frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or eng...

Page 20: ...line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowl...

Page 21: ...itions 1 This device may not cause harmful interference 2 This device must accept any interference received including interference that may cause undesired operation 2 Changes or modifications not exp...

Page 22: ...Specifications 18 Rev 46538 20100614 E Parts Diagram...

Page 23: ...M5 12 2 22 ST02FD 02100004 Generator End Cover 1 23 GB16674 M5X16 Flange Bolt M5 16 2 24 AVRO2 00000000 AVR 1 25 GB5783 M5X16 Bolt M5 16 3 26 GB93 5 Spring Washer 5 4 27 GB97 1 5 Washer 5 3 28 ST02FD...

Page 24: ...005 Indicator light 1 75 ST02FD 05612004 Button 1 76 WR05 00000000 Remote control 1 77 EC02 Charger 1 78 504 210002 10 Control Box 1 79 GB823 M5 38 Screw M5 38 3 80 GB848 5 Washer 5 3 81 ST188FD 10200...

Page 25: ...ire 1 107 ST168FD 1751002 A Jacket 3 108 ST02FD 03030400 Muffler Cover 1 109 ST02FD 04001003 Air cleaner hose 1 110 ST02FD 04001001 CARB Canister 1 111 ST168FD 1070408 CARB Clip 2 112 GB5789 M6 12 Fla...

Page 26: ...Specifications 22 Rev 46538 20100614 E Wiring Diagram...

Page 27: ...erheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connecte...

Page 28: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the ge...

Page 29: ...ing diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warra...

Page 30: ...d only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary...

Page 31: ...lves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Br...

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Champion Category 5 46538, Owner'S Manual And Operating Instructions

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