Champion 91520 Owner'S Manual And Operating Instructions Download Page 13

REV 91520-20120622  

10

91520

 

ENGLISH

ASSEMBLy

6 .  Start Engine . Extend and retract the cylinder to 

purge air from the hydraulic system . Cylinder motion 
should be smooth and continuous .

7 .  Check the hydraulic oil tank dipstick . Add additional 

hydraulic oil if needed .

8 .  Check oil level daily and add as needed .

When the outdoor tempurature is below 32 ˚F, Dexron III 
transmission fluid can be used .

NOTE

To check oil level, insert the dipstick into fill neck until it 
stops . Remove and read level . Do not thread dipstick into 
fill neck when checking oil .

NOTE

Add Hydraulic Oil

1 .  Make sure the log splitter is on a flat, level surface .
2 .  Remove the dipstick from the oil tank . (A)
3 .  Add 2 gal . (7 .6 L) of hydraulic oil - 10W AW32, ASLE 

H-150, or ISO 32 .

4 .  Check the hydraulic oil level using dipstick . Oil level 

should be between the two marks on the dipstick . (A)

5 .  Replace and tighten the dipstick .

DO NOT remove the dipstick when the engine is running 

or hot . Hot oil can escape causing severe burns . Always 

allow the log splitter to cool completely before removing 

the hydraulic oil cap . 

High fluid pressure and temperatures are created in the 

hydraulic log splitters . Hydraulic fluid will escape through 

a pin-size hole opening and can puncture skin and cause 

severe blood poisoning . 

Inspect hydraulic system regularly for possible leaks . 

Never check for leaks with your hand while the system 

is pressurized . Seek medical attention immediately if 

injured by escaping fluid .

WARNING

Add Engine Fuel

1 .  Use clean, fresh, regular unleaded fuel with a 

minimum octane rating of 85 and an ethanol 
content of less than 10% by volume . 

2 .  DO NOT mix oil with fuel .
3 .  Clean the area around the fuel cap .
4 .  Remove the fuel cap .
5 .  Slowly add fuel to the tank . DO NOT overfill . Allow 

approximately ¼ inch of space for fuel expansion .

6 .  Screw on the fuel cap and wipe away any spilled fuel .

A

Use regular unleaded gasoline with a minimum 
octane rating of 85 .

Do not mix oil and gasoline .
Fill tank to approximately ¼” below the top of the 
tank to allow for fuel expansion .
DO NOT pump gas directly into the generator at the 
gas station . Use an approved container to transfer 
the fuel to the generator .
DO NOT fill fuel tank indoors .
DO NOT fill fuel tank when the engine is running or hot .
DO NOT overfill the fuel tank .
DO NOT light cigarettes or smoke when filling the 
fuel tank .

CAUTION

Pouring fuel too fast through the fuel screen may 
result in blow back of fuel at the operator while filling .

WARNING

Summary of Contents for 91520

Page 1: ...OG SPLITTER 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MA...

Page 2: ...known to the State of California to cause cancer birth defects or other reproductive harm Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our websit...

Page 3: ...n at High Altitude 13 Maintenance and Storage 14 Engine Maintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Log Splitter Maintenance 14 Maintenance Schedule 15 Cleaning 15 Storage 15 Log Splitter Stora...

Page 4: ...ate and place of purchase for future reference Have this information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and...

Page 5: ...tween different kinds of information The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment Follow all safety messages to avoid or reduce t...

Page 6: ...g your log splitter Failure to follow instructions could result in serious injury or death WARNING WARNING Sparks can result in fire or electrical shock DANGER When servicing the engine Disconnect the...

Page 7: ...empty Disconnect the spark plug wire When storing the log splitter Store away from sparks open flames pilot lights heat and other sources of ignition Skin Injection Hazard High pressure hydraulic oil...

Page 8: ...tor at once Serious infection or reaction can develop if proper medical treatment is not administered immediately 8 Keep the operator zone and adjacent area clear for safe secure footing 9 If your log...

Page 9: ...use It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs...

Page 10: ...ine 196cc OHV 4 stroke air cooled 8 Tires Maximum travel speed is 15 MPH 24 KPH 9 Hydraulic Oil Strainer 10 Hydraulic Pump Pumps hydraulic oil through the system 11 Support Leg Supports log splitter w...

Page 11: ...rt two M12x75 bolts into the back of the axle and through the base plate on the bottom of the hydraulic oil tank Secure with two M12 lock nuts 2 Install Wheels 1 Slide the wheel onto the axle 2 Place...

Page 12: ...AUTION Check oil often during the break in period Refer to the Maintenance section for recommended service intervals NOTE 5 Install the Thrust Plate and Cylinder 1 Slide the thrust plate A under the r...

Page 13: ...aulic log splitters Hydraulic fluid will escape through a pin size hole opening and can puncture skin and cause severe blood poisoning Inspect hydraulic system regularly for possible leaks Never check...

Page 14: ...vel speed of 15 mph Towing the log splitter at speeds greater than 15 mph could result in serious injury or death Always adjust your towing speed according to the terrain and conditions 4 Always disco...

Page 15: ...lip engine switch to ON position Item A 3 Rotate the fuel valve to the ON position Item B 4 Move the throttle lever Item C to the Fast position 5 Move the choke lever Item D to the Choke position 6 Pu...

Page 16: ...air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approximately 3 for every 1000 fe...

Page 17: ...3 Make certain the spark plug gap is 0 7 0 8 mm 0 028 0 031 in Log Splitter Maintenance Make certain that the log splitter is kept clean and stored properly Only operate the unit on a flat level surfa...

Page 18: ...log splitter inside next to appliances where there is a source of heat or open flame spark or pilot light because they can ignite gasoline vapours DO NOT store a log splitter near fertilizer or any co...

Page 19: ...il Hydraulic Oil System Oil capacity is 2 7 gallons 10 2 L Use types 10W AW32 ASLE H 150 ISO32 or universal hydraulic fluid Spin On Filter 15GPM 10 Micron 16 Thread When temperature is below 32 F 0 C...

Page 20: ...1 5 6 7 8 10 14 13 11 13 12 12 15 70 65 64 63 50 52 50 49 51 48 48 47 46 45 69 24 17 44 17 58 59 60 61 55 54 62 68 67 66 57 56 42 41 9 9 20 16 18 17 19 31 32 33 34 28 22 21 23 25 24 17 26 27 29 30 35...

Page 21: ...81 2000 Bolt M10 25 4 33 GB T 95 2000 Washer 10 4 34 GB T 93 1987 Lock washer 10 4 Part number Description Qty 35 GB T 3452 1 92 O Ring 80 3 55 1 36 PMJ22G 44 Filter 1 37 PMJ22G 07 00 Filter Fixed Pla...

Page 22: ...45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 1...

Page 23: ...xhaust 1 70 ST168F II 1080002 G gasket cylinder head 1 71 F6RTC Spark plug 1 72 GB5789 86 FB8 55 Flange bolt 8 55 4 73 ST168F 1040014 oil seal valve 2 Part Number Description Qty 74 ST160F 1040003 spr...

Page 24: ...rea Wedge movement is slow or erratic Air in the hydraulic oil system Purge air by extending and retracting the wedge several times until motion is smooth Debris lodged in beam guides Clear debris fro...

Page 25: ...tallation Use and Maintenance This warranty will not apply to parts and or labour if this log splitter is deemed to have been misused neglected involved in an accident abused loaded beyond its limits...

Page 26: ...diagnosis parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EM...

Page 27: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 28: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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