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REV 75551i-20130131  

20

75551i

 

ENGLISH

Engine Parts List

# Part Number

Description 

Qty

1

1 .5789 .0835

Flange Bolt M8×35

6

2

2 .11 .014

Oil Seal

2

3

83 .030007 .01

Cover, Crankcase

1

4

83 .127000 .01

Oil Level Sensor

1

5

1 .5789 .0612

Flange Bolt M6×12

11

6

83 .030010 .01

Plate, Coil

1

7

83 .120100 .01

Flywheel

1

8

83 .080001 .01

Cooling Fan

1

9

83 .060001 .01

Pulley, Starter

1

10

2 .02 .006

Nut M14×1 .5

1

11

83 .080100 .01 .2

Fan Cover

1

12

45 .060008 .00

Screw, Ratchet Guide

1

13

45 .060007 .00

Ratchet Guide

1

14

45 .060009 .00

Spring, Ratchet Guide

1

15

45 .060002 .00

Starter Ratchet (Iron)

2

16

45 .060003 .00

Spring, Ratchet

2

17

21 .061001 .01

Recoil Starter Reel

1

18

21 .061005 .00

Recoil Starter Spring

1

19

81 .061010 .01

Rope Cap

1

20

81 .061006 .00

Grip, Starter

1

21

2 .10 .001

Rope

1

22

2 .05 .050

Wire Clip(100(

1

23

83 .061100 .01 .2

Recoil Starter Cover

1

24

1 .5789 .0608

Flange Bolt M6×8

3

25

83 .091200 .01

Cover, Air Cleaner

1

26

83 .091300 .01

Element, Air Cleaner

1

27

1 .6177 .1 .06

Flange Nut M6

2

28

83 .090001 .01

Flange, Carburetor

1

29

83 .091100 .01

Base, Air Cleaner

1

30

83 .091006 .01

Buckle, Air Cleaner

1

31

83 .091008 .01

Plug

1

32

83 .091002 .02

Seal

1

33

83 .090004 .01

Pipe, Air Cleaner

1

34

83 .130004 .01

Gasket, Air Cleaner

1

35

83 .130000 .01

Carburetor Assembly

1

36

83 .130001 .01

Insulator, Carburetor

1

37

83 .130002 .01

Gasket, Insulator

2

38

1 .5789 .0620

Flange Bolt M6×20

2

39

83 .123000 .01

Ignition Coil

1

40

83 .030100 .01

Crankcase

1

41

83 .040013 .01

Lifter, Valve 

2

42

83 .030013 .01

Seal Strip, Crankcase  Cover 

2

43

2 .04 .002

Dowel Pin (8×14

2

44

1 .276 .6205

Bearing 6205

2

45

2 .14 .017

Semi Circular Key(4×6 .5×16(

1

46

83 .050100 .01

Crankshaft

1

47

83 .030008 .01

Gasket, Crankcase Cover

1

48

1 .9074 .4 .0510

Bolt And Washer Assembly M5×10

4

49

83 .080014 .01 .01

Air Guide Board

1

50

2 .03 .016

Washer, Drain Bolt((10×(16×1 .5(

1

51

2 .08 .037

Bolt, Drain (M10×1 .25×25(

1

52

83 .030009 .01

Gasket, Cylinder Head

1

# Part Number

Description 

Qty

53

83 .040006 .01

Valve, Exhaust

1

54

83 .040002 .01

Valve, Intake

1

55

2 .01 .017

Stud Bolt (M6×32)

2

56

83 .010100 .01

Cylinder Head

1

57

2 .15 .002

Spark Plug (F6RTC)

1

58

83 .040017 .01

Oil Seal, Valve

1

59

83 .040004 .01

Guide Plate, Push Rod

1

60

1 .5789 .0865

Flange Bolt M8×65

2

61

1 .5789 .0845

Flange Bolt M8×45

2

62

2 .01 .020

Stud Bolt M6×97

2

63

83 .040010 .01

Bolt, Rocker Arm

2

64

83 .040005 .01

Push Rod

2

65

83 .040003 .01

Spring, Valve

2

66

83 .040009 .01

Rocker Arm, Intake Valve

2

67

83 .040001 .01

Retainer, Valve Spring

2

68

83 .040014 .01

Valve Collar

2

69

21 .040020 .00

Adjusting Nut, Valve 

2

70

21 .040021 .00

Nut, Lock

2

71

83 .080200 .01

Air Shroud, Cylinder

1

72

23 .020001 .01

Breather Tube

1

73

83 .021101 .01

Cover, Cylinder Head

1

74

83 .021001 .01

Gasket, Cylinder Head Element

1

75

83 .021200 .01

Element, Cylinder Head

1

76

83 .020002 .01

Gasket, Cylinder Head Cover

1

77

83 .050301 .01

Ring, First Piston

1

78

83 .050302 .01

Ring, Second Piston

1

79

83 .050303 .01

Ring, Oil

1

80

2 .09 .002

Circlip ((16×(1)

2

81

83 .050005 .01

Piston

1

82

83 .050003 .01

Wrist Pin

1

83

83 .050200 .01

Connecting Rod

1

84

83 .040100 .01

Camshaft

1

85

83 .031000 .01

Oil Dipstick Assembly

1

86

83 .030035 .01

Oil Guide

1

87

81 .132001 .00

Cover, Stepper Motor

1

88

1 .818 .0306

Screw M3×6

2

89

81 .132200 .00

Stepper Motor

1

90

1 .9074 .1 .0408

Screw M4×8

2

91

82 .132100 .00

Stepper Motor Base

1

92

1 .819 .0508

Screw M5×8

1

93

81 .130010 .00

Spring, Connecter

1

94

81 .130008 .00

Connecter, Choke Valve Axis

1

95

83 .131000 .01

Carburetor

1

96

1 .9074 .3 .0512

Screw M5×12

1

97

81 .130007 .00

Clamp Board, Choke Control Line

1

98

83 .130005 .01

Support, Stepper Motor

1

99

1 .9074 .3 .0508

Screw M5×8

2

100 83 .131017 .00

Standard Main Jet

1

101 83 .061000 .01

Recoil Assembly

1

102 83 .091000 .01

Air Cleaner Assembly

1

103 83 .021000 .01

Cylinder Head Cover

1

Summary of Contents for 75551i

Page 1: ...999 www championpowerequipment com PORTABLE INVERTER GENERATOR sAVE ThEsE INsTRuCTIONs Important Safety Instructions are included in this manual MADE IN CHINA REV 75551i 20130131 3100 Max Watts 2800 R...

Page 2: ...on the cover Have questions or need assistance Do not return this product to the store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequentl...

Page 3: ...11 Maintenance and Storage 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 13 Cleaning 13 Spark Arrester Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 14 Storage...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...y hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided...

Page 6: ...as metal decking Use approved transfer equipment to isolate generator from your electric utility and notify your utility company before connecting your generator to your power system DANGER Sparks can...

Page 7: ...al equipment in the off position and then turn them on for operation Turn electrical equipment off before stopping the generator DO NOT tamper with the governed speed DO NOT modify the generator in an...

Page 8: ...for future reference 1 Fuel Cap Remove to add fuel 2 Recoil Starter Used to start the engine 3 Power Panel 4 Muffler 5 Maintenance Cover 6 Never Flat Wheels 7 Carrying Handle Inverter Controls and Fea...

Page 9: ...l overload 9 Output Light Remains ON during normal operating conditions Shuts OFF when generator is overloaded 10 Overload Indicator Light This light turns ON when the generator is overloaded and will...

Page 10: ...cover 5 Check engine oil level daily and add as needed 3 Remove oil fill cap dipstick to add oil 4 Add 0 6 L 0 63 qt of oil and replace oil fill cap dipstick DO NOT OVERFILL The recommended oil type i...

Page 11: ...fuel Use regular unleaded gasoline with a minimum octane rating of 85 Do not mix oil and gasoline Fill tank to approximately 6 4 mm in below the top of the tank to allow for fuel expansion DO NOT pump...

Page 12: ...ed of a truck regular flat or otherwise under staircases stairwells next to walls or buildings or in any other location that will not allow for adequate cooling of the generator and or the muffler DO...

Page 13: ...will be connected to a building electrical system consult your local utility company or a qualified electrician Connections must isolate generator power from utility power and must comply with all ap...

Page 14: ...tor Stopping the Engine 1 Turn off and unplug all electrical loads Never start or stop the generator with electrical devices plugged in or turned on 2 Let the generator run at no load for several minu...

Page 15: ...plug 5 Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition 6 Make certain the spark plug gap is 0 7 0 8 mm 0 028 0 031 in 7 Carefully thread the...

Page 16: ...frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenanc...

Page 17: ...attach the spark plug 11 Store the unit in a clean dry place out of direct sunlight Maintenance and Storage Generator Maintenance Make certain that the generator is kept clean and stored properly Only...

Page 18: ...4 mm 0 003 0 006 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Generator Specifications Model 75551i Rated Load 2800 Watts Maximum Load 3100 Watts...

Page 19: ...LUG STOP SW L W G B Y R YELLOW BLACK BLUE GREEN RED WHITE Br WHITE BLUE GREEN YELLOW WHITE GREEN BROWN BLACK WHITE B W W L G Y W G GENERATOR ENGINE G RECEPTACLE AC COIL SUB COIL W B W O O B W C W Y O...

Page 20: ...38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 63 62 65 66 67 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 6 7 85 86 87 88 89 90 91 93 95 96 97 100 64 68 98 99 13 92 37 101 2...

Page 21: ...89 0615 Flange Bolt M6 15 7 56 83 190001 01 Generator Fan 1 57 2 02 006 Nut M14 1 5 1 58 83 191100 01 Rotor Assembly 1 59 1 5789 0645 Flange Bolt M6 45 4 60 83 191200 05 Stator Assembly 1 Part Number...

Page 22: ...80 76 75 74 73 72 48 49 50 51 52 53 55 56 57 58 61 60 62 63 65 67 68 71 33 32 29 30 28 26 25 47 46 45 44 43 42 41 40 38 37 36 95 92 99 98 91 90 89 88 87 24 23 21 20 19 18 17 16 15 14 13 12 1 2 3 4 5 6...

Page 23: ...Guide Board 1 50 2 03 016 Washer Drain Bolt 10 16 1 5 1 51 2 08 037 Bolt Drain M10 1 25 25 1 52 83 030009 01 Gasket Cylinder Head 1 Part Number Description Qty 53 83 040006 01 Valve Exhaust 1 54 83 0...

Page 24: ...shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Gene...

Page 25: ...to parts and or labour if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorre...

Page 26: ...ject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRAN...

Page 27: ...ll be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted...

Page 28: ...talled along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to s...

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