Champion 44 WS Technical Manual Download

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Technical Manual

Single Tank
Rack Conveyor
with/without Prewash

With (FFPR26)

Basic

With (PR22)

With (PR36)

26" Front Feed

Model

22" Prewash

36" Prewash

Prewash

44KB

44KPRB

PR36/44KB

FFPR26/44KB

54KB

54KPRB

PR36/54KB

FFPR26/54KB

44WS

66WS

PR36/44WS

FFPR26/44WS

KL44

KL66

PR36/KL44

FFPR26/KL44

Machine Serial No.

March, 2005

Manual

P/N

112844

Rev. I

P.O. Box 4149

2674 N. Service Road

Winston-Salem, North Carolina 27115-4149

Jordan Station, Ontario, Canada L0R 1S0

336/661-1556

Fax: 336/661-1660

905/562-4195

Fax: 905/562-4618

www.championindustries.com

For machines beginning with serial no. 84000
thru 99999 and serial no. R1000 and above

Summary of Contents for 44 WS

Page 1: ...FPR26 54KB 44WS 66WS PR36 44WS FFPR26 44WS KL44 KL66 PR36 KL44 FFPR26 KL44 Machine Serial No March 2005 Manual P N 112844 Rev I P O Box 4149 2674 N Service Road Winston Salem North Carolina 27115 4149 Jordan Station Ontario Canada L0R 1S0 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 www championindustries com For machines beginning with serial no 84000 thru 99999 and serial no R1000...

Page 2: ... 562 4195 1 800 858 4477 1 800 263 5798 Fax 1 336 661 1660 Fax 1 905 562 4618 We strongly recommend that you Fax your orders NOTE When calling to order parts be sure to have the model number serial number voltage and phase of your machine COPYRIGHT 2005 by Champion Industries Inc Machine Data Plate with Model No Serial No Voltage and Phase is located on the right or left side of the Control Cabine...

Page 3: ...n to 3 9Kw 2 18Kw in the electric booster tank 04 01 93 84350 Redesign of booster cabinet components 10 20 93 85261 Redesign of control cabinet using Furnas components 09 02 94 86424 Replace SST rinse manifold with brass fittings 3 21 95 87001 Changed design of ON OFF circuit breaker switch new P N 111980 issued 5 12 95 87150 Redesigned pump assemblies and changed impellers to all stainless steel ...

Page 4: ... 4 P N 104429 to 113222 01 02 02 81 85 R2426 Change vacuum breaker 1 2 P N 100500 to 113220 01 02 02 70 74 78 82 R2562 Change vacuum breaker 1 4 P N 107069 to 113218 86 89 111 115 01 02 02 69 73 77 81 R2346 Change Parker Evans solenoid valve 1 4 P N 109885 85 89 111 116 and 1 2 P N 109886 to GC solenoid valve 1 2 P N 113352 along with repair kit coil and piping changes 01 02 02 112 115 116 R2208 A...

Page 5: ...AL SERVICE 15 MECHANICAL SERVICE 23 TABLE LIMIT SWITCH INSTALLATION 27 REPLACEMENT PARTS 31 ELECTRICAL SCHEMATICS 171 LIST OF FIGURES Figure 1 Fuse Blocks 15 Figure 2 Motor Overload 15 Figure 3 Pump Timer 16 Figure 4 Dual Float Switch 17 Figure 5 Tank Heat Thermostats 18 Figure 6 Booster Thermostat Locations Electric 18 Figure 7 Booster High Limit Thermostat Electric 18 Figure 8 Front View Typical...

Page 6: ... S N 89277 and above 60 Figure 32 Wash System Assembly PR22 FFPR26 S N 89277 and above 62 Figure 33 Wash System Assembly PR36 S N 89277 and above 64 Figure 34 Outside Rinse Piping with Electric Booster Prior to R1529 66 Figure 35 Outside Rinse Piping with Electric Booster After S N R1530 68 Figure 36 Fill and Outside Rinse Piping w No Booster or with Steam Booster All S N s 72 Figure 37 Fill and O...

Page 7: ...39 C Rise 154 Figure 68 K2 Steam Booster 156 Figure 69 Thrush Steam Booster 40 F 22 C 70 F 39 C Rise 158 Figure 70 Thrush Steam Booster 80 F 44 C Rise 160 Figure 71 Control Panel Electric Booster 70 F 39 C Rise 162 Figure 72 Control Panel Electric Booster 40 F 22 C Rise 164 Figure 73 Vent Hood Assembly 166 Figure 74 Dish Racks 168 ELECTRICAL SCHEMATICS B700930 J Wiring Diagram 44 54KB Steam Electr...

Page 8: ... clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operat...

Page 9: ... Electric Only Wash Tank Heater Element Final Rinse Piping Pushbutton Stop Switch Red Wash Spray Arms Pushbutton Start Switch Green Main Power Switch Circuit Breaker Control Transformer Solenoid Valve Pressure Gauge Pressure Reducing Valve PRV Factory installed on machines with boosters Top Mounted Control Cabinet Temperature Gauges Conveyor Crank and Crosshead Roller Assembly Cradle Assembly Idle...

Page 10: ...and return your warranty registration card within ten 10 days after the installation of your machine All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Champion constantly improves its prod ucts and reserves the right to make changes at any time or to change specifications or design with out n...

Page 11: ...4KPRB 54KPRB 66WS KL66 Single tank with 36 Prewash PR36 44KB PR36 54KB PR36 44WS PR36 KL44 Single tank with 26 Front Feed Prewash FFPR26 54KB FFPR26 44WS FPR26 KL44 FFPR26 44KB The 44KB and 54KB basic models along with their respective prewash options are high tem perature 180 F 82 C final rinse sanitizing models The 44WS models along with their respective prewash options are water and energy savi...

Page 12: ...4 This Page Intentionally Left Blank GENERAL ...

Page 13: ... being done on that circuit 1 The electrician should compare the electrical specifications on the machine electrical con nection plate located inside the control cabinet to the electrical power supply before con necting to the incoming service at a fused disconnect switch 2 Motor rotation was set at the factory Ensure proper rotation of the conveyor drive shaft red arrow on shaft shows direction o...

Page 14: ... changes per hour of kitchen air is recommended The typical exhaust ventilation requirements for a rack machine using a 180 F 82 C final rinse are The load end requires 150 CFM 1 4 SP 71 Liters sec with prewash The load end requires 200 CFM 1 4 SP 95 Liters sec without prewash The unload end requires 400 CFM 1 4 SP 189 Liters sec 2 An adjustable damper is supplied with the vent stacks for adjustin...

Page 15: ... curtains always go on each end of the dishwasher INSTALLATION Completing Installation WARNING Do not insert racks into machine before tanks fill with water Operating pumps dry will cause pump seal damage and leakage that can result in a motor failure 1 Remove any foreign material from inside the machine 2 Check to insure that drains and overflow pipes are operational and sealed 3 Position scrap s...

Page 16: ...Valve Pressure Regulating Valve Rinse Valve Vacuum Breaker Short Curtain Conveyor Direction Right to Left Model Upper Final Rinse Pipe Long Curtain Lower Final Rinse Pipe Final Rinse Drain off Adjustment Rinse Saver Magnet Rinse Saver Magnetic Switch Door Activated Drain overflow Assembly Wash Arm Spray Pipes Wash Arm Spray Pipes Conveyor Crank Control Cabinet Green Start Button Wash Water Tempera...

Page 17: ...rol cabinet will illuminate Float switch activated Tank s fill with water When machine is full float switch cuts off water and calls for heat Wait for proper temperature Conveyor drive motor is activated Wash pump starts Continuous power on wire 13 and 2 120V Detergent signal 20 psi required flow pressure Power to wire 70 and 2 120V Rinse Sanitize signal Wash pumps shut down timer Conveyor continu...

Page 18: ... flat rack Spread silverware evenly in a single layer in a flat rack or upright loosely packed in a cutlery rack 7 Push the rack into the machine and the pumps will start automatically 8 Check the rinse pressure and temperature as the racks pass through the final rinse This rinse pressure MUST be 20 22 psi 138 151 kPa and the final rinse temperature MUST be 180 F 82 C minimum 9 The pumps will auto...

Page 19: ...against solid objects 3 Remove the spray pipes by a 1 4 turn counterclockwise Remove the end plug from each spray pipe Flush pipe and nozzles until clean Do not strike spray pipes against solid objects Replace end plugs verify that rubber seals are in place on manifolds Reinstall spray pipes using a 1 4 clockwise turn 4 Remove and clean curtains Hang them off the dishtable to dry 5 Leave the doors...

Page 20: ...used for best results Consult your chemical supplier for proper type and procedures If you have the chemical sanitizing model KL44 and KL66 carefully follow the following pro cedure before deliming DANGER Deliming solution rinse agents or other acids must not come in contact with house hold bleach sodium hypochlorite or any chemicals containing chlorine iodine bromine or flourine Mixing may cause ...

Page 21: ... box Low or no water Main water supply is turned off Turn on house water supply Drain overflow tube is not in place and seated Place and seat drain tube Machine doors not fully closed Close doors securely Faulty fill valve Contact your service agency Stuck or defective float Check floats and clean Clogged Y strainer Clean or replace Continuous water filling Stuck or defective float Check floats an...

Page 22: ...e sure the thermostat is set to maintain 180 F 82 C temperature KL models check incoming water is set min 120 F 49 C 140 F 60 C Check valve to be sure it is clean and operating Defective thermometer Check for proper setting or replace Poor washing results Detergent dispenser not operating properly Contact detergent supplier Insufficient detergents Contact detergent supplier Food Soil concentration...

Page 23: ...rom line voltage electrical overloads In addition an auxilary set of switch contacts is built into the overload The switch contacts disconnect 120VAC power to the motor contactor coils in the event of an overload condition Refer to Fig 2 Note the Switch Lever on the Overload If the switch lever is off with the 0 showing then the overload has tripped on an overload To Reset the Motor Overload Flip ...

Page 24: ...resets The dishrack moves off the idle pump switch lever The switch contacts close 1CR energizes and contacts 1 9 open removing 120VAC from the pump timer reset coil The pump timer begins to time down for its preset time setting The timer is reset each time the idle pump switch is activated If the timer is reset only once it will time out and shut the pumps off after the rack has exited the dishwa...

Page 25: ...the top float is up the top reed switch contacts are closed Initial Fill When the tank is completely empty both floats are down and their reed switch contacts are open The control relay for the float switch is de energized The fill valve for the tank is energized and the tank begins to fill with water As the water level in the tank rises the bottom float begins to move up When the bottom float is ...

Page 26: ...ress the red button in to reset the high limit Determine the cause of the high temperature condition Refer to Fig 6 and Fig 7 Electric Booster Heat is controlled by two thermostats 1 The control thermostat which regulates the temperature 2 The high limit thermostat which protects from overheating 3 Each tank has a control and a high limit thermostat Location The control thermostat is enclosed in a...

Page 27: ...ion A Booster tank element View of calrod coils Terminal Connections view of element Terminal Connections view of element ELECTRICAL SERVICE Cont Heater Element Wiring Booster Tank and Wash Tank Heater Elements Refer to the illustrations and follow the steps below to properly install terminal jumpers and to make line power connections to a replacement element Step 1 Hold the element assembly with ...

Page 28: ...rload 1 Check for proper voltage between L1 L2 or L1 L2 L2 L3 L1 L3 for 3 phase 2 Check FLA on motor leads L1 L2 also L3 for 3 phase using amp tester Motor full load amp FLA ratings are stamped on motor nameplate Motor Replacement 1 Disconnect the power to the machine 2 Disconnect the wires at the motor junction box 3 Make note of the motor connections in order to phase the replacement correctly 4...

Page 29: ... control cabinet are good Electric Heat Only 4 Tank Heat thermostats and or High limit thermostats operate correctly 5 Booster Heat thermostats and or High limit thermostats operate correctly ELECTRICAL SERVICE Dual Float Troubleshooting Diagrams YES Water Shuts OFF Machine is in Final Rinse Mode Not a Dual Float Problem System Checks System Checks YES YES YES YES YES YES NO NO NO NO NO NO NO Wash...

Page 30: ... to Fig 8 and Fig 9 Champion built in boosters are constructed of stainless steel and have locations for three electric booster heater elements 1 The two booster configurations for rack conveyor models are Single tank 40 F 22 C rise booster Two tank 70 F 39 C rise booster except WS The total Kw rating of the booster assembly is determined by the model number of the machine and the minimum temperat...

Page 31: ...erclockwise Do not strike the impeller with a hammer to loosen or remove it 10 Check the impeller counterbore for shim washers Be sure to reinstall Not all impellers have shims 11 Remove the old seal and discard Check the seal seat in the pump flange and clean thoroughly 12 Clean the seating surface on the motor shaft with 600 emery paper or crocus cloth 13 Check the water slinger and replace if w...

Page 32: ...dle pump switch then the timer will time out after its preset time and the pumps will stop Magnetic Switch and Magnet Refer to Fig 11 The magnetic switches are located on the underside of the tank hood Studs are welded on the hood and the switches are nutted securely in place The magnets are mounted on the ends of the idle pump and rinse saver levers by screws and nuts The magnets are enclosed in ...

Page 33: ...assembly The clutch assembly couples the output shaft of the gear reducer to the crank assembly Clutch Adjustment The clutch assembly is torqued at the factory to 12 ft lbs This allows the clutch to slip if the conveyor cradle assembly jams Refer to Fig 17 To adjust the clutch 1 Loosen the two set screws in the clutch adjusting nut 2 Tighten the adjusting nut only enough so that the clutch assembl...

Page 34: ...the lower front and side panels to access the clutch and gear reducer Refer to Fig 16 7 Remove Screw D quantity 4 1 4 20 x 3 8 round head screws that hold the bearing and shaft seal in the bearing housing 8 Loosen Screw E quantity 2 bearing set screws and slide the bearing and seal assembly down the clutch shaft Refer to Fig 17 9 Loosen Screw F quantity 2 clutch set screws on the bottom of clutch ...

Page 35: ... a table limit switch is 1 7 8 48mm measured from the wall to the backside of the dishtable backsplash See Fig A NOTE If you do not have 1 7 8 48mm clearance you will not be able to install the switch assembly A Inspect the Installation Kit Be sure that your kit contains 1 Switch bracket 315339 1 Table limit switch assy 111165 2 10 32 x 1 4 truss head screw 100213 1 Switch spring rod assy 111166 2...

Page 36: ...2mm hole required for this installation Greenlee P N 28154 Punch P N 28155 Die These parts may be ordered through a local dealer P N 28451 Bolt III Installation A Cutting and Drilling the Dishtable Refer to Fig C for L R installation Refer to Fig D for R L installation 1 Check the paper template provided in your installation kit 2 Note that the template will work for both L R R L operations For L ...

Page 37: ...y IV Wiring and Final Mounting of the Table Limit Switch Assembly Note 1 Wiring should be made in accordance with local electrical codes Note 2 Champion recommends a ground wire from the switch to the junction box A Locating and Wiring of Junction Box 1 Remove the front lower panel of the dishwasher The junction box is located near the center of the lower frame See Fig E 2 Open the junction box an...

Page 38: ...in the switch assembly 9 Close the switch cover Apply a thread locking compound to the threads of the 10 32 x 1 2 screws Mount the switch assembly to the dishtable V Testing Table Limit Switch Operation 1 Start the dishwasher and load enough racks to activate the limit switch while the conveyor and pumps are running 2 Observe the dishrack as it contacts the switch rod assembly The dishwasher conve...

Page 39: ...31 REPLACEMENT PARTS REPLACEMENT PARTS ...

Page 40: ...onveyer Drive Assembly REPLACEMENT PARTS LH INPUT 1R022 TANK 38 39 37 36 35 34 33 32 31 28 40 23 18 22 44 21 47 20 29 28 27 26 6 5 4 3 2 1 42 43 41 8 9 10 45 30 25 24 14 13 12 19 18 16 RH INPUT 17 14 13 12 15 7 11 46 ...

Page 41: ...104915 Key 3 16 X 3 16 X 1 1 4 Lg 1 20 100870 Slinger water 1 21 109661 Limiter torque Includes item 47 1 22 202675 Shaft drive 1 23 109374 Shield drip 1 24 100382 Bearing 1 25 102244 Seal 5 8 2 Piece 1 26 104923 Screw 1 4 20 X 3 8 Round hd 4 27 100143 Nut grip 3 8 16 4 28 104618 Washer flat 3 8 8 29 B1074 1 Housing bearing 1 30 108820 Gasket bearing housing 1 31 100153 Bolt 3 8 16 X 1 Hex hd 4 32...

Page 42: ...gure 19 Track and Cradle Assembly For machines beginning with S N 84565 and above except KL 44 66 beginning with S N 90513 and above REPLACEMENT PARTS 5 9 10 3 2 1 3 6 7 13 14 4 14 14 14 11 11 3 4 12 8 1R023 ...

Page 43: ...Shoulder bolt 10 9 316899 Cradle 44KB 44WS KL44 Beginning with S N 84565 1 10 316900 Cradle 54KB Beginning with S N 84565 1 11 100142 Nut grip 5 16 18 10 12 315278 Support Front RH 1 13 315279 Support Front LH 1 14 408092 Slide Assy Cradle 4 408138 Cradle Assy 44KB 44WS KL44 includes items 7 8 9 11 1 Beginning with S N 84565 and above 408139 Cradle Assy 54KB includes items 7 8 10 11 1 Beginning wi...

Page 44: ...adle Assembly PR22 PR36 All S N s PR36 Shown REPLACEMENT PARTS 1R025 4 4 11 15 16 10 1 12 20 21 9 2 6 5 8 7 14 13 12 17 3 22 22 22 22 5 6 3 18 19 Old Style rollers used prior to S N 84565 are no longer available Use P N 408092 ...

Page 45: ...42 Nut grip 5 16 18 PR36 6 9 204513 Pawl PR22 4 10 204513 Pawl PR36 6 11 100073 Screw 1 4 20 x 1 2 Truss hd 8 12 100141 Nut grip 1 4 20 6 13 110857 Shoulder bolt PR22 8 14 110857 Shoulder bolt PR36 10 13 312955 Cradle PR22 8 16 312954 Cradle PR36 1 17 313357 Cradle connector 1 18 315278 Support Front RH PR22 R L 1 19 315278 Support Front RH PR36 1 20 315279 Support Front LH PR22 L R 1 21 315279 Su...

Page 46: ...38 Figure 21 Track and Cradle Assembly KL 44 66 Only For machines beginning with S N 90513 and above REPLACEMENT PARTS 4 8 9 2 1 2 5 6 12 13 3 3 13 13 13 10 11 2 3 11 7 1R026 ...

Page 47: ...1296 Screw 10 32 x 3 8 9 3 100194 Nut Grip 10 32 9 4 100073 Screw 1 4 20 x 1 2 8 5 100141 Nut Grip 1 4 20 8 6 204513 Pawl 10 7 110857 Shoulder Bolt 10 8 322552 Cradle 1 9 102376 Washer 5 16 x 3 4 x 1 16 10 10 109009 Nut 5 16 w nylon insert 10 11 315278 Support front RH 1 12 315279 Support front LH 1 13 408092 Slide Assy Cradle 4 412005 Cradle Assembly Includes items 6 10 1 ...

Page 48: ...sh and Prewash All S N s REPLACEMENT PARTS 10 11 12 14 13 9 50 30 47 45 2 1 46 53 44 43 42 41 40 1 2 3 4 5 6 7 8 19 20 21 15 52 2 43 51 17 16 18 22 23 24 25 26 27 28 48 49 50 30 33 31 32 29 34 29 36 31 32 35 37 38 31 39 47 ORIENTATION B Pump Discharge Bottom Right ORIENTATION A Pump Discharge Top Left 1R027 1 piece Volute Flange Pump Detail ...

Page 49: ... all machines beginning with S N 86856 and above 1 100739 Bolt 5 16 18 X 3 4 Hex hd 8 2 102376 Washer flat 5 16 12 3 110421 Motor 2 HP 208 240V 60Hz 1Ph 1 4 110422 Motor 2 HP 208 240V 460V 60Hz 3Ph 1 5 112221 Motor 2 HP 380V 50Hz 3Ph 1 6 180273 Motor 2 HP 380V 60Hz 3Ph 1 7 180246 Motor 2 HP 415V 50Hz 3Ph 1 8 111740 Motor 2 HP 575V 60Hz 3Ph 1 9 110419 Motor 1 HP 115V 208 240V 60Hz 1Ph 1 10 110420 M...

Page 50: ...44 54KB KL44 44WS FFPR26 52 312645 Base motor mount 1 53 322550 Strainer pump intake KL44 66 wash pump only 1 Pump Assemblies ORIENTATION A 451524 Pump Assy lHP 208 240V 60Hz lPH Includes items 1 2 9 15 26 27 29 32 34 39 1 451523 Pump Assy lHP 208 240V 460v 60Hz 3PH Includes items 1 2 10 15 26 27 29 32 34 39 1 451637 Pump Assy lHP 575V 60Hz 3PH Includes items 1 2 14 15 26 27 29 32 34 39 1 451668 P...

Page 51: ...6 28 29 32 34 39 1 451362 Pump Assy 2HP 208 240V 460V 60Hz 3PH Includes items 1 2 4 15 26 28 29 32 34 39 1 451657 Pump Assy 2HP 380V 50Hz 3PH Includes items 1 2 5 15 26 28 29 32 34 39 1 451673 Pump Assy 2HP 380V 60Hz 3PH Includes items 1 2 6 15 26 28 29 32 34 39 1 451641 Pump Assy 2HP 415V 50Hz 3PH Includes items 1 2 7 15 26 28 29 32 34 39 1 451636 Pump Assy 2HP 575V 60Hz 3PH Includes items 1 2 8 ...

Page 52: ...44 Figure 23 Idle Pump Mechanism All S N s REPLACEMENT PARTS TANK BOTTOM 9 STUD WELDED TO TANK BOTTOM 12 2 6 5 2 8 7 3 1 3 4 11 10 1R028 ...

Page 53: ... 104618 Washer flat 3 8 A R 7 316560 Pivot arm idle pump 1 8 100194 Nut grip 10 32 1 9 111026 Magnet 1 10 111319 Screw 6 32 x 1 2 Truss hd 2 11 113721 Reed Switch Aleph 1 12 104971 Nut grip 6 32 2 408221 Idle Pump Mechanism Assy R L 44KB 44WS KL44 54KB PR36 R LPR26 includes items 1 10 1 408220 Idle Pump Mechanism Assy L R 44KB 44WS KL44 54KB PR36 R L PR26 includes items 1 10 1 NOTE For Idle Pump M...

Page 54: ...46 Figure 24 Idle Pump Switch FFPR26 Only R L Shown All S N s REPLACEMENT PARTS 4 5 3 1 TANK BOTTOM 8 9 10 STUD WELDED TO TANK BOTTOM 7 7 6 2 1R029 ...

Page 55: ... Qty 1 111029 Cam 1 2 107137 Bolt 10 32 x 7 8 Hex hd 1 3 314093 Support pivot arm 1 4 315181 Stiffener R L direction machine only 1 5 315182 Stiffener L R direction machine only 1 6 314106 Pivot arm 1 7 104971 Nut grip 6 32 4 8 111026 Magnet 1 9 111319 Screw 6 32 x 1 2 Truss hd 2 10 113721 Switch Reed Aleph 1 ...

Page 56: ...48 Figure 25 Wash System Assembly For machines prior to S N 84565 REPLACEMENT PARTS Rear of Hood Tank Bottom 15 10 8 7 6 25 9 11 3 14 1 13 16 17 18 17 19 21 5 2 20 21 4 12 23 24 3 2 22 2 1 1R030 ...

Page 57: ... 3 10 108447 Cap 1 11 108443 Gasket 1 12 312618 Standpipe L to R 1 13 108345 Gasket Standpipe 1 14 406136 Spray Pipe Assembly includes items 6 7 8 9 10 11 15 25 9 15 108441 Nut Plain M5 8 16 100154 Nut Plain 5 16 18 4 17 102376 Washer Flat 5 16 8 18 106013 Washer Lock 5 16 Split 4 19 100740 Bolt 5 16 18 x 1 Hex Head 4 20 100073 Screw 1 4 20 x 1 2 Truss Head 2 21 100141 Nut Grip 1 4 20 11 22 100736...

Page 58: ... Figure 26 Wash System Assembly PR22 FFPR26 For machines prior to S N 84565 REPLACEMENT PARTS 10 4 11 24 25 12 14 13 11 5 9 6 1 2 3 6 17 18 19 20 21 22 23 REAR OF HOOD TANK BOTTOM 16 15 7 5 15 1 2 3 1R031 ...

Page 59: ...dpipe High Hood 1 9 100736 Bolt 1 4 20 x 3 4 Hex Head 2 10 100740 Bolt 5 16 18 x 1 Hex Head 4 11 102376 Washer Flat 5 16 8 12 108345 Gasket Standpipe 1 13 106013 Washer Lock 5 16 Split 4 14 100154 Nut Plain 5 16 18 4 15 108443 Gasket Spray Pipe 1 16 Spray Pipe No longer available as separate part use Item 24 or 25 1 17 108444 Nozzle Bottom 3 18 108441 Nut Plain M5 8 19 108447 Cap 1 20 108445 Adapt...

Page 60: ...52 Figure 27 Wash System Assembly PR36 For machines prior to S N 84565 REPLACEMENT PARTS 20 10 17 22 12 4 21 3 2 1 14 13 16 17 18 21 1 3 11 5 9 15 10 8 7 6 REAR OF HOOD TANK BOTTOM 1R032 ...

Page 61: ...d 8 7 108446 Nozzle Top 4 8 108445 Cap Adapter 1 9 108444 Nozzle Bottom 3 10 108447 Cap 1 11 108443 Gasket Spray Pipe 1 12 313576 Standpipe High Hood 1 13 108345 Gasket Standpipe 1 14 406136 Spray Pipe Assembly includes item 6 7 8 9 10 15 5 15 108441 Nut Plain M5 8 16 100154 Nut Plain 5 16 18 4 17 102376 Washer Flat 5 16 8 18 106013 Washer Lock 5 16 Split 4 19 100740 Bolt 5 16 18 x 1 Hex Head 4 20...

Page 62: ...e 28 Wash System Assembly For machines beginning with S N 84565 thru 89276 REPLACEMENT PARTS 21 22 23 24 25 26 5 8 7 4 3 2 10 11 12 4 3 14 13 11 7 6 2 15 16 2 18 20 27 19 17 1 REAR OF HOOD TANK BOTTOM 15 1R033 ...

Page 63: ...Bolt 5 16 18 x 1 Hex hd 4 11 102376 Washer flat 5 16 8 12 108345 Gasket standpipe 1 13 106013 Washer lock 5 16 split 4 14 100154 Nut plain 5 16 18 4 15 316772 Plate restrictor 1 16 316773 Slide restrictor 1 17 316681 Manifold Assy lower 1 18 111454 Plate locking manifold 9 19 111505 O ring 9 20 111370 Bolt 10 32 x 5 8 Hex hd locking 36 21 108444 Nozzle bottom 3 22 108441 Nut plain M5 8 23 108447 C...

Page 64: ...Wash System Assembly PR22 FFPR26 For machines beginning with S N 84565 thru 89276 REPLACEMENT PARTS 9 11 12 18 19 13 14 15 14 16 17 23 1 22 24 25 26 27 28 29 32 2 3 5 5 20 21 12 10 5 4 3 2 1 30 31 8 7 6 8 7 6 1R034 ...

Page 65: ...2 Hex hd 1 11 313212 Bracket standpipe 1 12 100141 Nut grip 1 4 20 4 13 100740 Bolt 5 16 18 x l Hex hd 4 14 102376 Washer flat 5 16 8 15 108345 Gasket standpipe 1 16 106013 Washer lock 5 16 Split 4 17 100154 Nut plain 5 16 18 4 18 315625 Standpipe Standard 1 19 316885 Standpipe High Hood 1 20 316773 Slide restrictor 1 21 316772 Plate restrictor 1 22 Spray pipe Not available as separate part use It...

Page 66: ...30 Wash System Assembly PR36 For machines beginning with S N 84565 thru 89276 REPLACEMENT PARTS 5 9 8 4 3 2 15 10 11 12 4 3 14 13 11 7 6 2 15 16 2 18 20 27 21 22 23 24 25 26 19 17 1 REAR OF HOOD TANK BOTTOM 1R035 ...

Page 67: ...dpipe Standard 1 9 316885 Standpipe Hi Hood 1 10 100740 Bolt 5 16 18 x 1 Hex hd 4 11 102376 Washer flat 5 16 8 12 108345 Gasket standpipe 1 13 106013 Washer lock 5 16 Split 4 14 100154 Nut plain 5 16 18 4 15 316772 Plate restrictor 1 16 316773 Slide restrictor 1 17 316691 Manifold Assy lower 1 18 111454 Locking Plate manifold 5 19 111505 O ring 5 20 111478 Bolt 10 32 x 1 2 Hex hd Locking 20 21 108...

Page 68: ...60 Figure 31 Wash System Assembly For machines beginning with S N 89277 and above REPLACEMENT PARTS 8 9 4 3 2 10 11 12 4 3 14 13 11 7 5 6 2 15 16 2 18 20 21 22 23 19 17 1 REAR OF HOOD TANK BOTTOM 1R036 ...

Page 69: ...pe Weldment standard 1 9 316885 Standpipe Weldment high hood 1 10 100740 Bolt 5 16 18 x 1 Hex Head 4 11 102376 Washer 5 16 x 3 4 x 1 16 8 12 108345 Gasket 3 x 3 x 1 8 1 13 106013 Washer Lock 5 16 Split 4 14 100154 Nut Plain 5 16 18 4 15 316772 Plate Adjustable Restrictor 1 16 316773 Slide Adjustable Restrictor 1 17 316681 Manifold Weld 4 Hole 1 18 111454 Locking Plate Manifold 9 19 111505 O ring W...

Page 70: ...es beginning with S N 89277 and above REPLACEMENT PARTS 15 13 14 16 17 18 19 20 21 19 22 4 27 26 2 1 28 25 5 6 9 9 24 23 14 12 9 7 8 6 5 4 3 10 11 10 11 2 1 26 27 28 FFPR36 High Hood Only additional deflector assy after second nozzle of each spraypipe 1R037 ...

Page 71: ...1 13 313212 Bracket Standpipe 1 14 100141 Nut Grip 1 4 20 2 15 100073 Bolt 1 4 20 x 2 1 2 Truss Head 1 16 315625 Standpipe PR22 PR26 1 17 316886 Standpipe PR22 PR26 High Hood 1 18 100740 Bolt 5 16 18 x 1 Hex Head 4 19 102376 Washer 4 16 x 3 4 x 1 16 8 20 108345 Gasket 3 x 3 x 1 8 1 21 106013 Washer Lock 5 16 Split 4 22 100154 Nut Plain 5 16 18 4 23 316772 Plate Adjustable Restrictor 1 24 316773 Sl...

Page 72: ...igure 33 Wash System Assembly PR36 For machines beginning with S N 89277 and above REPLACEMENT PARTS 8 9 10 11 12 4 3 14 13 11 7 2 15 16 2 18 20 19 21 22 23 17 1 2 4 5 6 3 REAR OF HOOD TANK BOTTOM 15 1R038 ...

Page 73: ...dified PR36 1 9 316885 Standpipe PR36 High Hood 1 10 100740 Bolt 5 16 18 x 1 Hex Head 4 11 102376 Washer 5 16 x 3 4 x 1 16 8 12 108345 Gasket 3 x 3 x 1 8 1 13 106013 Washer Lock 5 16 Split 4 14 100154 Nut Plain 5 16 18 4 15 316772 Plate Adjustable Restrictor 1 16 316773 Slide Adjustable Restrictor 1 17 316691 Manifold Weld 2 Hole 1 18 111454 Locking Plate Manifold 5 19 111478 Bolt 10 32 x 1 2 W Lo...

Page 74: ...N 900734 Figure 34 Outside Rinse Piping With Electric Booster Prior to Serial Number R1529 REPLACEMENT PARTS TOP OF HOOD WATER INLET 43 BACK OF HOOD 42 7 10 29 7 28 30 7 7 8 7 15 16 17 7 18 7 19 20 21 25 26 27 22 24 31 32 22 33 34 35 41 40 39 36 37 38 23 TO FINAL RINSE 10 9 7 6 8 3 1 2 4 11 5 5 TO BOOSTER BACK OF HOOD 11 13 TO BOOSTER THERMOMETER LEAD 10 1R039 ...

Page 75: ... 3 4 NPT x 1 4 NPT Brass 1 21 100947 Nipple 1 4 NPT x Close Brass 1 22 103403 Tee 1 4 NPT Brass 1 23 102500 Plug 1 4 NPT Brass 1 24 109909 Fitting compression 1 4 NPT x 1 2 O D 1 25 110134 Nipple 1 4 NPT x 2 1 2 Brass 1 26 106418 Petcock 1 4 NPT Female Brass 1 27 100135 Gauge pressure 0 60 PSI Male 1 28 311694 Bracket piping support 1 29 107550 Valve pressure reducing 3 4 NPT Brass 1 30 110768 Str...

Page 76: ...530 REPLACEMENT PARTS TOP OF HOOD WATER INLET 39 BACK OF HOOD 38 7 10 25 7 24 26 7 7 8 7 14 16 17 22 34 21 15 23 18 20 27 28 20a 29 30 31 37 36 35 32 33 34 19 TO FINAL RINSE 10 9 7 7 6 8 3 1 2 4 11 5 5 TO BOOSTER 13 12 TO BOOSTER THERMOMETER LEAD DETAIL B DETAIL A 10 1R039r02 30a ...

Page 77: ... NPT x 1 4 NPT Brass 1 16 102403 Bushing Reducing 3 4 NPT x 1 4 NPT Brass 1 17 100947 Nipple 1 4 NPT x Close Brass 1 18 103403 Tee 1 4 NPT Brass 1 19 102500 Plug 1 4 NPT Brass 1 20 109909 Compression fitting 1 4 NPT x 1 2 OD 1 20a 109909 Fitting compression 1 4 NPT x 1 2 OD Prior to S N R2425 1 20a 111250 Fitting compression 1 2 OD x 1 2 MPT After S N R2426 1 21 110134 Nipple 1 4 NPT x 2 1 2 Brass...

Page 78: ...t grip 1 4 20 1 Detail A 601076 Piping Assy Final Rinse includes items 1 5 7 11 15 21 23 34 Detail B 601247 Piping Assy Wash Rinse includes items 5 7 8 10 12 14 16 20 24 403563 Piping Assy Fill includes items 20a 29 36 900836 Kit Repair 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 900837 Kit Repair 3 4 Vacuum Breaker Includes one each of 108351 and 113223 Between serial number ...

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Page 80: ...K OF HOOD FROM STEAM BOOSTER WITH STEAM BOOSTER 21 1 2 5 3 6 7 8 9 10 11 12 6 13 6 7 6 5 6 14 18 19 15 16 17 20 25 6 9 26 24 23 27 28 22a 29 30 37 36 31 35 34 32 33 4 38 39 40 4 22 6 13 6 7 6 5 8 14 18 19 15 16 17 20 22 1R040r02 21 30a Piping for machines with Serial Numbers After R1529 Piping for machines with Serial Numbers Prior to R1529 ...

Page 81: ...ipple 1 4 NPT x 2 1 2 Brass 1 16 106418 Petcock 1 4 NPT Female Brass 1 17 100135 Gauge pressure 0 60 PSI Male 1 18 102403 Bushing reducing 3 4 NPT x 1 4 NPT Brass 1 19 100947 Nipple 1 4 NPT x Close Brass 1 20 103403 Tee 1 4 NPT Brass 1 21 102500 Plug pipe 1 4 NPT Brass 1 22 109909 Fitting compression 1 4 NPT x 1 2 O D 1 22a 109909 Fitting compression 1 4 NPT x1 2 OD Prior to S N R2425 1 22a 111250...

Page 82: ...T X 7 8 O D 1 40 107314 Tubing 7 8 O D Copper A R 403564 Piping Assy Wash Rinse includes items 1 thru 13 18 19 20 25 26 1 403563 Piping Assy Fill includes items 26 29 thru 37 1 900734 Kit Conversion Stainless Steel Manifold Prior to S N 86424 900836 Kit Repair 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 900837 Kit Repair 3 4 Vacuum Breaker Includes one each of 108351 and 11322...

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Page 84: ...CK OF HOOD 42 7 10 29 7 28 30 1 2 6 3 4 5 7 8 9 10 11 12 13 7 14 7 8 7 15 16 17 7 18 7 19 20 21 25 26 27 22 24 31 32 24a 33 34 35 41 40 39 36 37 38 23 1R041 34a One piece welded Stainless Steel Manifold Assembly used on machines built prior to S N 86424 no longer available It has been replaced by Conversion Kit P N 900734 ...

Page 85: ...T Brass 1 16 100209 Nipple 1 2 NPT x Close Brass 1 17 102412 Coupling 1 2 NPT Female Brass 1 18 100599 Cross 3 4 NPT Brass 1 19 107418 Tee 3 4 NPT x 1 4 NPT Brass 1 20 102403 Bushing Reducing 3 4 NPT x 1 4 NPT Brass 1 21 100947 Nipple 1 4 NPT x Close Brass 1 22 103403 Tee 1 4 NPT Brass 1 23 102500 Plug 1 4 NPT Brass 1 24 109909 Fitting compression 1 4 NPT x 1 2 O D 1 24a 109909 Fitting compression...

Page 86: ...russ hd 1 43 100141 Nut grip 1 4 20 1 601247 Piping Assy Final Rinse includes items 3 4 5 6 7 8 9 10 14 1 601077 Piping Assy Wash Rinse includes items 5 8 10 11 12 13 15 17 18 22 23 1 403563 Piping Assy Flll includes items 23 26 27 28 29 30 31 32 33 34 1 900734 Kit Conversion Stainless Steel Manifold Prior to S N 86424 900836 Kit Repair 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113...

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Page 88: ... REPLACEMENT PARTS 13 5 14 31 15 16 SERIAL NUMBER RANGE 82305 to R1650 AFTER SERIAL NUMBER R1651 TOP OF HOOD TO FINAL RINSE 8 7 5 6 4 1 2 3 9 10 TO BOOSTER 3 16 15 14 23 BACK OF HOOD 24 25 22 21 20 18 19 5 13 5 17 5 13 12 11 8 10 TO BOOSTER 30 31 32 33 29 28 27 25a 26 14 34 THERMOMETER LEAD WATER INLET 1R042B 28a ...

Page 89: ...NPT x 3 Brass 1 13 102517 Tee 1 2 NPT x 1 2 NPT x 1 4 NPT Brass 1 14 110134 Nipple 1 4 NPT x 2 1 2 Brass 2 15 106418 Petcock 1 4 NPT Female 1 16 100135 Gauge pressure 0 60 PSI Male 1 17 108265 Valve pressure reducing 1 2 NPT 1 18 100073 Screw 1 4 20 x 1 2 Truss hd 1 19 104421 Strainer line 1 2 NPT Brass 1 20 100947 Nipple close 1 4 NPT Brass 1 21 316238 Bracket piping support 1 22 103403 Tee 1 4 N...

Page 90: ... Rinse includes items 5 8 10 thru 17 19 20 22 24 25 1 601104 Piping Assy Final Rinse includes items 1 thru 10 1 403563 Piping Assy Fill includes items 14 25 27 thru 34 1 900836 Kit Repair 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 900837 Kit Repair 3 4 Vacuum Breaker Includes one each of 108351 and 113223 Between serial number range R2289 and R2435 maintained 1 4 valves switc...

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Page 92: ...ng with S N 82305 and above REPLACEMENT PARTS TOP OF HOOD BACK OF HOOD TO BOOSTER TO BOOSTER BACK OF HOOD STEAM BOOSTER OPTION WATER INLET 1 2 3 4 4 5 6 7 8 9 10 11 5 12 23 21 22 13 14 5 15 16 17 24 26 25 27 28 29 27a 14 5 39 5 38 11 23 22 21 5 20 19 18 20 8 37 30 31 32 15 33 34 35 36 1R043 31a ...

Page 93: ...ve 1 113357 Replacement Coil 120V 1 12 100209 Nipple close 1 2 NPT Brass After S N R2436 1 13 102567 Nipple 1 2 NPT x 3 Brass 1 14 102517 Tee 1 2 NPT x 1 2 NPT x 1 4 NPT Brass 1 15 110134 Nipple 1 4 NPT x 2 1 2 Brass 1 16 106418 Petcock 1 4 NPT Female Brass 1 17 100135 Gauge pressure 1 18 102504 Pipe plug 1 2 NPT Brass 1 19 102514 Tee 1 2 NPT Brass 1 20 109925 Fitting compression 1 2 NPT x 5 8 O D...

Page 94: ...3 Locknut 1 4 NPT Brass 1 37 201669 Locknut 1 4 NPT Nickel Plated 1 38 104421 Line strainer 1 2 NPT Brass 1 39 108265 Valve pressure reducing 1 2 NPT 1 601105 Piping Assy W R No booster includes items 1 thru 23 1 403563 Piping Assy fill includes items 15 23 32 thru 39 1 900836 Kit Repair 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 900837 Kit Repair 3 4 Vacuum Breaker Includes ...

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Page 96: ...88 Figure 40 Cold Water Thermostat for Prewash Option All S N s REPLACEMENT PARTS COLD WATER INLET TOP OF PREWASH HOOD 1 2 3 6 11 7 8 10 4 5 18 12 16 17 19 20 21 23 22 24 PREWASH TANK 9 13 14 15 ...

Page 97: ...ent Coil 120V 1 11 100947 Nipple Close 1 4 NPT Brass 1 12 319549 Bracket piping support 1 13 108265 Valve pressure reducing 1 2 NPT 1 14 100947 Nipple Close 1 4 NPT Brass 1 15 102388 Bushing reducer 1 2 x 1 4 Brass 1 16 104421 Line strainer 1 2 NPT Brass 1 17 102438 Elbow street 1 2 NPT x 90 Brass 1 18 100141 Nut grip 1 4 20 1 19 107922 Box thermostat and cover 1 20 107966 Nut grip 10 32 w nylon i...

Page 98: ...and Rinse Drain Off KL 44 66 Only For machines beginning with S N 90513 and above REPLACEMENT PARTS 22 23 24 12 11 13 22 21 REAR OF HOOD 7 3 6 5 5 STUD WELDED TO TANK 4 2 5 HOOD TOP 1 14 15 16 17 18 19 20 TANK BOTTOM 8 9 6 6 10 9 1R045 ...

Page 99: ...8 NPTM 9 7 322586 Manifold Final Rinse High Hood 1 8 205755 Pipe Final Rinse Lower 1 9 100554 Tee 1 2 NPT SST 1 10 100516 Elbow Street 1 2 x 90 SST 2 11 311761 Screen Drain Body 1 12 315682 Restrictor Drain 1 13 107863 Drain Body 1 14 107864 Washer Drain Body 1 15 107865 Nut Drain Body 1 16 107866 Washer Outlet Pipe 1 17 109283 Tail Piece 1 18 107867 Nut Outlet Pipe 1 19 107340 Hose Clamp 1 20 111...

Page 100: ...nse Drain Off Models KB WS KL For machines beginning with S N 87575 and above REPLACEMENT PARTS 20 21 22 10 9 11 20 19 REAR OF HOOD 7 8 23 24 25 26 3 29 28 5 STUD WELDED TO TANK 4 2 5 HOOD TOP 1 12 13 14 15 16 17 18 TANK BOTTOM 4 27 6 1R046 ...

Page 101: ...07865 Nut Drain Body 1 14 107866 Washer Outlet Pipe 1 15 109283 Tail Piece 1 16 107867 Nut Outlet Pipe 1 17 107340 Hose Clamp 1 18 111400 Hose Drain 1 19 100778 Screw 1 4 20 x 3 8 Truss Head 1 20 100141 Nut Grip 1 4 20 1 21 100003 Nut Plain 1 4 20 1 22 106482 Washer Lock 1 4 Split 1 23 104985 Nut Plain 10 32 1 24 106486 Washer Lock 10 32 Split 1 25 106530 Nozzle Spray Upper 44KB 54KB KL44 3 26 050...

Page 102: ...iping and Rinse Drain Off For machines prior to S N 87575 REPLACEMENT PARTS 20 21 22 10 9 11 20 19 REAR OF HOOD 7 8 23 6 26 25 27 24 3 30 29 5 STUD WELDED TO TANK 4 2 5 HOOD TOP 1 12 13 14 15 16 17 18 TANK BOTTOM 4 28 6 26 1R047 ...

Page 103: ...utlet pipe 1 15 109283 Tail piece 1 16 107867 Nut outlet pipe 1 17 107340 Hose clamp M28 2 18 111400 Hose drain 44KB KL44 44WS 1 19 100778 Screw 1 4 20 x 3 8 Truss hd 1 20 100141 Nut grip 1 4 20 2 21 100003 Nut plain 1 4 20 1 22 106482 Washer lock 1 4 Split 1 23 104985 Nut plain 10 32 2 24 106486 Washer lock 10 32 Split 2 25 204810 Rinse pipe upper 44WS 1 26 111517 Nozzle final rinse 44WS 10 27 20...

Page 104: ...96 Figure 44 Rinse Saver Mechanism For machines prior to S N 88123 REPLACEMENT PARTS 4 3 2 1 2 5 8 7 6 10 9 STUDS WELDED TO TANK UNLOAD END OF TRACK 1R048 ...

Page 105: ...hd 1 6 104971 Nut grip 6 32 2 7 111026 Switch magnet reed 1 8 111319 Screw 6 32 x 1 2 Truss hd 2 9 113721 Switch Reed Aleph 1 10 108954 Nut grip 6 32 w nylon insert 2 This style rinse saver mechanism is no longer available Service replacement kits are listed below Refer to pages 88 91 for component parts contained in the kits 900735 44KB 44KPRB 54KB 54KPRB KL44 44WS 66WS Machine direction L R 9007...

Page 106: ...98 Figure 45 Rinse Saver Mechanism L R Shown For machines beginning with S N 88123 and above REPLACEMENT PARTS 1 2 3 4 5 6 7 10 9 9 8 4 6 6 11 12 1R049 ...

Page 107: ...ead 4 2 100194 Nut Grip 10 32 4 3 319302 Bracket Rinse Switch Mounting 1 4 106026 Washer 1 4 x 5 8 x 1 16 SST 2 5 100141 Nut Grip 1 4 20 SST 1 6 104971 Nut Grip 6 32 4 7 113721 Reed Switch Aleph 1 8 111026 Magnet SST 1 9 106382 Screw 6 32 x 3 8 Truss Head 2 10 205377 Sleeve Rinse Switch 1 11 100736 Bolt 1 4 20 x 3 4 Hex Head 1 12 319303 2 Arm Rinse Switch L R 1 411101 Rinse Actuator Assy L R 1 inc...

Page 108: ...100 Figure 46 Rinse Saver Mechanism R L Shown For machines beginning with S N 88123 and above REPLACEMENT PARTS 1 12 11 4 10 6 9 9 6 7 8 5 4 3 2 6 1R050 ...

Page 109: ...lat Head 4 2 100194 Nut Grip 10 32 4 3 319302 Bracket Rinse Switch Mounting 1 4 106026 Washer 1 4 x 5 8 x 1 16 SST 2 5 100141 Nut Grip 1 4 20 SST 1 6 104971 Nut Grip 6 32 4 7 113721 Reed Switch Aleph 1 8 111026 Magnet SST 1 9 106382 Screw 6 32 x 3 8 Truss Head 2 10 205377 Sleeve Rinse Switch 1 11 100736 Bolt 1 4 20 x 3 4 Hex Head 1 12 319303 1 Arm Rinse Switch R L 1 411100 Rinse Actuator Assy R L ...

Page 110: ...102 Figure 47 Rinse Saver Mechanism KL 44 66 Only For machines beginning with S N 90513 and above REPLACEMENT PARTS 1 2 3 5 6 7 8 9 11 10 10 4 4 Track 1R051 ...

Page 111: ...554 Final Rinse Lever R L 1 2 322555 Final Rinse Lever L R 1 3 111026 Magnet SST 1 4 108954 Nut Grip 6 32 w Nylon Insert 2 5 113721 Reed Switch Aleph 1 6 104971 Nut Grip 6 32 2 7 100754 Screw 10 32 x 1 2 Flat Head 2 8 322574 Mtg Bracket Rinse Lever 1 9 100141 Nut Grip 1 4 20 1 10 107966 Nut Grip 10 32 w Nylon Insert 2 11 100738 Bolt 1 4 20 x 1 Hex Head 1 ...

Page 112: ...scellaneous REPLACEMENT PARTS Cham pion 23 45 27 24 26 AFTER S N R2559 13 11 9 37 7 8 25 38 12 34 33 32 35 31 10 36 4 5 6 40 3 2 1 25 29 30 13 25 42 43 16 17 15 18 19 3 2 1 41 42 43 44 39 28 20 23 24 27 26 25 21 FRONT OF HOOD 1R052A ...

Page 113: ...x hd 1 23 100141 Nut grip 1 4 20 1 24 313359 Stop door Prior to S N R2558 1 325922 Stop door stop catch combo Prior to S N R2559 1 25 100073 Screw 1 4 20 x 1 2 Truss hd 4 26 325921 Hook door catch Prior to S N R2558 1 325921 Hook door stop catch combo Prior to S N R2559 1 27 317345 Bracket door catch Prior to S N R2558 1 325920 Bracket door stop catch combo After S N R2559 1 28 311303 Panel front ...

Page 114: ...pion TO WASH TANK PIPING 30 27 35 34 29 28 27 26 23 22 24 25 24 FRONT OF HOOD 21 20 18 19 37 24 36 24 27 17 39 38 41 40 45 42 1 44 43 47 48 49 46 50 27 17 15 16 2 3 4 5 6 7 8 9 10 10 4 11 12 13 14 54 55 56 57 52 61 29 60 59 58 51 31 53 52 31 32 33 1R053A 24 62 26 25 23 AFTER S N R2559 ...

Page 115: ...dard 1 16 109589 Curtain center High Hood 1 17 108250 Rod curtain 2 18 110691 Guide door Standard 2 19 110692 Guide door High Hood 2 20 107970 Screw 8 32 x 1 Fillister hd 14 21 107965 Nut grip 8 32 w Nylon insert 14 22 100073 Screw 1 4 20 x 1 2 Truss hd 10 23 317344 Hook door catch Prior to S N R2558 1 325921 Hook door stop catch combo After S N R2559 1 24 100141 Nut grip 1 4 20 6 25 317345 Bracke...

Page 116: ... PR36 1 50 108966 Handle door 1 51 111026 Magnet reed switch 1 52 100194 Nut grip 10 32 2 53 106486 Washer lock 10 Split 2 54 106382 Screw 6 32 x 3 8 Truss Hd PR36 2 55 111026 Magnet Reed Switch PR36 1 56 317125 Bracket magnet PR36 1 57 104971 Nut grip 6 32 PR36 2 58 100212 Screw 10 32 x 3 4 Truss Hd 3 59 317124 Chaseway reed switch PR36 w 44KB KL44 44WS 1 60 317126 Chaseway reed switch PR36 w 54K...

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Page 118: ...MENT PARTS Cham pion TO WASH TANK PIPING 30 27 35 34 29 29 36 28 35 26 27 24 22 25 23 FRONT OF HOOD 21 20 18 19 37 23 36 24 26 17 39 38 41 40 45 42 1 44 43 47 48 49 46 50 27 17 15 16 2 3 4 5 6 7 8 9 10a 10 4 11 12 13 51 31 53 52 31 32 33 1R054 B2 54 8a 14 23 62 25 24 22 AFTER SN R2559 ...

Page 119: ...g compression 1 4 NPT x 1 2 Prior to S N R2440 1 10a 111250 Fitting compression 1 2 OD x 1 2 MPT Brass After S N R2441 1 11 107315 Tubing copper 1 2 O D 44KB 44WS KL44 w PR36 A R 12 107315 Tubing copper 1 2 O D 54KB w PR36 A R 13 107315 Tubing copper 1 2 O D 44KB 44WS KL44 w PR22 A R 14 107315 Tubing copper 1 2 O D 54KB w PR22 A R 15 108043 Curtain center Standard 1 16 109589 Curtain center High H...

Page 120: ...22 1 48 316992 Door 24 Standard PR36 1 49 316990 Door 24 High Hood PR36 1 50 108966 Handle door 1 51 111026 Magnet reed switch 1 52 100194 Nut grip 10 32 2 53 106486 Washer lock 10 Split 2 54 111478 Bolt 10 32 x 1 2 hex w Loctite 1 55 325667 Track Stiffener 2 55 100735 Bolt 1 4 20 x 5 8 Hex Head 2 403563 Piping Assy fill includes item 1 10 A R 108618 Gasket hood 1 900836 Kit Repair 1 2 Vacuum Brea...

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Page 122: ...37 38 36 35 TO WASH TANK PIPING 2 17 18 19 STUDS WELDED TO WASH TANK CRADLE 2 2 17 18 2 1 26 27 28 29 30 31 EDGE OF HOOD 24 23 5 4 22 21 20 33 16 15 2 1 23 32 1 11 12 13 14 3 4 5 6 10 9 HOOD 23 7 8 2 1 9 FRONT FEED PR26 HOOD L R SHOWN 45 EDGE OF HOOD C h a m p i o n 1R055B 42a 25 46 ...

Page 123: ...ines beginning with S N 87575 thru R2207 1 25 325942 Table flange KL44 44KB 44WS After S N R2208 2 26 108043 Curtain center Standard 1 27 109589 Curtain center High Hood 1 28 108250 Curtain rod Center 1 29 108042 Curtain end Standard 1 30 109588 Curtain end High Hood 1 31 111146 Curtain rod End 1 32 314730 Front panel 1 33 201669 Locknut 1 4 NPT Nickel Plated 1 34 100573 Locknut 1 4 NPT Brass 1 35...

Page 124: ... 1 42a 109909 Fitting compression 1 4 NPT x 1 2 Prior to S N R2435 1 42a 111250 Fitting compression 1 2 OD x 1 2 MPT Brass After S N R2436 1 43 107315 Tubing copper 1 2 O D 44KB 44WS KL44 A R 44 107315 Tubing copper 1 2 O D 54KB A R 45 108578 Bracket panel 2 108618 Gasket hood A R 403563 Piping Assy Fill includes items 33 thru 42 1 46 325667 Track Stiffener 2 Between serial number range R2289 and ...

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Page 126: ...CEMENT PARTS TO WASH TANK TO WASH DRAIN STUDS WELDED TO TANK SCREEN SUPPORT THERMOMETER CALLED OUT IN CONTROL BOX 41 48 41 47 45 44 20 46 41 38 39 40 37 37 35 34 33 29 28 26 25 24 36 22 23 28 27 22 21 18 8 18 19 17 16 15 42 43 4 12 13 9 14 7 11 8 10 1 2 3 4 5 4 6 30 31 32 1R056 ...

Page 127: ...rip 3 8 16 1 24 112257 O ring drain body 1 25 107340 Clamp hose M28 2 26 111034 Drain body 1 27 111060 Tee 1 1 2 NPT x 1 1 4 NPT x 1 1 4 NPT Galvanized 1 28 111113 Nipple toe 1 1 4 NPT x 2 Galvanized 2 29 204979 Hose drain L R 44KB 44WS KL44 1 30 204980 Hose drain L R 54KB 1 31 204973 Hose drain R L 44KB 44WS KL44 1 32 204977 Hose drain R L 54KB 1 33 311272 Scrap basket 1 34 108966 Handle cover 1 ...

Page 128: ...MENT PARTS TO WASH TANK TO WASH DRAIN THERMOMETER CALLED OUT IN CONTROL BOX STUDS WELDED TO TANK SCREEN SUPPORT 42 48 42 47 46 45 40 41 20 49 42 37 38 39 37 35 34 33 29 28 26 25 24 22 23 22 50 36 27 18 21 18 19 17 16 15 42 37 43 4 12 13 9 14 7 11 8 10 1 2 3 4 5 4 6 30 31 32 1R057 ...

Page 129: ...lat 3 8 2 23 100143 Nut grip 3 8 16 1 24 112257 O ring drain body 1 25 107340 Clamp hose M28 2 26 111034 Drain body 1 27 111060 Tee 1 1 2 NPT x 1 1 4 NPT x 1 1 4 NPT Galvanized 1 28 111113 Nipple tee 1 1 4 NPT x 2 Galvanized 1 29 111117 Hose drain L R 44KB 44WS KL44 5 ft 30 111117 Hose drain L R 54KB 5 ft 31 111117 Hose drain R L 44KB 44WS KL44 3 ft 32 111117 Hose drain R L 54KB 4 ft 33 311273 Scr...

Page 130: ...th S N 84565 and above REPLACEMENT PARTS 33 20 34 35 25 26 27 32 31 30 20 20 24 23 22 20 21 20 2 1 3 4 9 7 6 5 17 10 11 8 12 13 14 15 16 9 19 18 36 26 25 27 28 29 37 TO WASH DRAIN 42 39 38 41 40 44 43 THERMOMETER LEAD CALLED OUT IN CONTROL CABINET 1R058 ...

Page 131: ... Gasket thermometer 2 22 314771 Scrap basket 1 23 305763 Scrap screen 1 24 312649 Screen support front 1 25 107033 Washer flat 10 4 26 106486 Washer lock 10 4 27 104985 Nut plain 10 32 4 28 110854 Float switch 1 111151 C clip 2 per float switch 2 29 110750 Gasket float switch 1 30 107589 Washer lock 1 2 1 31 104584 Nut plain 1 2 13 1 32 201041 Washer flat 7 8 I D x 1 8 Thick 1 33 204981 Nipple cro...

Page 132: ... and Screens Wash Tank For machines beginning with S N 84565 and above REPLACEMENT PARTS 32 33 35 36 34 37 38 39 31 18 13 28 27 17 5 7 6 25 26 4 3 2 1 5 6 7 9 8 6 10 11 12 19 14 13 14 16 15 18 20 24 23 22 21 29 30 18 25 1R059 ...

Page 133: ...Bolt 1 4 20 x 5 8 Hex hd 6 14 108875 Cotter pin 3 32 x 1 2 2 15 317051 Lift arm R L 1 16 317050 Lift arm L R 1 17 205080 Lift rod overflow 1 18 106026 Washer flat 1 4 7 19 316552 Latch bracket 1 20 102376 Washer lift rod 1 21 317041 Support drain Screen R L 44KB KL44 44WS 1 22 317040 Support drain Screen L R 44KB KL44 44WS 1 23 317043 Support drain Screen R L 54KB 1 24 317042 Support drain Screen ...

Page 134: ...ank For machines beginning with S N 80677 thru S N 84565 REPLACEMENT PARTS Front of Tank Tank Bottom 19 15 1 3 4 6 9 8 7 5 2 19 19 16 15 15 19 12 10 11 27 27 28 28 26 26 18 17 20 24 25 21 22 23 26 32 31 30 29 28 27 13 14 34 35 33 36 37 38 1R060 ...

Page 135: ...lt 1 4 20 x 5 8 Hex hd 4 19 106026 Washer flat 1 4 7 20 311496 Support drain Screen R L 44KB KL44 44WS 1 21 311500 Support drain Screen L R 44KB KL44 44WS 1 22 313303 Support drain Screen R L 54KB 1 23 313305 Support drain Screen L R 54KB 1 24 305164 Screen 6 25 305163 Support screen 2 26 107033 Washer flat 10 6 27 104985 Nut plain 10 32 6 28 106486 Washer lock 10 Split 6 29 314362 Baffle water R ...

Page 136: ...r tank parts Figure 57 Drain Unit and Screens PR22 PR36 For machines beginning with S N 80677 thru S N 84565 REPLACEMENT PARTS To Wash Drain 1 12 2 2 2 2 4 5 5 9 8 7 5 5 5 6 3 11 13 25 28 25 23 14 15 16 17 17 18 20 21 22 26 27 29 28 28 38 39 40 41 33 34 35 36 37 30 32 31 19 14 10 1R061 ...

Page 137: ...4 NPT x 2 Glavanized 2 18 204979 Hose drain 44KB 44WS KL44 L R 1 19 204980 Hose drain 54KB L R 1 20 204973 Hose drain 44KB 44WS KL44 R L 1 21 204977 Hose drain 54KB R L 1 22 107340 Clamp hose 2 23 111034 Drain body 1 24 100143 Nut grip 3 8 16 1 25 100735 Bolt 1 4 20 x 5 8 Hex hd 4 26 100073 Screw 1 4 20 x 1 2 Truss Hd 2 27 108966 Handle cover 1 28 100194 Nut grip 10 32 6 29 305720 Cover scrap bask...

Page 138: ...h and other tank parts Figure 58 Drain Unit and Screens FFPR26 For machines beginning with S N 80677 thru S N 84565 REPLACEMENT PARTS 1 2 5 4 6 6 6 7 8 9 3 6 28 10 11 12 10 10 13 13 13 19 18 14 14 10 20 21 22 23 24 25 26 27 24 15 16 17 15 14 15 1R062 ...

Page 139: ...6026 Washer flat 1 4 20 7 11 105186 Spacer 9 32 x 1 2 1 12 314112 Lever drain 1 13 104985 Nut plain 10 32 4 14 106486 Washer lock 10 4 15 107033 Washer flat 10 4 16 314763 Support screen rear L R 1 17 314764 Support screen rear R L 1 18 305763 Screen FFPR26 2 19 312649 Support screen front FFPR26 1 20 100735 Bolt 1 4 20 x 5 8 Hex Hd 4 21 112257 O ring 1 22 111034 Drain body 1 23 111060 Tee 1 1 2 x...

Page 140: ...132 Figure 59 Control Cabinet For machines beginning with S N 84000 and above REPLACEMENT PARTS 31 12 13 28 11 16 18 19 34 32 7 6 5 33 23 3 25 4 14 30 29 24 8 26 27 1 20 9 10 21 17 30 16 2 15 22 1R063 ...

Page 141: ... 1 14 305300 Separator 44WS 66WS 1 15 304864 Cover control cabinet 44WS Prior to S N 85303 1 16 107368 Coupling chain end 2 17 107367 Chain bead 1 ft 18 110919 Connector 1 1 19 100881 Connector 1 1 4 44WS 66WS 1 20 313409 Control box 30 44WS 66WS Prior to S N 85303 1 21 109056 Insulation 1 22 112091 Label Thermometer Overlay Wash 120 F KL44 1 23 112087 Label Thermometer Overlay Wash 150 44KB 44WS ...

Page 142: ...43 42 42 42 42 41 38 39 AUX SWITCH AUX SWITCH WASH PREWASH BLOCK POWER MOTOR STARTER OVERLOAD MOTOR STARTER OVERLOAD BUS BAR MOTOR STARTER TIMER 46 46 46 46 46 46 46 52 DRIVE 55 30 END STOP OVERLOAD CONTROL TRANSFORMER 33 END STOP TANK HEAT CONTACTOR BOOSTER CONTACTOR 23 24 25 26 27 28 29 60 61 58 59 62 63 64 65 37 72 33 36 35 67 66 73 74 34 FUSE BLOCK GROUND 31 MACHINE ELECTRICAL CONNECTION 75 76...

Page 143: ...Overload Motor 2HP Wash 208 240V 3PH 1 16 110806 Overload Motor 2HP Wash 380V 415V 3PH 1 17 110805 Overload Motor 2HP Wash 440 480V 3PH 1 18 110805 Overload Motor 2HP Wash 575V 3PH 1 19 110811 Auxillary contact 44KB 54KB KL44 44WS 2 20 110811 Auxillary contact 44KPRB 54KPRB KL66 66WS 3 21 110812 Bus bar 3 Pole 1 22 110813 Block bus bar 1 23 110971 Terminal block 208 240V1PH 2 24 110912 Terminal bl...

Page 144: ...actor Booster Electric 40 60Amp 3 Pole 440 480V 575V 1 64 111231 Contactor Booster Electric 70 75Amp 3 Pole 208 240V 44WS 66WS 1 65 111827 Contactor Booster Electric 70 60Amp 3 Pole 440 480V 575V 1 66 108275 Fuse block Heat Electric 208 240V 44WS 66WS l 67 106925 Fuse block Heat Electric 440 480V 575V 44WS 66WS l 68 108275 Fuse block Booster Electric 40 208 240V 44WS 66WS 1 69 106925 Fuse block Bo...

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Page 146: ... END TERMINAL PREWASH CONTRACTOR DRIVE CONTACTOR CONTROL TRANSFORMER TERMINAL BLOCKS END PLATE END TERMINAL DETERGENT RINSE AGENT SANITIZER TANK HEAT FUSE BLOCK BOOSTER FUSE BLOCK GROUND TIMER 51 50 30 52 55 53 30 34 54 54 74 73 72 67 66 79 77 75 57 33 30 26 27 28 29 22 23 24 25 59 58 61 60 35 36 37 38 39 31 69 71 68 70 80 78 76 40 56 1 2 46 49 48 47 17 13 10 12 9 11 8 7 5 6 4 3 18 14 15 16 65 64 ...

Page 147: ...Wash 208 240V 3PH 1 16 110805 Starter Mtr OL GV2 M08 w Aux 2HP Wash 380 415V 3PH 1 17 110805 Starter Mtr OL GV2 M08 w Aux 2HP Wash 440 480V 3PH 1 18 110804 Starter Mtr OL GV2 M07 w Aux 2HP Wash 575V 3PH 1 19 111633 Bus bar 2 Unit 44KB 54KB KL44 44WS 1 20 111671 Bus bar 3 Unit 44KPRB 54KPRB KL66 66WS 1 21 111636 Power connector 3 pole 1 22 110971 Terminal block 208 240V lPH 44WS 66WS 2 23 110912 Te...

Page 148: ...0 50Amp 3 Pole 440 480V 575V 1 66 108275 Fuse block 250V 60A Heat Electric 208 240V 44WS 66WS l 67 106925 Fuse block 600V 30A Heat Electric 440 480V 575V 44WS 66WS l 68 108275 Fuse block 250V 60A Booster Electric 40 208 240V 44WS 66WS 1 69 106925 Fuse block 600V 30A Booster Electric 40 440 480V 575V 44WS 66WS 1 70 108424 Fuse block 600V 100A Booster Electric 70 208 240V 44WS 66WS 1 71 180171 Fuse ...

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Page 150: ...R PREWASH WASH WASH CONTACTOR TERMINAL BLOCK PREWASH CONTACTOR DRIVE CONTACTOR CONTROL TRANSFORMER TANK HEAT FUSE BLOCK BOOSTER FUSE BLOCK GROUND TIMER 51 50 52 54 53 70 71 72 64 65 77 75 73 57 33 26 27 28 29 22 23 24 25 56 58 59 35 36 37 38 39 31 30 66 68 67 69 78 79 76 74 40 55 1 2 49 48 47 17 13 10 12 9 11 8 7 5 6 4 3 18 14 15 16 60 61 62 63 2 1 32 19 20 21 2 33 DETERGENT RINSE AGENT SANITIZER ...

Page 151: ... Wash 208 240V 3PH 1 16 111627 Overload Motor 2HP Wash 380 415V 3PH 1 17 111627 Overload Motor 2HP Wash 440 480V 3PH 1 18 112692 Overload Motor 2HP Wash 575V 3PH 1 19 111633 Bus bar 2 Unit 44KB 54KB KL44 44WS 1 20 111671 Bus bar 3 Unit 44KPRB 54KPRB KL66 66WS 1 21 111636 Power connector 3 pole 1 22 111833 Terminal block 208 240V lPH 44WS 66WS 1 23 111833 Terminal block 208 240V lPH 44 54KB 44 54KP...

Page 152: ...0 60Amp 3 Pole 440 480V 575V 1 64 108275 Fuse block Heat Electric 208 240V 44WS 66WS l 65 106925 Fuse block Heat Electric 440 480V 575V 44WS 66WS l 66 108275 Fuse block Booster Electric 40 208 240V 44WS 66WS 1 67 106925 Fuse block Booster Electric 40 440 480V 575V 44WS 66WS 1 68 108424 Fuse block Booster Electric 70 208 240V 44WS 66WS 1 69 180171 Fuse block Booster Electric 70 440 480V 575V 44WS 6...

Page 153: ...145 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 154: ...n REPLACEMENT PARTS 40 41 15 3 10 13 14 43 15 3 42 13 10 1 2 3 4 5 6 7 8 9 10 THERMOMETER CALLED OUT IN CONTROL CABINET 3 15 13 11 12 16 17 21 22 18 19 27 26 25 2 1 23 24 28 29 30 20 18 34 35 46 36 35 33 32 31 37 38 23 27 21 39 20 24 22 1R067 ...

Page 155: ...9682 Cover heater 44KB 54KB 44WS 3 22 109682 Cover heater KL44 1 23 107966 Nut grip 10 32 w nylon insert 44KB 54KB 44WS 2 24 107966 Nut grip 10 32 w nylon insert KL44 4 25 308949 Junction box heater 44KB 54KB 44WS 2 26 308949 Junction box heater KL44 1 27 110561 Thermostat High Limit w capillary 1 28 109751 Heater Element l0KW 208V 1 29 107844 Heater Element l0KW 240V 1 30 107846 Heater Element l0...

Page 156: ...12 27 FROM BOOSTER STEAM OUT 11 9 34 35 19 26 29 25 24 19 23 1 3 40 41 14 15 17 12 11 10 9 6 49 31 8 7 STUDS WELDED TO TANK 18 4 19 37 38 39 13 5 19 BOTH ENDS 2 1 22 42 TO TOP OF WIREWAY LH SIDE 46 43 44 20 21 32 32 20 21 45 44 16 11 48 31 33 31 30 28 FRONT OF MACHINE 1R068 ...

Page 157: ...5 16 8 21 106013 Washer lock 5 16 Split 8 22 110854 Switch dual float 1 111151 C clip 2 per float switch 2 23 109683 Flange blockoff 2 24 112257 O ring 2 25 105730 Elbow 3 4 NPT x 90 B I 1 26 105782 Nipple close 1 2 NPT B I 2 27 105783 Nipple 1 2 NPT x 2 B I 2 28 105757 Tee 3 4 NPT x 1 2 NPT x 1 2 B I 1 29 106485 Union elbow 3 4 NPT x 90 Female B I 1 30 107488 Nipple 1 2 NPT x 3 1 2 B I 1 31 10228...

Page 158: ...eat Steam Injector R L Shown REPLACEMENT PARTS 28 20 29 THERMOMETER LEAD 16 17 18 20 21 28 20 16 17 18 10 9 22 23 21 20 34 33 29 32 31 30 19 1 8 1 7 6 5 3 4 2 1 TO STEAM BOOSTER 24 25 14 13 15 16 12 11 19 15 16 26 27 1R069 ...

Page 159: ...11 108345 Gasket heater 1 12 305143 Flange Assembly 1 13 201110 Injector steam 1 14 101677 Nipple 1 NPT x 9 TOE SST 1 15 100740 Bolt 5 16 18 x 1 12 16 102376 Washer flat 5 16 24 17 106013 Washer lock 5 16 Split 12 18 100154 Nut plain 5 16 18 12 19 108417 Nut 1 2 NPT Plug Plastic 4 20 109034 Gasket 1 2 NPT Plug 6 21 108418 Plug 1 2 NPT Plastic 4 22 104584 Nut plain 1 2 13 1 23 107589 Washer flat 1 ...

Page 160: ...40 F 22 C Rise REPLACEMENT PARTS 22 23 21 20 18 29 30 29 30 26 33 34 35 36 TO FINAL RINSE 24 40 41 42 39 38 37 37 26 29 30 27 28 FROM WASH RINSE PIPING 33 34 32 31 35 36 25 43 44 45 46 48 47 49 50 45 45 46 46 48 48 47 47 49 49 50 50 9 8 7 6 15 16 1 14 2 3 4 5 10 11 12 13 6 7 8 9 24 19 14 BASE ANGLE 17 1R070 ...

Page 161: ...tat heat 1 26 102392 Bushing 3 4 NPT x 1 2 NPT Brass 44WS 2 27 102567 Nipple 1 2 NPT x 3 Brass 44WS 1 28 102469 Nipple 3 4 NPT x 2 3 4 1 29 102438 Elbow street 1 2 NPT x 90 Brass 44WS 3 30 102444 Elbow street 3 4 NPT x 90 Brass 3 31 102435 Elbow 1 2 NPT x 90 Brass 44WS 1 32 102442 Elbow 3 4 NPT x 90 Brass 1 33 109925 Fitting compression 1 2 Copper x 1 2 NPT 44WS 2 34 109879 Fitting compression 3 4...

Page 162: ...7 Electric Booster 70 F 39 C Rise REPLACEMENT PARTS 15 14 13 12 11 10 7 6 30 31 32 34 39 39 40 40 41 41 42 42 43 43 38 38 3 4 5 1 2 16 28 6 1 3 4 5 33 7 15 19 13 9 16 18 17 14 16 17 18 17 26 27 8 20 25 24 23 22 14 22 21 22 10 11 14 13 12 29 30 31 32 34 2 20 35 36 37 9 8 16 17 18 44 1R071 ...

Page 163: ...ut grip 1 4 20 12 21 109682 Cover thermostat box 1 22 100734 Bolt 1 4 20 x 1 Hex hd 12 23 314102 Box dual thermostat 1 24 309319 Bracket 2 Thermostats 1 25 100100 Screw 8 32 x 1 4 Round hd 2 26 102525 Tee 3 4 NPT x 1 2 NPT x 3 4 NPT Brass 1 27 104682 Thermometer 2 Stem 1 28 100184 Nipple 3 4 NPT Close 1 29 314908 Base 2 Tank 1 30 111308 Heater Element 9KW 208V 380V 3PH connected WYE 3 31 111305 He...

Page 164: ...PLACEMENT PARTS 30 29 28 31 32 29 22 23 3 9 2 28 10 16 20 21 19 11 18 1 17 3 4 9 33 35 34 11 15 13 14 13 12 2 TO FINAL RINSE MANIFOLD 39 36 41 40 37 38 7 6 8 CONDENSATE OUT STEAM INLET WATER INLET TO TANK HEAT 4 27 4 26 25 4 24 4 1R072 ...

Page 165: ...69 Thermostat w capillary 1 21 107922 Box cover thermostat 1 22 100100 Screw 8 32 x 3 8 round head 1 23 106460 Screw 6 32 x 3 8 truss head 1 24 106485 Union elbow 3 4 NPT female 1 25 109887 Valve solenoid 3 4 NPT 1 109903 Repair Kit solenoid valve 3 4 NPT 1 111472 Replacement coil solenoid valve 3 4 NPT 120V coil 1 26 105752 Tee 3 4 NPT BI 1 27 103522 Bushing reducer 1 NPT x 3 4 NPT BI 1 28 105771...

Page 166: ...158 L R Model Figure 69 Thrush Steam Booster 40 F 22 C 70 F 39 C Rise REPLACEMENT PARTS R L Model 21 20 18 17 16 15 14 19 21 22 23 30 24 25 26 25 27 25 28 29 1 2 3 4 5 31 6 7 8 2 9 10 11 9 12 13 9 1R073 ...

Page 167: ...n 3 4 NPT BI 1 12 100978 Bushing red 1 2 x 3 4 BI 1 13 107500 Elbow street 1 12 x 90 1 14 101061 Nipple close 1 1 4 NPT brass 1 15 100583 Tee 1 1 4 x 3 4 x 3 4 NPT brass 1 16 102392 Bush red 3 4 x 1 2 NPT brass 1 17 100128 Fenwal Thermostat 1 18 102490 Nipple 3 4 NPT x 3 1 2 NPT brass 1 19 104649 Relief Valve 3 4 1 20 102521 Tee 3 4 NPT brass 1 21 109879 Fitting Comp 7 8 OD x 3 4 NPT male 2 22 102...

Page 168: ...odel Figure 70 Thrush Steam Booster 80 F 44 C Rise REPLACEMENT PARTS 5 4 3 2 1 8 9 10 14 16 14 17 18 14 8 14 20 25 26 27 28 29 28 30 12 11 15 13 25 36 37 28 35 34 31 38 39 21 22 24 23 19 4 6 4 7 R L Model 1R074 ...

Page 169: ... 1 17 110005 Valve 1 NPT steam 1 18 110120 Steam coil 120V 1 19 110007 Repair kit 1 steam 1 20 105733 Elbow 1 NPT x 90 BI 1 21 105851 Nipple 1 NPT x 2 1 2 BI 1 22 100979 Bushing red 1 1 2 x 1 NPT BI 1 23 107500 Elbow street 1 1 2 NPT x 90 BI 1 24 100983 Bushing red 2 x 1 1 2 NPT BI 1 25 109879 Fitting com 7 8 OD x 3 4 NPT male 2 26 102442 Elbow 3 4 x 90 brass 1 27 102444 Elbow street 3 4 x 90 bras...

Page 170: ...162 Figure 71 Control Panel Electric Booster 70 F 39 C Rise REPLACEMENT PARTS 24 23 22 16 8 25 26 9 12 11 20 6 7 1 2 3 4 10 17 18 19 15 14 13 21 27 28 29 5 GND 1R075 ...

Page 171: ...e 60A 600V 380V 415V 480V 3 17 180175 Fuse 50A 600V 380V 415V 480V 3 180173 Fuse 40A 208V 240V 44 66WS 3 18 180174 Fuse 45A 600V 380V 480V 575V 6 19 180172 Fuse 35A 600V 415V 575V 6 20 108498 Label fuse amps A R 21 108615 Label machine electrical connection 1 22 104873 Label ground 1 23 103310 Lug ground 1 24 109014 Terminal block 208V 240V 380V 415V 1 25 313744 Cover control cabinet 1 26 100097 S...

Page 172: ...164 Figure 72 Control Panel Electric Booster 40 F 22 C Rise REPLACEMENT PARTS GND 6 20 10 14 1 2 3 7 17 22 21 19 11 12 9 8 16 13 15 18 4 5 1R076 ...

Page 173: ... 70A 600V 208V 240V 44KB KPRB 6 180175 Fuse 50A 600V 240V 1PH 8 180173 Fuse 40A 600V 240V 3PH 9 14 180176 Fuse 60A 600V 480V 3 15 180172 Fuse 35A 600V 575V 6 16 180174 Fuse 45A 600V 208 240V 380V 415V 6 17 100097 Screw 10 32 x 1 2 Truss hd 2 18 111827 Contractor 60 Amp 3 Pole 208V 240V 2 19 111827 Contractor 60 Amp 3 Pole 480V 1 20 111827 Contractor 60 Amp 3 Pole 208 240V 380V 415V 575V 2 21 11092...

Page 174: ...166 Figure 73 Vent Hood Assembly REPLACEMENT PARTS Cham pion 8 9 7 11 2 2 5 5 2 2 3 6 4 4 10 1 1R077 ...

Page 175: ...sembly 1 3 112258 Nut wing 1 4 20 SST 1 4 108954 Nut grip 6 32 w nylon insert 4 5 104883 Screw 6 32 x 3 8 Round hd 4 6 307228 Vent hood 1 7 100734 Bolt 1 4 20 x 1 2 Hex hd 4 8 100141 Nut grip 1 4 20 4 9 107015 Screw 4 40 x 1 4 Round hd 2 10 107016 Nut grip 4 40 w nylon insert 2 11 109158 Nameplate Champion 1 401889 S Vent Hood Assembly Includes items 1 10 ...

Page 176: ...168 Figure 74 Dish Racks REPLACEMENT PARTS 1 2 1R078 ...

Page 177: ...169 REPLACEMENT PARTS DISH RACKS Fig 74 Part Item No No Part Description Qty 1 101285 Rack peg 1 2 101273 Rack combination 1 ...

Page 178: ...170 THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 179: ...171 ELECTRICAL SCHEMATICS ...

Page 180: ... USED SEE NOTE 5 103 14 5 60 86 87 14 16 89 90 2 2 2 2 2 2 2 IF USED 50 70 2 F 94 11 MOVE ISO TO OTHER SIDE OF 4CR AL G REMOVE MOTOR SWITCH ADD FAN SWITCH 95 05 25 AL 10A IF USED ON OFF 2 2 2 1 2 88 91 2 WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 IN BOOSTER A JUMPER BETWEEN ...

Page 181: ...WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED 5 BR RELAY USED WITH A BUILT IN BOOSTER WITHOUT BUILT 4 USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED 3 JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED JUNCTION BOX DISCONNECT WIRE 7 AND ADD TLS IN SERIES ...

Page 182: ...2 111 110 109 D 94 8 AL 17 4 103 14 5 60 86 87 14 16 89 90 2 2 IF USED 50 70 151 2 2 2 2 7 9 7 12 13 OFF DELAY IF USED 2 2 2 2 7 8 IF USED 159 1 2 IF USED 2 2 7 6 4 10 43 44 49 56 54 55 42 46 REDRAW B SIZE 27 28 26 42 53 52 46 48 11 11 4 2 2 152 E MOVE ISO TO OTHER SIDE OF 4CR 94 11 AL IF USED ON OFF 10A F REMOVE MOTOR SWITCH ADD FAN SWITCH 95 04 19 AL WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ...

Page 183: ...ECTION FOR 3 PHASE ONLY 33 32 34 33 32 2 2 IF USED ON OFF 10A WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 4 USE JUMPER WHEN DOOR SAFETY SWITCHES ARE NOT USED 3 JUMPER TO BE USED WHEN IDLE PUMP IS NOT USED JUNCTION BOX DISCONNECT WIRE 7 AND ADD TLS IN SERIES WIRE TABLE LIMIT S...

Page 184: ...0 2 MOVE ISO TO OTHER SIDE OF 4CR F 94 11 AL IF USED ON OFF 10A REMOVE MOTOR SWITCH ADD FAN SWITCH G 95 04 19 AL 86 87 89 90 2 2 88 91 2 H CHANGE BR RELAY NOTE 96 02 14 AL WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED 5 BR RELA...

Page 185: ...0 70 IF USED ON OFF 10A WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 IN BOOSTER A JUMPER BETWEEN WIRE 50 AND 70 IS USED 3 BR RELAY USED WITH A BUILT IN BOOSTER WITHOUT BUILT JUNCTION BOX DISCONNECT WIRE 7 AND ADD TLS IN SERIES WIRE TABLE LIMIT SWITCH TLS AS SHOWN 1 WIRE NO 7 A...

Page 186: ...R THERMOSTAT ISOLATION SWITCH HEAT CONTACTOR DOOR SAFETY SWITCH FILL VALVE HOLD IN RELAY FUSE FUSE BLOCK C REMOVE HC2 BC2 ON 1o HEAT 94 2 AL 63 62 64 IF USED SEE NOTE 4 10 42 46 2 SEE NOTE 3 SEE NOTE 1 2 32 33 34 35 36 37 FOR 3 PHASE DELTA CONNECTION ONLY FOR 3 PHASE Y CONNECTION ONLY 37 36 32 33 35 34 32 33 34 35 CONNECTION ONLY FOR 1 PHASE FOR 1 PHASE CONNECTION ONLY FOR 3 PHASE Y CONNECTION ONL...

Page 187: ...IGH LIMIT THERMOSTAT COLD WATER THERMOSTAT ISOLATION SWITCH HEAT CONTACTOR DOOR SAFETY SWITCH FILL VALVE HOLD IN RELAY FUSE FUSE BLOCK 63 62 64 IF USED SEE NOTE 4 10 42 46 2 SEE NOTE 3 SEE NOTE 1 2 32 33 34 35 36 37 FOR 3 PHASE DELTA CONNECTION ONLY FOR 3 PHASE Y CONNECTION ONLY 37 36 32 33 35 34 32 33 34 35 CONNECTION ONLY FOR 1 PHASE FOR 1 PHASE CONNECTION ONLY FOR 3 PHASE Y CONNECTION ONLY DELT...

Page 188: ...SE ONLY 113 112 114 109 110 111 115 117 116 117 116 115 114 113 112 111 110 109 D 94 8 AL 17 4 103 14 5 60 86 87 14 16 89 90 2 2 2 2 2 2 2 2 IF USED 50 70 151 2 2 2 2 7 9 7 12 13 OFF DELAY IF USED 2 2 2 2 7 8 IF USED 159 1 2 IF USED 2 2 7 6 4 10 46 43 42 42 44 46 42 49 46 42 56 46 42 54 46 42 55 42 46 REDRAW B SIZE 27 28 26 42 42 53 52 46 48 11 2 11 4 2 2 152 2 E MOVE ISO TO OTHER SIDE OF 4CR 94 1...

Page 189: ...11 AL AL FOR 1 PHASE CONNECTION ONLY 33 32 Y CONNECTION FOR 3 PHASE ONLY 34 DELTA CONNECTION FOR 3 PHASE ONLY 33 32 34 33 32 2 2 IF USED ON OFF 10A D REMOVE MOTOR SWITCH ADD FAN SWITCH AL 95 05 03 WHEN MACHINE IS SUPPLIED WITH MOTORIZED RACK ADVANCE MRA AND A 120V TLS IS USED CONNECT WIRES INTO DISH MACHINE 2 WHEN TABLE LIMIT SWITCH IS USED SEPARATE WIRE 7 AND 8 4 USE JUMPER WHEN DOOR SAFETY SWITC...

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Champion 44 WS, Technical Manual

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