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REV 41533-20110701  

16

41533

 

ENGLISH

Adjustments

The air-fuel mixture is not adjustable . Tampering with 
the governor can damage your generator and your 
electrical devices and will void your warranty . CPE 
recommends that you contact our service line at

1-877-338-0999

 for all other service and/or adjustment 

needs .

Maintenance Schedule

Follow the service intervals indicated in the following 
maintenance schedule . 
Service your generator more frequently when operating 
in adverse conditions . 
Contact our helpline at 

1-877-338-0999

 to locate the 

nearest Champion Power Equipment certified service 
dealer for your generator or engine maintenance needs .

Use a damp cloth to clean exterior surfaces of the engine .
Use a soft bristle brush to remove dirt and oil .
Use an air compressor (25 PSI) to clear dirt and debris 
from the engine .

Cleaning

DO NOT spray engine with water .

CAUTION

Water can contaminate the fuel system .

Spark Arrester

1 .  Allow the engine to cool completely before servicing 

the spark arrester .

2 .  Remove the three screws holding the cover plate 

which retains the end of the spark arrester to the 
muffler .

3 .  Remove the spark arrester screen .
4 .  Carefully remove the carbon deposits from the spark 

arrester screen with a wire brush .

5 .  Replace the spark arrester if it is damaged .
6 .  Position the spark arrester in the muffler and attach 

with the three screws .

Failure to clean the spark arrester will result in 
degraded engine performance .

CAUTION

MAINTENANCE ANd STORAGE

Federal and local laws and administrative 
requirements indicate when and where spark 
arresters are required . When ordered, spark 
arresters are required for operation of this generator 
in National Forest lands . In California, this 
generator must not be used on any forest- covered 
land, brush-covered land, or grass- covered land 
unless the engine is equipped with a spark arrester .

NOTE

*To be performed by knowledgeable, experienced owners or 
Champion Power Equipment certified dealers .

Every 8 hours or daily

Check oil level
Clean around air intake and muffler

First 5 Hours

Change oil

Every 50 hours or every season

Clean air filter
Change oil if operating under heavy load or in hot environments

Every 100 hours or every season

Change oil
Clean/Adjust spark plug
Check/Adjust valve clearance *
Clean spark arrester
Clean fuel tank and filter *

Every 250 hours

Clean combustion chamber*

Every 3 years

Replace fuel line

Summary of Contents for 41533

Page 1: ...CA 90670 USA 1 877 338 0999 www championpowerequipment com 9200 Starting Watts 7200 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual...

Page 2: ...he store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Car...

Page 3: ...pacity 13 Power Management 13 Wattage Reference Chart 14 Operation at High Altitude 14 Maintenance and Storage 15 Engine Maintenance 15 Oil 15 Spark Plugs 15 Air Filter 15 Spark Arrester 16 Cleaning 1...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...nd remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bare...

Page 7: ...ull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could resul...

Page 8: ...rt the engine No manual adjustment required 3 Fuel Valve Used to turn fuel supply on and off to engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil Start...

Page 9: ...20 Volt AC 30 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC 30 Amp single phase 60 Hz electrical loads 6 120 240 Volt AC 30 Amp Twist Lo...

Page 10: ...ving the Ignition Switch to the OFF position disables the Remote functions but the RCM still consumes approximately 2 mA from the battery To prevent battery drain press the Battery Switch to the OFF p...

Page 11: ...h the following parts Wheel Kit 10 Wheel 2 Flange Bolt M10x120 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Nut M8 2 Other Oil...

Page 12: ...he following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generato...

Page 13: ...shutoff and will stop when the oil level in the crankcase falls below the threshold level CAUTION Add Engine Oil DO NOT attempt to crank or start the engine before it has been properly filled with the...

Page 14: ...or fuel expansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank CAUTIO...

Page 15: ...tage fluctuations Voltage fluctuation may impair the proper functioning of sensitive electronic equipment CAUTION Operation Starting the Engine without Remote 1 Make certain the generator is on a flat...

Page 16: ...any power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be connected to a building electrical...

Page 17: ...h Altitude The density of air at high altitude is lower than at sea level Engine power is reduced as the air mass and air fuel ratio decrease Engine power and generator output will be reduced approxim...

Page 18: ...plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and systems ma...

Page 19: ...ster to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if it is damaged 6 Position...

Page 20: ...pect all air vents and cooling slots to ensure that they are clean and unobstructed DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage t...

Page 21: ...terference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and on th...

Page 22: ...19 REV 41533 20110701 ENGLISH 41533 Specifications Parts Diagram...

Page 23: ...89 FB6 8 Flange Bolt M6 8 2 59 ST05FD 1151600 Cover 1 60 ST05FD 1152008 Plug A 1 61 ST05FD 1152009 Plug B 1 62 ST190FDE 2 G1 Engine 1 Part Number Description Qty 63 ST182FD 1742203 UC Handle Cover 1 6...

Page 24: ...21 REV 41533 20110701 ENGLISH 41533 Specifications Engine Parts Diagram...

Page 25: ...2 Intake Stud 2 58 F6RTC Spark plug 1 59 ST188F 1122000 G Ignition Coil 1 60 GB5789 FB6 29 Flange Bolt M6 29 4 Part Number Description Qty 61 ST188FD 1130003 CPE Carburetor Insulator Packing 1 62 ST18...

Page 26: ...23 REV 41533 20110701 ENGLISH 41533 Wiring Diagram Specifications...

Page 27: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 28: ...r labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any ele...

Page 29: ...uding diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the war...

Page 30: ...s scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior...

Page 31: ...ting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof...

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