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Specifications 

Rev 40005-20070611

 

 

17

 

Parts List 

 

No. 

Part # 

Description 

Qty 

1 GB5781-86 

Bolt 

M6x22 

2 GB859-86 

Spring 

Washer 

φ

6 2 

3 GB96-85 

Flat 

Washer 

φ

6 2 

4 GB41-86 

Nut 

M6 

5 2630 

Trigital 

Meter 

6 ST168F-1121100-C  Engine 

Switch 

ST152FD-1171100-B 

Control Panel  

8 GB5789-86 

Bolt 

M6x12 

16 

9 2631 

Touch 

Switch 

10 

1610 

AC Circuit Breaker (10A) 

11 

ST154FD-4070000 

AC Socket 5-20R 

12 ST154FD-4040000 

Condenser 

13 

ST152FD-1171200 

Control Panel Cover 

14 ST02FD-1151206 

Build 

Up 

15 ST05FD-1151209 

Conduit 

16 ST02FD-1151201-C 

Build 

Up 

17 GB818-85 

Screw 

M5x12 

18 GB/T6177-86 

Nut 

M6 

19 GB5789-86 

Bolt 

M6×12 

20 ST02FD-1151207-M  Ground 

Wire 

21 ST154FD-2000003 

Back 

Vibration 

Absorber 

22 GB/T6177-2000 

Nut 

M8 

10 

23 GB5789-86 

Bolt 

M8x12 

24 ST02FD-1151400 

Vibration 

Absorber 

25 

ST154FD-2000002 

Right Vibration Absorber 

26 

ST154FD-2000001 

Left Vibration Absorber 

27 ST152FD-1000000 

Engine 

 

28 ST160F-1010002 

Exhaust 

Bolt 

29 ST154FD-1100100 

Exhaust 

Gasket 

30 ST154FD-1110000 

Muffler 

 

31 GB/T41-2000 

Nut 

M8 

32 ST168FD-1160400 

Fuel 

Cock 

33 ST168FD-1160100 

Fuel 

Meter 

34 ST154FD-1070200 

Fuel 

Filter 

35 

ST168FD-1160200 

Fuel Tank Cap 

36 GB5789-86 

Bolt 

M6x20 

37 

ST168FD-1160300A 

Vibration Absorber Washer 

38 ST188FD-1070006A  Clip 

39 ST154FD-1070002 

Fuel 

Hose 

40 

ST154FD-1070100 

Fuel Tank  

41 ST154FD-2001000-D  Frame 

42 

ST154FD-2001002-D 

Fuel Tank Wing 

43 ST154FD-3000005 

Alternator 

Front 

Frame 

44 GB5789-86 

Bolt 

M8x20 

45 ST154FD-3001000 

Rotor 

Assembly 

46 ST154FD-3000006 

Stator 

Cover 

47 ST154FD-3002000 

Stator 

Assembly 

48 

ST154FD-3000007 

Alternator Center Screw M8 x 170 

49 ST154FD-11004000  Muffler 

Support 

50 ST154FD-3000008 

Screw 

M6x90 

51 GB16674-1996 

Screw 

M5x12 

52 

ST154FD-3000001 

Alternator Rear Cover 

53 ST154FD-3000004 

Rear 

Frame 

Summary of Contents for 40005

Page 1: ...40005 Rev 40005 20070611 1500 Peak Watts 1200 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions...

Page 2: ......

Page 3: ...Chart 11 Maintenance 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 13 Storage 14 Engine Storag...

Page 4: ......

Page 5: ...ories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every...

Page 6: ...minently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serio...

Page 7: ...wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that ar...

Page 8: ...away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintent...

Page 9: ...el Valve Turn this valve to the On position to supply fuel to the engine 3 Choke Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil St...

Page 10: ...e Three mode digital meter for running hours voltage and hertz 3 Receptacle 120 V 10 A Receptacle this receptacle is protected by a 10 A push to reset circuit breaker Use this receptacle to operate 12...

Page 11: ...rts Included Your 40005 Gasoline Powered Generator ships with the following parts Mount Kit Rubber Mounts 4 pieces Nuts 4 pieces Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lo...

Page 12: ...plate with the two screws and lock washers provided with the spark arrester kit Add Engine Oil CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommen...

Page 13: ...the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator can result in electric shock...

Page 14: ...ppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS devic...

Page 15: ...It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional ite...

Page 16: ...Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug...

Page 17: ...act our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean...

Page 18: ...the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the eng...

Page 19: ...45 US gallons 5 5 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 42 qt 0 4 L Spark Plugs Your generator comes equipped with a long reach plug 18 mm Intermitte...

Page 20: ...Specifications 16 Rev 40005 20070611 Parts Diagram...

Page 21: ...D 2000002 Right Vibration Absorber 1 26 ST154FD 2000001 Left Vibration Absorber 1 27 ST152FD 1000000 Engine 1 28 ST160F 1010002 Exhaust Bolt 2 29 ST154FD 1100100 Exhaust Gasket 1 30 ST154FD 1110000 Mu...

Page 22: ...Specifications 18 Wiring Diagram...

Page 23: ...level Place generator on a flat level surface Generator is overloaded Review load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for...

Page 24: ...ithout prior authorization or at an unauthorized repair facility will not be covered by this warranty Warranty Exclusions This warranty does not cover the following repairs and equipment Normal Wear G...

Page 25: ...legal rights which may change from state to state Your state may also have other rights you may be entitled to that are not listed within this warranty Contact Information Address Champion Power Equip...

Page 26: ...replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road generator engine owner you are responsible for performance of the required maintenance listed in your owner s manual CPE recommen...

Page 27: ...thstanding the provisions of Subsection 4 above warranty services or repairs must be provided at all CPE approved service centers 6 The owner must not be charged for diagnostic labor that leads to the...

Page 28: ...manifold 6 Catalyst or Thermal Reactor System i Catalytic converter ii Thermal reactor iii Exhaust manifold 7 Particulate Controls i Traps filters precipitators and any other device used to capture pa...

Page 29: ...Notes Rev 40005 20070611 25 Notes...

Page 30: ...1 877 338 0999 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 2007 Champion Power Equipment Inc...

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