Champion 106 PW Installation/Operation With Service Replacement Parts Download Page 1

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Installation/Operation with Service Replacement Parts

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

(905) 562-4195 Fax: (905) 562-4618

Toll-free: 1 (800) 263-5798

3765 Champion Boulevard

Winston-Salem, NC 27105

(336) 661-1556 Fax: (336) 661-1660

Toll-free: 1 (800) 858-4477

Issue Date: 12.12.16

Manual P/N

115328 rev. D

For machines beginning with S/N RE13077060 and above

www.championindustries.com

Printed in USA

Single Tank Dual Rinse

Two Tank

44DR

66DRPW

70DRFFPW

80DRHDPW

54DR

76DRPW

80DRFFPW

90DRHDPW

86PW

90FFPW

100HDPW

106PW

110FFPW

120HDPW

E-series Rack Conveyor

Dishwashers

(with swing-out doors)

Models

Single Tank Dual Rinse

44" Model 44DR

Single Tank Dual Rinse

44" with 22" Prewash

Model 66DRPW

Two Tank 64"

Wash and Power Rinse

Model 64

Summary of Contents for 106 PW

Page 1: ...sue Date 12 12 16 Manual P N 115328 rev D For machines beginning with S N RE13077060 and above www championindustries com Printed in USA Single Tank Dual Rinse Two Tank 44DR 66DRPW 70DRFFPW 80DRHDPW 54DR 76DRPW 80DRFFPW 90DRHDPW 64 86PW 90FFPW 100HDPW 84 106PW 110FFPW 120HDPW E series Rack Conveyor Dishwashers with swing out doors Models Single Tank Dual Rinse 44 Model 44DR Single Tank Dual Rinse ...

Page 2: ...____________________________ Tel ______________________ ATTENTION The dishwasher model number serial number voltage hertz and phase are needed to identify your machine and to answer questions Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 1 800 263 5798 Toll free 1 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax...

Page 3: ...www championindustries com canada register REGISTER YOUR PRODUCT ONLINE Make sure you are connected to the internet then enter an address below In the U S A In Canada http www championindustries com register ...

Page 4: ...T IMPORTANT Model Serial Date of Installation Company Name Telephone Contact Address Address Telephone Contact Installation Company Street State or Province Zip or Postal Code FAILURE TO REGISTER YOUR PRODUCT MAY VOID YOUR WARRANTY PRODUCT REGISTRATION CARD COMPLETE THIS FORM AND FAX TO ...

Page 5: ... a revised manual at no charge by calling 1 800 858 4477 in the USA or 1 800 263 5798 in Canada Revision Revised Serial Number Description Date Pages Effectivity 9 11 13 All RE13077060 Released First Edition 7 14 15 60 63 124 129 RE150607977 Revised images and Parts List for Doors and Screens 7 14 15 All Reviewed and Revised Manual 4 27 16 98 99 All Reversed Items 5 and 8 5 19 16 33 All Removed Ar...

Page 6: ...cement of fuses or resetting of overload breakers d Adjustment of thermostats e Adjustment of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations i...

Page 7: ...7 Chemical Connections Vent Fan Signal Connections 8 Machine Running and Table Limit Switch Signal Connections 9 Curtain Locations 10 Hot Water Coil Tank Heat Air Purging Instructions 11 Door Safety Switches 13 Removing and Installing Spray Arms and Scrap Screens 14 Installation Checklist 18 Operation 19 Operation 19 Door Safety Switches 20 Scrap Screens 22 Cleaning and Maintenance 23 E Rack Digit...

Page 8: ...eel electric booster heaters in 40 F 22 C and 70 F 39 C rise are available and steam booster heaters in 40 F 22 C and 70 F 39 C rise Two Tank Basic 64 84 Two Tank with 22 Prewash 86PW 106PW Two Tank with 36 Prewash 100HDPW 120HDPW Two Tank with 26 Front Feed Prewash 90FFPW 110 FFPW The 64 and 84 basic models are high temperature 180 F 80 C hot water final rinse sanitizing models Prewash options ar...

Page 9: ...tion is not returned to Champion within such period the warranty will expire after one year from the date of shipment Receiving CAUTION Be careful when moving or lifting the dishwasher to prevent damaging the dishwasher or the installation site Check doorway and passageway clearance before moving the dishwasher Remove dishwasher front panels and check under the machine base for obstructions before...

Page 10: ... dishwasher to prevent water from flowing into the dishwasher 2 Slope the unload end dish table toward from the exit of the dishwasher so that water flows back into the dishwasher 3 The dish table flanges should be bolted and sealed to the ends of the dishwasher using a food grade silicon sealant as shown in the table connection detail illustration below Standard Table Height 34 L R Direction Show...

Page 11: ...sher the hot water connection must supply a minimum of 185 F 85 C measured at the dishwasher 7 For a two tank hot water coil heated dishwasher the hot water connection must supply a minimum of 195 F 91 C measured at the dishwasher 8 Install a pressure regulating valve PRV before the dishwasher supply connection to maintain a flowing pressure of 20 25 PSI 9 Install a service shut off valve in the s...

Page 12: ... to the dishwasher at the steam supply strainer located at the unload end of the dishwasher 4 Condensate lines must be gravity drain with no back pressure A condensate lift pump must be installed if the condensate flow is above the finished floor 1 DO NOT VENT THE DISHWASHER INTO WALLS CEILINGS OR ENCLOSED PLACES 2 Vent stacks with adjustable dampers are supplied with the dishwasher to connect hou...

Page 13: ...nnection Plate 3 Any change to the Machine Electrical Connection Plate must be approved by the factory in advance 4 A knock out plug is provided at the rear of the control cabinet for electrical service connections 5 Built in electric booster heaters may have a separate main power connection 6 Electric blower dryers have a separate main power connection ATTENTION A qualified electrician must conne...

Page 14: ...ted control cabinet Check to ensure the conveyor motor rotates counterclockwise after reversing the wires NOTE The prewash wash and rinse pump motor shafts rotate clockwise when viewed from the rear In addition the motors have direction arrow labels indicating the properrotations Installation Electrical Connections continued Motor Rotation THREE PHASE POWER CONNECTION LINE IN L1 L2 L3 GRD Main Ter...

Page 15: ...umps and conveyor drive stop 2 If the table limit switch TLS is deactivated within 5 minutes the dishwasher will resume the cycle where it left off after 5 minutes the green light goes out and the START button must be pushed and a rack inserted into the machine 3 Any dish racks left in the machine after 5 minutes have elapsed must be removed and processed again 4 To restart the dishwasher make sur...

Page 16: ...d by others 3 The illustration on the right shows the terminal board for the machine 4 The signal connection points include Detergent signal 120VAC 1A max load Rinse aid Sanitizer signal 120VAC 1A load Vent Fan 120VAC 1Amp max amp load 5 A removable black plug is provided in the load end side of the wash tank for installation of the detergent conductivity cell SIGNAL ONLY VENT FAN COMMON COMMON 12...

Page 17: ... recommended to be installed on all dishwashers and can be ordered from the factory P N 407400 Machine Running Table Limit Switch Signal Connections 1 A terminal block is provided inside the top mounted control cabinet to provide a 120VAC 1 AMP Max Load signal NOTE The Vent Fan Signal Connection supplies 120VAC to a control relay supplied by others when the dishwasher is ON and O VAC when the dish...

Page 18: ...24 x 20 1 4 Final rinse curtain 24 x 6 1 4 2 Make sure the that the short flaps of the curtains face the load end of the dishwasher The long curtains always go on each end of the dishwasher DR FR Long Curtain Long Curtain DR Dual Rinse Curtain Final Rinse Curtain Dual Rinse Single Tank Dishwasher with Prewash Curtains NOTE Misplacing a curtain or failing to install a curtain will adversely affect ...

Page 19: ...ce Follow the instructions on pages 9 10 to prevent damage to the dishwasher hot water recirculating pump The air trapped in the Dishwasher Hot Water Recirculating Pump and Water Lines must be purged Refer to the illustration below and follow the procedure on the next page The dishwasher recirculating pump is located near the base at the booster end of the machine The air purge petcock is located ...

Page 20: ...Water will begin to fill the booster heater and the dishwasher heater coil 6 Water and air will begin to flow out of the purge petcock and the recirculating pump and eventually only water will be observed 7 Turn the booster heater power switch ON 8 Turn the dishwasher power switch ON The dishwasher wash tank will begin to fill with water 9 Continue to observe the petcock and the recirculating pump...

Page 21: ... and the pumps and conveyor drive stop 2 Check the interior of the dishwasher for any dish racks still in the machine These dish racks must be washed again to ensure they are washed and sanitized completely 3 To restart the dishwasher make sure all doors are closed then push the GREEN START pushbutton The illustrations below and on the following pages illustrate how to install and remove the spray...

Page 22: ...14 Installation Removing the Spray Arm End Plugs Installing the Lower Spray Arm Assembly ...

Page 23: ...15 Installation Installing the Upper Spray Arm Assembly Removing the Spray Arm End Plugs ...

Page 24: ...16 Removing the Dual Rinse DR scrap screens Installation Refer to the illustrations on this and the next page to remove and install the Dual Rinse DR scrap screens and rinse arm ...

Page 25: ...17 Installing the Dual Rinse DR scrap screens Installation ...

Page 26: ...F when the final rinse is not running 11 Check for leaks 12 Push the START button 13 Insert an empty dish rack into the load end of the dishwasher The pumps and conveyor will run 14 Carefully open each dishwasher door to make sure the safety switch stops the conveyor and pumps 15 Restart the dishwasher by pressing the START button 16 Allow the dish rack to travel to the unload end of the dishwashe...

Page 27: ... Pegged racks are for plates and or trays Flat racks are for bowls and or silverware Spread silverware evenly in a single layer in a flat rack or upright loosely packed in a cutlery rack cylinder 10 Push a dish rack into the load end of the dishwasher until it contacts the idle pump switch lever the conveyor and pumps will start 11 The dishwasher will run for 90 seconds to wash rinse and move the ...

Page 28: ...removed and processed again 4 To restart the dishwasher make sure all doors are closed then push the GREEN START pushbutton and insert a rack into the load end of the machine The green cycle light will illuminate the pumps and conveyor motor will run Refer to the illustration below and note the location of the pump intake screen and dual float switch 1 Make sure the pump intake screen is installed...

Page 29: ...21 Blank Page This Page Intentionally Left Blank ...

Page 30: ...large scrap screen and one external refuse basket in the prewash tank 5 For machines equipped with a dual rinse section install two scrap screens in the dual rinse section ATTENTION NEVER REMOVE A SCRAP SCREEN OR REFUSE BASKET WHEN THE DISHWASHER IS RUNNING There are have scrap screens in the wash tank and one in the prewash tank There is one refuse basket in the wash tank and an external basket i...

Page 31: ...e machine DO NOT STRIKE SCREENS OR BASKETS AGAINST SOLID OBJECTS 3 Remove the spray arm assemblies Remove the end cap from each spray arm 4 Flush the spray arms and nozzles to remove any debris 5 Replace the end caps Check the condition of the manifold O ring 6 Reinstall the spray arms 7 Remove and clean the curtains Allow them to dry at the end of the day 8 Leave the doors open between operations...

Page 32: ... the final rinse arm nozzles using a small paper clip 5 Remove the curtains and clean with fresh water DO NOT USE STEEL WOOL TO CLEAN THE INTERIOR OF THE MACHINE 6 Wipe the interior and exterior of the machine with a soft cloth and a mild detergent DO NOT HOSE THE EXTERIOR OF THE MACHINE WITH WATER 7 Reassemble the dishwasher and leave the door open to allow overnight drying 8 Contact the chemical...

Page 33: ...its and clean 2 Check o rings on spray arm piping connections 3 Check the drain operation 4 Clean any accumulated scale from the heating element 5 Inspect the spray arms O rings and ensure all plugs are installed 6 Inspect the final rinse arms for missing parts and are clean 7 Inspect the drive assembly and cradle for damaged or missing parts 8 Check that float switches move freely 9 Check the idl...

Page 34: ...plays temperature in 2 ways a The first display is a semi circular LED bar that moves from left to right as the temperature increases in magnitude The color of the bar changes from black to orange and to green b The second display is a 3 digit LED that changes from OFF if the tank or final rinse heat is disabled to Blank and from a minimum temperature of 70o F to the maximum calibrated temperature...

Page 35: ...dislay OFF until the final rinse switch is activated then the meter displays the actual final rinse temperature which is measured at the final rinse manifold Check the Meter Temperature Set point The set point determines how the meter displays the yellow and green bar For example if the set point is 70 then the bar displays yellow from 0 70 then green from 70 and above 1 Push and Hold the CHECK ou...

Page 36: ...y shows EEE then the thermistor plug is not disconnected Disconnect the thermistor plug and repeat Steps 1 6 above 7 Press and Hold the TEST A pushbutton to calibrate Meter 1 Test B for Meter 2 8 The display calibrates and shoes 160 9 Release TEST A pushbutton An E flashes in the center of METER 1 10 Press the RESET pushbutton to exit the calibration mode 11 Repeat Steps 2 8 tp calibrate Meter 2 1...

Page 37: ...29 Digital Display Display Codes and Definitions The illustrations below show the codes that may appear in the temperature meter displays ...

Page 38: ...spray arms Thermostat defective End plugs missing Water temperature low Check detergent suppy Reposition wares or reduce amount of wares Clean screens Clean spray arms Contact Service Agent Check spray arms Check incoming water temperature Dishwasher conveyor will not run Idle pump switch defective 90 second timer defective Check conveyor for jams Remove racks from load end of table Press Green st...

Page 39: ...e Assembly 58 Prewash Scrap Screens 60 Single Tank Scrap Screens 62 Two Tank Scrap Screens 64 Prewash Wash Spray Arms 66 Single Tank Wash Spray Arms 68 Two Tank Wash and Power Rinse Spray Arms 70 Dual Rinse DR Tank Assembly 72 Dual Rinse DR Pump Motor Assembly 74 Prewash Pump Suction and Discharge 76 Wash and Power Rinse Pump Suction and Discharge 78 Pump Motor Assembly 80 Float Switches 82 Single...

Page 40: ...nd 36 Prewash Drain Assemblies 112 E44DR with and without Prewash Drain Assembly 114 E54DR with and without Prewash Drain Assembly 116 E64 with and without Prewash Drain Assembly 118 E84 Drain Assembly 120 E84 with Prewash Drain Assembly 122 Final Rinse Drain Assembly 124 22 Prewash Door Assembly 126 E44 and E54 Door Assembly 128 E64 E84 and 36 Door Assemblies 130 Extended Vent Cowls and Splash Sh...

Page 41: ...1 114505 Breaker Switch14A ON OFF 24VAC 1 2 116494 Light Green LED 6VDC 1 3 115019 Pushbutton Switch Green 1 4 115018 Pushbutton Switch Red 1 5 114532 Decal L R and R L See illustration above for model nos 1 6 114533 Decal L R and R L See illustration above for model nos 1 7 114436 Decal L R See illustration above for model nos 1 114534 Decal R L See illustration above for model nos 1 8 114437 Dec...

Page 42: ... HEAT HEAT 6M DC 7CR 1CR 29 19 25 18 18 18 26 27 28 1 2 3 4 5 5 5 6 7 20 22 12 16 16 16 16 17 9 10 13 14 15 11 11 8 21 21 21 23 23 23 24 8 This illustration shows a control cabinet with all options Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster Please disregard these extra components as necessary 34 ...

Page 43: ...2 12 111036 Socket Relay 2 13 114521 End Cover Single Terminal D MZB 1 5 NS35 1 14 114520 Terminal Single MZB 1 5 NS35 6 15 114522 Bridge Terminal 10 Pole FBS 10 5 Cut to fit 1 16 108122 Contactor 12A A R 17 115161 Relay DPDT 30A 120VAC DR Pump 1 18 112367 Contact Auxiliary GVAN11 A R 19 111633 Bus System 2 units Drive and Wash 1 111671 Bus System 3 units Drive Prewash Wash 1 VOLTAGE SPECIFIC PART...

Page 44: ...73 Fuse J 40A 600V 3 230 240V 60 3 22KW Booster 22 108424 Block Fuse 600V 100A 3P T Type 1 23 180060 Fuse T 70A 250V 3 230 240V 60 3 24 111822 Fuse Line 120VAC 5A 600V LPCC 5 2 25 111624 Overload Motor Drive 0 63 1 0A 1 26 111628 Overload Motor Prewash 4 0 6 3A 1 27 111629 Overload Motor Wash 6 0 10 0A 1 28 100922 Fuse DR Heat 600V 20A ATMR 20 2 29 107091 Transformer 500VA 1 460 480V 60 3 Wash Tan...

Page 45: ...5A 600V 3 575V 60 3 22KW Booster 22 111135 Block Fuse 600V 30A 3P J Type 1 23 111683 Fuse J 30A 600V 3 575V 60 3 24 107289 Fuse Line 120VAC 2 5A 600V LPCC 2 1 2 2 25 111624 Overload Motor Drive 0 63 1 0A 1 26 111626 Overload Motor Prewash 1 6 2 4A 1 27 111627 Overload Motor Wash 2 5 4 0A 1 28 100913 Fuse DR Heat 600V 10A ATMR 10 2 29 111046 Transformer 500VA 1 NOTE Hot water coil HWC machines do n...

Page 46: ... 25 1 2 3 4 5 5 6 7 18 20 11 15 15 15 15 8 9 12 13 14 10 17 19 19 19 21 21 21 28 Note Control Cabinet Cover P N 334879 not shown This illustration shows a control cabinet with all options Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster Please disregard these extra components as necessary 38 ...

Page 47: ... Relay 2PDT 10A 120VAC 2 11 111036 Socket Relay 2 12 114521 End Cover Single Terminal D MZB 1 5 NS35 1 13 114520 Terminal Single MZB 1 5 NS35 6 14 114522 Bridge Terminal 10 Pole FBS 10 5 Cut to fit 1 15 108122 Contactor 12A A R 16 110811 Contact Auxiliary GVAN11 A R 17 112424 Kit Fuse Block 1 26 111671 Bus System 3 units Drive Prewash Wash 1 111634 Bus System 4 units Drive Prewash Wash Rinse 1 VOL...

Page 48: ...0V 230 240V 60 3 Rinse Tank Heat 20 180171 Block Fuse 600V 60A 3P J Type 1 21 111683 Fuse J 30A 600V 3 230 240V 60 3 22 111624 Overload Motor Drive 0 63 1 0A 1 23 111628 Overload Motor Prewash 4 0 6 3A 1 24 111629 Overload Motor Wash 6 0 10 0A 1 25 111629 Overload Motor Rinse 6 0 10 0A 1 27 109064 Transformer 250VA 1 28 112482 Fuse 600V LPCC 3 5A 2 460 480V 60 3 Wash Tank Heat 18 111135 Block Fuse...

Page 49: ...se Tank Heat 22 111135 Block Fuse 600V 30A 3P J Type 1 23 111682 Fuse J 15A 600V 3 575V 60 3 22 111624 Overload Motor Drive 0 63 1 0A 1 23 111626 Overload Motor Prewash 1 6 2 4A 1 24 111627 Overload Motor Wash 2 5 4 0A 1 25 111627 Overload Motor Rinse 2 5 4 0A 1 27 109064 Transformer 250VA 1 28 112484 Fuse 600V LPCC 1 5A 2 NOTE Hot water coil HWC machines do not have heat contactors These parts ar...

Page 50: ...cuit Bd P N 114756 1 2 4 6 7 5 3 1 115173 Harness 6 pin Input E44 54 DR DRPW E64 84 E64 84PW 1 2 115174 Harness 6 pin Output E44 54 DR DRPW E64 84 E64 84PW 1 3 115175 Harness 8 pin Input E64 84 E64 84PW 1 115180 Harness 8 pin Input E44 54 DR DRPW 1 4 115176 Harness 2 pin Output E64 84 E64 84PW 1 115181 Harness 2 pin Input E44 54 DR DRPW 1 5 115177 Harness 2 pin Input E64 84 E64 84PW 1 115182 Harne...

Page 51: ...2 9 9 10 13 14 15 22 22 21 21 21 23 23 23 This illustration shows a control cabinet with all options Your control cabinet may not have the prewash components nor the additional parts required for the 22KW booster Please disregard these extra components as necessary See pages 35 37 for P N s Note Control Cabinet Cover P N 334879 not shown 43 ...

Page 52: ...11 3 5 6 7 2 1 3 3 13 12 8 9 10 4 14 3 Prewash Panels and Curtains L R Direction Shown 44 ...

Page 53: ...9351 Panel 25 End Standard 1 8 108418 Plug 1 2 2 9 109034 Gasket 2 10 108417 Nut 2 11 335223 Panel Assy Front Perimeter 22 PW Prewash 1 334756 Panel Assy Front Perimeter 26 PW Prewash 1 335224 Panel Assy Front Perimeter 36 PW Prewash 1 12 328959 Basket Refuse 22 1 329492 Basket Refuse 26 1 328967 Basket Refuse 36 1 13 328427 Cover Refuse Basket 22 1 328524 Cover Refuse Basket 36 1 14 108966 Handle...

Page 54: ...2 7 9 8 11 9 1 8 2 1 10 14 13 12 15 16 17 4 3 6 5 DR Curtain End Curtain End Curtain Final Rinse Curtain Single Tank Panels and Curtains L R Direction Shown 46 ...

Page 55: ... 8 2 6 109723 Curtain 24 x 6 1 4 Rinse Curtain 1 7 329926 Baffle 1 8 100007 Screw 10 32 x 3 8 Truss Head 4 9 329351 Panel 25 End Standard 2 10 100734 Bolt 1 4 20 x 1 2 SST 2 11 335219 Panel Assy 44 Front Perimeter 1 335220 Panel Assy 54 Front Perimeter 1 12 113944 Nut 3 4 NPT 2 13 108620 Gasket 2 14 113943 Plug 3 4 NPT 2 15 108418 Plug 1 2 NPT 4 16 109034 Gasket 4 17 108417 Nut 1 2 NPT 4 Item Part...

Page 56: ...Two Tank Panels and Curtains 8 7 16 5 3 1 6 2 5 1 2 3 4 15 15 11 10 9 14 13 12 48 ...

Page 57: ... 329926 Baffle 1 6 328030 Table Flange 2 7 329351 Panel 25 End standard 1 8 100073 Screw 1 4 20 x 1 2 Truss Head 8 9 113944 Nut 3 4 NPT 4 10 108620 Gasket 4 11 113943 Plug 3 4 NPT 4 12 108417 Nut 1 2 NPT 4 13 109034 Gasket 4 14 108418 Plug 1 2 NPT 4 15 328976 01 Panel 84 Front Perimeter RH LH 2 16 335221 Panel 64 Front Perimeter 1 Item Part Description Qty No No 49 ...

Page 58: ...1 15 2 3 16 4 5 17 18 7 6 8 9 10 14 13 12 11 11 13 7 Drive Motor Assembly 50 ...

Page 59: ...e 44 Motor Assy Mounting 1 5 327917 Plate 64 Motor Assy Mounting 1 6 327919 Bracket Motor Spring Mounting 1 7 106482 Washer Lock 1 4 Split SST 4 8 102376 Washer Flat 5 16 x 3 4 x 06 SST 2 9 113702 Spring 0 6OD x 0 095 Wire x 1 5 Lg 1 10 113704 Screw 5 16 x 3 1 2 Hex Head SST 1 11 113700 Bushing 3 8 x 3 4 x 1 16 Thrust Bronze 3 12 113703 Bushing 3 4 x 7 8 x 3 8 x 1 1 8 Flg 1 13 113701 Bushing 1 4 x...

Page 60: ...14 15 21 22 24 23 25 24 20 19 19 21 20 17 1 26 3 4 5 7 6 8 9 10 11 12 13 18 2 16 Tank Bottom Conveyor Drive Assembly 52 ...

Page 61: ...916 Key 3 16 x 3 16 x 3 4 SST 1 14 See Sheave and V belt Chart on previous page 15 See Sheave and V belt Chart on previous page 16 327924 Bracket 44 Drive Bearing Mounting 1 17 113860 Bearing Sealed 5 8 Bore 1 18 104923 Screw 1 4 20 x 3 8 Round Head 4 19 100739 Bolt 5 16 18 x 3 4 Hex Head SST 8 20 106013 Washer Lock 5 16 Split 8 21 102376 Washer flat 5 16 8 22 100154 Nut Plain 5 16 18 SST 8 23 100...

Page 62: ...Prewash Track Cradle Assembly 9 16 18 23 4 1 11 13 10 18 17 22 19 3 15 12 14 14 5 2 6 7 8 Tank 23 17 21 19 20 20 19 24 54 ...

Page 63: ...e PW36 includes items 11 12 13 19 1 11 204513 Pawl Cradle 4 12 206345 Spacer Rack Cradle Pawl 4 13 113692 Bolt Shoulder 3 8 x 3 4 x 5 16 18 x 3 8 SST 4 14 333155 Cradle Drive Rod Single Tank 22 PW 36 PW 2 15 206343 Bearing E Cradle Support 4 16 327955 Track 22 PW Front 1 17 100735 Bolt 1 4 20 x 5 8 Hex Head SST 8 18 112318 Washer Flat 1 4 20 8 19 100142 Nut Grip 5 16 18 6 20 331988 Bracket Lower W...

Page 64: ...Single Tank Track Cradle Assembly 12 11 17 17 14 9 2 1 1 20 16 16 22 22 23 10 13 16 6 7 8 6 7 8 4 3 5 4 3 5 15 15 18 19 21 56 ...

Page 65: ... Spacer Pawl 8 13 204513 Pawl NG Cradle 8 14 414357 Track E44 Rear 1 15 206343 Bearing Rack Cradle Slide 4 16 100142 Nut Grip 5 16 18 14 17 100141 Nut Grip 1 4 20 4 18 100736 Bolt 1 4 20 x 3 4 Hex Head SST 2 106482 Washer Lock 1 4 20 Split 2 19 329283 Weldment DR Final Rinse Switch L R Machine 1 329295 Weldment DR Final Rinse Switch R L Machine 1 20 100734 Bolt Hex Hd 1 4 20 x 1 2 6 21 100735 Bolt...

Page 66: ...Two Tank Track Cradle Assembly 21 21 21 18 18 17 20 21 20 10 10 18 18 15 16 16 17 9 2 1 1 2 3 2 4 5 6 7 8 19 22 18 13 11 14 12 23 58 ...

Page 67: ...olt Shoulder 3 8 X 3 4 X 5 16 X 18 SST 12 12 206345 Spacer Pawl 12 13 204513 Pawl NG Cradle 12 14 414378 Cradle E64 Assembly 1 414979 Cradle E84 Assembly 1 15 335470 Track Rear E64 L R Machine and R L Machine 1 335473 Track Rear E84 L R Machine and R L Machine 1 16 206343 Bearing Rack Cradle Slide E64 Qty 8 E84 Qty 12 A R 17 100141 Nut Grip 1 4 20 8 18 100142 Nut Grip 5 16 18 16 19 100736 Bolt 1 4...

Page 68: ...2 1 Prewash Scrap Screens 60 ...

Page 69: ...reens Item Part Description Qty No No 1 328958 Screen Refuse 22 PW 1 328960 Screen Refuse 36 PW 1 328958 Screen Refuse 26 PW 1 2 328959 Basket Refuse 22 PW 1 328967 Basket Refuse 36 PW 1 329492 Basket Refuse 26 PW 1 61 ...

Page 70: ...Single Tank Scrap Screens 6 9 8 1 7 8 Beginning with S N RE15067977 and above Prior to S N RE15067977 2 5 4 3 1 62 ...

Page 71: ...ve 2 5 336690 Screen Scrap Beginning with S N RE15067977 and above 1 6 414329 Screen L R Rear Single Tank Prior to S N RE15067977 1 414329 Screen R L Front Single Tank Prior to S N RE15067977 1 7 414328 Screen Refuse L R Front Single Tank Prior to S N RE15067977 1 414328 Screen Refuse R L Rear All Models Prior to S N RE15067977 1 8 331923 Support Screen Single Tank Prior to S N RE15067977 2 9 3286...

Page 72: ...Two Tank Scrap Screens 6 1 6 7 7 8 8 9 9 9 9 1 Prior to S N RE15067977 4 2 5 5 4 3 1 1 2 3 Beginning with S N RE15067977 and above 64 ...

Page 73: ...ear E64 Beginning with S N Re15067977 and above 2 336703 Filler Rear E84 Beginning with S N Re15067977 and above 2 5 336690 Screen Scrap Beginning with S N Re15067977 and above 2 6 414329 Screen L R Rear All Models 1 414329 Screen R L Front All Models 1 7 414328 Screen Refuse L R Front All Models 1 414328 Screen Refuse R L Rear All Models 1 8 328653 Screen Outboard E84 Only 1 9 331923 Support Scre...

Page 74: ...Prewash Spray Arms 7 1 4 4 5 5 6 10 3 3 2 2 9 9 12 12 Rear Wall of Hood 8 16 11 13 12 14 18 17 15 66 ...

Page 75: ... 6 Upper E22 1 414567 Wash Manifold Assy 10 Upper E36 1 8 328998 Bracket Upper Safety 1 9 113555 Plug Wash Arm E Series Qty per arm 4 10 113716 O ring 4 11 328034 Support Upper Wash 1 12 106014 Nut Acorn 1 4 20 SST 8 13 106482 Washer Lock 1 4 Split SST 8 14 106026 Washer Flat 1 4 SST 8 15 329000 1 Bracket Support 1 16 100141 Grip Nut 1 4 SST 2 17 100735 Bolt Hex Hd 1 4 20 SST 2 18 329001 Support U...

Page 76: ...2 6 4 9 9 3 16 16 11 5 7 10 18 15 17 16 12 13 14 1 4 3 5 2 Rear Wall of Hood 8 8 Single Tank Wash Spray Arms 68 ...

Page 77: ...414564 Wash Manifold Assy 14 Straight Upper R L 1 8 113555 Plug Wash Arm E Series Qty per arm 4 9 113716 O ring 4 10 329001 Bracket Upper Wash arm support 1 11 328998 Bracket Upper Safety Catch 1 12 106026 Washer Flat 1 4 SST 4 13 100141 Grip Nut 1 4 20 SST 10 14 100736 Bolt Hex Hd 1 4 20 x 3 4 SST 10 15 328034 Support Upper Wash 1 16 106014 Nut Acorn 1 4 SST 8 17 106482 Washer Lock 1 4 Split SST ...

Page 78: ...6 6 5 5 4 2 2 2 1 3 4 4 2 8 7 3 3 1 1 1 9 9 9 10 10 10 10 9 4 11 11 16 15 13 12 12 11 11 14 14 17 19 18 Rear Wall of Hood Rear Wall of Hood 3 11 11 Two Tank Wash Power Rinse Spray Arms 70 ...

Page 79: ...84 L R 2 414565 Wash Manifold Assy E84 R L 2 7 414318 Standpipe 64 L R Wash 1 328443 Standpipe 64 R L Wash 1 8 414319 Standpipe 64 L R Rinse 1 328445 Standpipe 64 R L Rinse 1 9 113555 Plug Wash Arm E Series Qty per arm 4 10 113716 O ring 4 11 106014 Nut Acorn 1 4 SST 10 12 106482 Washer 1 4 Split SST 8 13 328034 Support Upper Washarm 2 14 106026 Washer Flat 1 4 SST 8 15 100141 Grip Nut 1 4 SST 4 1...

Page 80: ...Dual Rinse DR Tank Assembly L R Direction Shown 3 4 6 8 12 15 17 18 19 16 23 24 25 26 27 28 29 31 32 33 8 8 37 4 8 34 35 11 21 20 30 8 23 8 8 23 8 14 22 DR Curtain 36 34 38 38 72 ...

Page 81: ... Capillary 1 18 115352 Switch Float 1 19 113604 Thermostat High Limit Fixed Snap 212 F 1 20 113716 O ring Plug Rinse 2 21 113795 Plug Rinse Manifold 2 22 114012 Rod Curtain 5 16 x 23 1 2 Lg 1 23 114021 Hose 1 ID x 2 1 4 Lg 3 24 114290 O ring 2 25 114291 Washer Rubber 2 26 114420 Heater 1 5KW 200 220V 60 1 includes O ring 2 114421 Heater 1 5KW 230 20V 1 includes O ring 2 114422 Heater 1 5KW 460 480...

Page 82: ...Dual Rinse DR Pump Motor Assembly 1 2 3 4 5 6 7 Not Available as a separate repair part 74 ...

Page 83: ...er Head 6 2 115231 2 Cover Polypropylene 1 3 115231 3 Nut Acorn 1 4 20 SST 1 4 115231 4 Impeller DR Pump SST 1 5 115231 5 Seal Pump 3 8 Type 16 SST 1 6 115231 6 O ring 1 7 115231 Pump Assy Auxillary Rinse 115 60 1 Includes all items 1 Item Part Description Qty No No 75 ...

Page 84: ...1 2 9 6 7 5 A 3 4 5 Suction Discharge L R Application Shown Prewash Pump Suction Discharge 76 ...

Page 85: ...mp Discharge 1 6 104165 Clamp Hose M40 SST 1 7 111964 Hose Clamp Discharge 1 8 311761 Strainer Pump Suction Not Shown 1 9 113636 Suction Flange Machined 1 10 112338 Gasket Pump Suction Flange Not Shown 1 A Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Item Part Description Qty No No 77 ...

Page 86: ...Wash Power Rinse Pump Suction Discharge 1 2 3 5 6 A B 4 Tank 78 ...

Page 87: ...e 1 5 113538 Gasket Pump Suction 1 6 327904 Screen Pump Suction 1 A Pump Base Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 B Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Item Part Description Qty No No 79 ...

Page 88: ...8 1 18 4 15 2 14 9 10 17 20 12 7 6 5 11 21 13 3 16 19 2 Pump Motor Assembly 80 ...

Page 89: ...20 Motor 1HP MV 60 3 Prewash 1 111739 Motor 1HP 575 60 3 Prewash 1 115587 Motor 2HP MV 60 3 Wash Rinse 1 111740 Motor 2HP 575 60 3 Wash Rinse 1 110424 Motor 3HP MV 60 3 Wash Rinse 1 111741 Motor 3HP 575 60 3 Wash Rinse 1 21 113634 Pump Volute SST Machined Prewash Wash Rinse 1 112338 Gasket Pump Suction Flange Not Shown 1 900737 Kit Gaskets Jet Pump Includes Items 5 7 A R 900183 Kit Seal 1HP Impell...

Page 90: ...Float Switches 5 2 4 3 3 1 Prewash Single Tank Two Tank 82 ...

Page 91: ...k 1 2 1 3 104882 Washer Flat 1 2 2 4 111151 C Clip A R 5 110854 Float Switch Dual Prewash 1 113291 Float Switch Dual Wash Single Tank 1 113291 Float Switch Dual Wash Power Rinse Two Tank 2 110750 Gasket Float Switch Not Shown A R Item Part Description Qty No No 83 ...

Page 92: ...1 2 3 4 3 5 6 Single Tank Electric Wash Tank Heat 84 ...

Page 93: ...16 3KW 230 240V 400 415V 1 113518 Heater 15 16 3KW 460 480V 1 113519 Heater 15KW 575V 1 2 100153 Bolt 3 18 16 x 1 Hex Head 4 3 104618 Washer 3 8 x 7 8 x 1 16 SST 8 4 108345 Gasket 3 x 3 x 1 8 2 Hole 1 5 106407 Washer Lock 3 8 Split 4 6 100140 Nut Plain 3 8 16 4 Item Part Description Qty No No 85 ...

Page 94: ...3 A 2 Tank 2 1 Wash Rinse Two Tank Electric Wash Tand RInse Tank Heat 86 ...

Page 95: ... 2 108345 Gasket 3 x 3 x 1 8 2 Hole 1 3 113804 Heater 10 12 1 KW 200 220V Rinse 1 113882 Heater 10 11KW 230 240V Rinse 1 113883 Heater 10 11KW 460 480V Rinse 1 113884 Heater 10 11KW 575V Rinse 1 A Element Fasteners Qty Per Element 100153 Bolt 3 18 16 x 1 Hex Head 4 104618 Washer 3 8 x 7 8 x 1 16 SST 8 106407 Washer Lock 3 8 Split 4 100140 Nut Plain 3 8 16 4 Item Part Description Qty No No 87 ...

Page 96: ...Thermostats and Thermistors Single Tank High Limit Control Two Tank 4 Tank 1 2 3 3 88 ...

Page 97: ...hermostats and Thermistors 1 114435 Thermistor 10KΩ 36 lead 2 2 0512299 Adapter 2 3 115489 O ring 2 4 100547 Locknut 1 2 NPT SST 2 5 110561 Thermostat Fixed Hi Limit 2 Item Part Description Qty No No 89 ...

Page 98: ...Junction Box Thermistor Connection Block Interwiring Connection Block NOTE Components and quantities vary per machine 1 8 5 6 3 5 4 2 3 2 1 1 90 ...

Page 99: ...k E NS 35 N 2 4 114518 End Cover Double Terminal STTB 2 5 A R 4 114516 End Cover Single Terminal D ST 2 5 A R 5 114515 Terminal Single Ground ST 2 5 Green A R 6 114517 Terminal Double STTB 2 5 A R 7 114512 Terminal Single ST 2 5 Gray A R 8 114522 Bridge 10 Pole FPS 10 5 Cut to Fit 1 Item Part Description Qty No No 91 ...

Page 100: ...Final Rinse Piping All Models 7 1 2 3 4 6 5 6 Top of Hood 10 8 11 13 12 14 19 17 15 16 18 9 20 Manifold Dimension in Chart is center to center of upper and lower spray pipe From Booster 92 ...

Page 101: ...rass 1 15 104429 Vacuum Breaker 3 4 NPT 1 16 900837 Kit Repair 3 4 Vacuum Breaker A R 17 102525 Tee Red 3 4 x 1 2 x 3 4 NPT Brass 1 18 100135 Pressure Gauge 0 60 PSI 1 19 0512299 Adapter 1 20 114435 Thermistor 10KΩ 36 lead 1 Item Part Description Qty No No Model Upper Final Rinse Nozzle Lower Final Rinse Nozzle Final Rinse Manifold R L Final Rinse Manifold L R P N P N P N Dim P N Dim E44 54 107290...

Page 102: ...Fill Piping All Models 12 12 12 18 19 16 1 2 3 4 7 6 5 10 8 9 11 Flow Flow Flow Hood 12 12 13 12 14 14 15 16 17 21 22 20 94 ...

Page 103: ...1 2 Lg Brass 1 10 109886 Valve Solenoid 1 2 NPT HW 120VAC Coil 1 109902 Kit Repair 1 2 Diaphragm A R 108516 Coil Solenoid Valve 1 2 120VAC A R 11 101397 Nipple RTOE 1 2 NPT x Lg Brass 1 12 100184 Nipple Close 3 4 NPT Brass 6 13 102526 Tee 3 4 NPT x 3 4 NPT x 1 2 NPT Brass 1 14 102444 Elbow Street 3 4 NPT x 90 Brass 2 15 102442 Elbow 3 4 NPT x 90 Brass 1 16 109879 Fitting Comp 7 8 O D x 3 4 NPT Bra...

Page 104: ...Prewash Cold Water Tempering CWT Piping 7 8 1 14 5 9 12 3 6 15 4 6 11 10 16 17 18 19 20 21 22 13 11 6 6 2 PREWASH TANK 96 ...

Page 105: ... A R 10 107315 Tubing 3 8 Type L Copper 1 11 109909 Fitting Comp 1 2 O D x 1 4 MPT Brass 2 12 110134 Nipple 1 4 NPT x 2 1 2 Lg Brass 1 13 112109 Nipple RTOE 1 4 NPT x 2 1 2 Lg Brass 1 14 109886 Valve Solenoid 1 2 NPT 120VAC 1 113392 Kit Repair Valve Diaphragm 1 2 A R 113357 Coil Solenoid 1 2 120VAC A R 15 319549 Bracket Cold Water Thermostat Piping 1 16 328539 Bracket Piping Support 1 17 100547 Lo...

Page 106: ...nk Electric Booster Assembly 40 F 70 F Rise ATTENTION Install the highest Kw rated element in the top and the lowest rated element in the corner closest to Item 9 in the illustration above Item 9 may be located on the opposite side of the booster 98 ...

Page 107: ...tat w Capillary Control 1 9 102505 Plug 3 4 NPT Brass 1 10 414331 Tank Booster 1 11 100113 Cap 3 4 NPT SST 1 12 109458 Plate Blockoff Not shown A R A Element Fasteners Qty per Element 100003 Nut Plain 1 4 20 9 106482 Washer Lock 1 4 Split 9 B Booster Tank Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 106013 Washer Lock 5 16 Split 4 100142 Nut Grip 5 16 w Nylon Insert 4 C Element Cover Fastene...

Page 108: ...W 230 240V 60 3 40 Rise Item Part Description Qty No No 1 114030 6 KW Heater 1 2 114030 6 KW Heater 1 3 109458 Blockoff Plate 1 2 3 1 22KW 230 240V 60 3 70 Rise Item Part Description Qty No No 1 111233 7 5 10 KW Heater 1 2 114030 6 KW Heater 1 3 114030 6 KW Heater 1 2 3 1 12KW 460 480V 60 3 40 Rise Item Part Description Qty No No 1 114031 6 KW Heater 1 2 114031 6 KW Heater 1 3 109458 Blockoff Plat...

Page 109: ...overy Item Part Description Qty No No 1 111232 10 KW Heater 1 2 111232 10 KW Heater 1 3 111232 10 KW Heater 1 2 3 1 30KW 230 240V 60 3 Heat Recovery Item Part Description Qty No No 1 111233 7 5 10 KW Heater 1 2 111233 7 5 10 KW Heater 1 3 111233 7 5 10 KW Heater 1 2 3 1 30KW 460 480V 60 3 Heat Recovery Item Part Description Qty No No 1 111234 10 KW Heater 1 2 111234 10 KW Heater 1 3 111234 10 KW H...

Page 110: ...W Heater 1 2 107909 6 8 KW Heater 1 3 107909 6 8 KW Heater 1 2 3 1 15KW 230 240V 60 3 40 Rise Item Part Description Qty No No 1 111236 5 KW Heater 1 2 111236 5 KW Heater 1 3 111236 5 KW Heater 1 2 3 1 24KW 230 240V 60 3 70 Rise Item Part Description Qty No No 1 111334 9 12 KW Heater 1 2 111334 9 12 KW Heater 1 3 111334 9 12 KW Heater 1 2 3 1 15KW 460 480V 60 3 40 Rise Item Part Description Qty No ...

Page 111: ... 1 3 112060 12 KW Heater 1 2 3 1 15KW 575V 60 3 40 Rise Item Part Description Qty No No 1 111384 5 KW Heater 1 2 111384 5 KW Heater 1 3 111384 5 KW Heater 1 2 3 1 24KW 575V 60 3 70 Rise Item Part Description Qty No No 1 112061 12 KW Heater 1 2 114032 6 KW Heater 1 3 114032 6 KW Heater 1 NOTE Two tank machines do not have a 30KW heat recovery booster tank 103 ...

Page 112: ...111827 Contactor Heat 60 FLA 2 4 328421 Cabinet Booster Control 1 5 328525 Cover Cabinet Booster Control 1 6 100073 Screw 1 4 20 x 1 2 Truss Head 2 200 220V 60 3 15KW Booster 1 180171 Block Fuse 600V 60A 3P J Type 1 1 180174 Fuse J 45A 600V 3 230 240V 60 3 15KW Booster 1 180171 Block Fuse 600V 60A 3P J Type 1 1 180173 Fuse J 40A 600V 3 460 480V 60 3 15KW Booster 1 111135 Block Fuse 600V 30A 3P J T...

Page 113: ...80V 60 3 24KW Booster 1 180171 Block Fuse 600V 60A 3P J Type 1 2 180072 Fuse J 35A 250V 3 575 60 3 24KW Booster 1 111135 Block Fuse 600V 30A 3P J Type 1 2 180172 Fuse J 35A 250V 3 200 220V 60 3 30KW Heat Recovery Booster 1 111135 Block Fuse 600V 30A 3P J Type 1 2 180172 Fuse J 35A 250V 3 230 240V 60 3 30KW Heat Recovery Booster 1 111135 Block Fuse 600V 30A 3P J Type 1 2 180172 Fuse J 35A 250V 3 46...

Page 114: ...10 11 8 9 8 7 6 5 4 5 1 2 3 2 2 1 Two Tank Steam Heat with K2 Steam Booster 106 ...

Page 115: ...enoid Valve A R 108516 Coil Replacement 120VAC A R 3 105782 Nipple Close 1 2 NPT BI 4 4 104649 Relief Valve 1 5 111380 Trap Steam I 2 3 6 100123 Cock Gauge 1 4 1 7 100263 Strainer Line 1 1 4 BI 1 8 108345 Gasket 2 9 110189 Booster K2 Spirec 1 10 327907 Coil Steam R L 1 11 327908 Coil Steam L R 1 Item Part Description Qty No No 107 ...

Page 116: ...1 Tank 2 3 7 4 5 6 8 Single Tank Steam Heat 108 ...

Page 117: ...x Head 4 6 102376 Washer 5 16 X 3 4 x 1 16 8 7 108345 Gasket 3 x 3 1 8 2IN Hole 1 8 106013 Washer Lock 5 16 Split 4 9 100154 Nut Plain 5 16 18 4 NOT SHOWN 109887 Valve 3 4 Solenoid 120VAC 3 109903 Kit Repair Solenoid Valve A R 108516 Coil Replacement 120VAC A R 104649 Relief Valve 1 111380 Trap Steam I 2 3 100123 Cock Gauge 1 4 1 100263 Strainer Line 1 1 4 BI 1 Item Part Description Qty No No 109 ...

Page 118: ...1 3 4 5 6 2 3 7 Tank Tank 8 9 10 Two Tank Steam Heat 110 ...

Page 119: ...102376 Washer 5 16 X 3 4 x 1 16 16 4 108345 Gasket 3 x 3 1 8 2IN Hole 2 5 106013 Washer Lock 5 16 Split 8 6 100154 Nut Plain 5 16 18 8 7 327908 Coil Steam RH 1 8 102554 Union 3 4 SST 2 9 100548 Locknut 3 4NPT SST 2 10 113918 Nipple Rtoe 3 4 x 1 3 4 2 Item Part Description Qty No No 111 ...

Page 120: ...22 26 and 36 Prewash Drain Assemblies 7 8 6 11 15 16 7 8 8 1 2 3 4 5 9 10 12 14 1 3 4 4 4 5 5 4 2 4 5 1 3 4 4 5 8 13 L R Direction Shown 112 ...

Page 121: ...7 Nipple TOE 1 1 2 NPT x 4 1 2 Lg Galv 26 PW 1 203005 Nipple TOE 1 1 2 NPT x 15 1 2 Lg Galv 36 PW 1 7 107340 Clamp Hose M28 Gear type 2 8 108345 Gasket Heater Standpipe 4 9 602041 Drain Sub assy 1 10 114185 Grip Drain Handle 1 11 114472 Hose Overflow 1 12 114817 Bearing Sleeve 1 2 Dia Rod Nylon 1 13 314388 1 Flange Blockoff 1 14 334715 Bracket Ball Valve Handle Support 1 15 334719 Stub Crossflow W...

Page 122: ...sh Drain Assembly 3 5 6 7 8 9 10 12 13 15 16 19 11 1 21 22 18 17 20 9 12 4 4 7 7 10 10 13 2 14 Drain Sub assembly P N 602037 23 Without Prewash With Prewash Prewash Crossflow 26 26 28 27 25 13 12 12 24 L R Direction Shown 114 ...

Page 123: ...le 1 12 107340 Clamp Hose M28 Gear type 2 13 108345 Gasket Heater Standpipe 2 14 115223 Valve Ball 3 4 NPT with T handle 1 15 114185 Grip Drain Handle 2 16 114472 Hose Overflow 1 17 114817 Bearing Sleeve 1 2 Dia Rod Nylon 2 18 115230 Hose DR Drain 1 19 204383 Nipple TOE 1 NPT x 2 Lg Galv 1 20 334715 Bracket Ball Valve Handle Support 2 21 334718 Overflow Weldment 1 22 334902 Bracket DR Drain Suppor...

Page 124: ...sh Drain Assembly 3 5 6 7 8 9 10 12 13 15 16 19 11 1 21 22 18 17 20 9 12 4 4 7 7 10 10 13 2 14 Drain Sub assembly P N 602044 23 Without Prewash With Prewash Prewash Crossflow 26 26 28 27 25 13 12 12 24 L R Direction Shown 116 ...

Page 125: ...le 1 12 107340 Clamp Hose M28 Gear type 2 13 108345 Gasket Heater Standpipe 2 14 115223 Valve Ball 3 4 NPT with T handle 1 15 114185 Grip Drain Handle 2 16 114472 Hose Overflow 1 17 114817 Bearing Sleeve 1 2 Dia Rod Nylon 2 18 115230 Hose DR Drain 1 19 204383 Nipple TOE 1 NPT x 2 Lg Galv 1 20 334715 Bracket Ball Valve Handle Support 2 21 334718 Overflow Weldment 1 22 334902 Bracket DR Drain Suppor...

Page 126: ...bly With Prewash 5 7 8 11 5 8 8 14 18 16 20 2 8 10 10 11 11 17 1 4 4 6 1 9 9 21 12 12 13 15 19 3 3 6 6 9 9 13 23 24 Prewash Crossflow 26 22 11 10 10 25 RH Drain Sub assembly P N 602038 LH Drain Sub assembly P N 602039 L R Direction Shown 118 ...

Page 127: ...r Standpipe 4 12 115117 Valve Ball 1 1 2 NPT with T handle 2 13 114185 Grip Drain Handle 2 14 114472 Hose Overflow 2 15 114817 Bearing Sleeve 1 2 Dia Rod Nylon 4 16 202458 Hose 1 7 8 ID x 18 Lg 1 17 204272 Nipple TOE 1 1 2 NPT x 5 Lg Galv 1 18 204383 Nipple TOE 1 NPT x 2 Lg Galv 1 19 334715 Bracket Ball Valve Handle Support 2 20 334718 Overflow Weldment 2 21 334822 Plate Crossflow Power Rinse Tank...

Page 128: ...Assembly 5 7 8 11 5 14 18 16 20 2 8 10 10 11 11 17 1 4 6 7 9 10 10 17 14 18 20 1 4 6 9 21 12 12 13 15 19 3 3 6 6 9 9 13 11 RH Drain Sub assembly P N 602038 LH Drain Sub assembly P N 602039 L R Direction Shown 120 ...

Page 129: ... 2 9 106013 Washer Lock 5 16 SST 20 10 107340 Clamp Hose M28 Gear type 4 11 108345 Gasket Heater Standpipe 4 12 115117 Valve Ball 1 1 2 NPT with T handle 2 13 114185 Grip Drain Handle 2 14 114472 Hose Overflow 2 15 114817 Bearing Sleeve 1 2 Dia Rod Nylon 4 16 206524 Hose 1 7 8 ID x 23 Lg 1 17 107563 Nipple TOE 1 1 2 NPT x 13 Lg Galv 1 18 204383 Nipple TOE 1 NPT x 2 Lg Galv 1 19 334715 Bracket Ball...

Page 130: ...4 18 16 20 2 8 10 10 11 11 17 1 4 6 7 9 10 10 17 18 20 1 4 6 9 21 12 3 3 6 6 9 9 13 RH Drain Sub assembly P N 602038 11 19 12 13 15 19 LH Drain Sub assembly P N 602039 14 8 8 4 6 1 9 22 23 Prewash Crossflow 25 11 10 10 24 L R Direction Shown 122 ...

Page 131: ...ype 4 11 108345 Gasket Heater Standpipe 4 12 115117 Valve Ball 1 1 2 NPT with T handle 2 13 114185 Grip Drain Handle 2 14 114472 Hose Overflow 2 15 114817 Bearing Sleeve 1 2 Dia Rod Nylon 4 16 206524 Hose 1 7 8 ID x 23 Lg 1 17 107563 Nipple TOE 1 1 2 NPT x 13 Lg Galv 1 18 204383 Nipple TOE 1 NPT x 2 Lg Galv 1 19 334715 Bracket Ball Valve Handle Support 2 20 334718 Overflow Weldment 2 21 334822 Pla...

Page 132: ...2 1 5 3 4 Not a Part of Item 3 must order separately Final Rinse Drain Assembly 124 ...

Page 133: ...141 Nut Grip 1 4 20 1 2 305218 Strainer F R Drain 1 3 107342 Drain Basket Assy Includes Item 4 and nut 1 4 112045 Washer Tailpiece 1 5 107473 Tailpiece Not included in Item 3 must order separately 1 Item Part Description Qty No No 125 ...

Page 134: ...22 Prewash Door Assembly 2 3 3 6 6 4 7 7 8 10 17 12 13 14 11 8 12 16 15 16 15 1 5 6 6 3 5 5 6 3 5 5 9 126 ...

Page 135: ...067977 1 116175 Strip Wear Bottom Door Beginning with S N RE15067977 and above 1 12 335152 Hinge Door Weldment 2 13 335293 Door 16 Standard Hood Prior to S N RE15067977 1 ___ 336682 Door 16 Standard Hood Beginning with S N RE15067977 and above 1 14 335296 Door 16 High Hood Prior to S N RE15067977 1 ___ TBD Door 16 High Hood Beginning with S N RE15067977 and above 1 15 335977 Stop Hinged Door Remov...

Page 136: ...E44 and E54 Door Assemblies 2 2 3 3 6 5 4 4 7 7 7 7 8 10 10 12 12 13 14 11 11 15 17 18 8 Right Hand Left Hand 6 3 5 6 3 5 8 19 8 19 20 1 5 6 9 9 6 3 5 20 21 21 21 21 3 16 6 6 3 5 20 5 3 16 6 5 6 5 128 ...

Page 137: ...r 16 RH Standard Hood Prior to S N RE15067977 1 336676 Door RH Standard Hood Beginning with S N RE15067977 and above 1 14 335296 Door 16 RH High Hood Prior to S N RE15067977 1 TBD Door RH High Hood Beginning with S N RE15067977 and above 1 15 115315 Strip Wear Bottom 20 1 2 Door 1 16 335151 Hinge LH Door Weldment 2 17 335294 Door 20 1 2 LH Standard Hood Prior to S N RE15067977 1 336675 Door LH Sta...

Page 138: ...E64 E84 and 36 Prewash Door Assemblies 2 3 6 4 7 12 3 6 12 13 14 11 11 Right Hand 17 18 Left Hand 3 16 15 1 5 6 16 3 6 2 7 7 10 8 7 10 8 9 5 1 130 ...

Page 139: ...er Flat 0 208 SST 16 8 108954 Nut Hex Grip 6 32 SST w nylon insert 4 9 335266 Handle 26 RH Door 1 10 113937 Magnet Reed Switch 2 11 115314 Strip Wear Bottom 26 Door 2 12 335152 Hinge 26 RH Door Weldment 2 13 335258 Door 26 RH Standard Hood E64 84 36 PW 1 14 335264 Door 26 RH High Hood E64 84 36 PW 1 15 335256 Handle 26 LH Door 1 16 335151 Hinge 26 LH Door Weldment 2 17 335257 Door 26 LH Standard H...

Page 140: ...6 7 8 A 2 4 2 5 2 5 4 2 3 1 Extended Vent Cowls and Splash Shields 132 ...

Page 141: ...3 8 Round Head 4 6 328344 Vent Cowl 2 7 328995 1 Shield LH Splash 1 8 328995 2 Shield RH Splash 1 401487 Vent Hood Assembly Includes Items 1 5 A Vent Cowl Fasteners Qty per Cowl 100734 Bolt 1 4 20 x 1 2 Hex Head SST 4 106026 Washer Flat 1 4 4 106482 Washer Lock 1 4 Split 4 100003 Nut Plain 1 4 20 4 Extended Vent Cowls and Splash Shields Item Part Description Qty No No 133 ...

Page 142: ...8 7 2 2 5 5 2 2 3 6 4 4 1 Standard Vent Cowls 134 ...

Page 143: ...Nut Wing 1 4 20 SST 2 4 108954 Nut Grip 6 32 w Nylon Insert 8 5 104883 Screw 6 32 x 3 8 Round Head 8 6 307228 Vent Cowl 2 7 100734 Bolt 1 4 20 x 1 2 Hex Head 4 8 100141 Nut Grip 1 4 20 8 401889 S Vent Cowl Assembly Includes Items 1 10 Standard Vent Cowls Item Part Description Qty No No 135 ...

Page 144: ...1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 5 7 11 Single Tank Hot Water Coil HWC Heat 136 ...

Page 145: ... Elbow Street 3 4 NPT x 90 Brass 1 7 102490 Nipple 3 4 NPT x 3 1 2 Lg Brass 2 8 102775 Nipple 1 NPT 8 Lg Brass 1 9 103486 Nipple 3 4 NPT x 22 Lg Brass 1 10 107418 Tee 3 4 x 3 4 1 4 MPT Brass 1 11 109879 Fitting Compression 7 8 OD x 3 4 MPT Brass 2 12 111854 Pump HW Recirculator Bronze 1 13 111860 Flange kit 1 NPT Bronze Grundfoss 1 14 114463 Valve Check 3 4MxF NPT Brass spring loaded ball 1 15 319...

Page 146: ...Two Tank Hot Water Coil HWC Heat 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 21 44 138 ...

Page 147: ...Brass 2 20 102651 Nipple 3 4 NPT x 2 Lg Brass 2 21 102666 Nipple 3 4 NPT 7 1 2 LG 2 22 102761 Nipple 1 NPT x 3 Lg 1 23 102762 Nipple 1 NPT x 3 1 2 Lg 1 24 102771 Nipple 1 NPT x 6 Lg 1 25 102775 Nipple 1 NPT x 8 Lg 1 26 103554 Nipple 1 1 2 x Close Brass 1 27 106709 Tee Red 1 x 1 x 1 4 NPT Brass 2 28 107440 Thermometer 8 ft Flange 1 29 109879 Fitting Comp 7 8 OD x 3 4 MPT Brass 1 30 109887 Valve Sol...

Page 148: ...24 Sideloader 1 2 7 8 9 10 11 3 4 5 6 140 ...

Page 149: ... Pawl Pin Bar Support 1 5 109282 Spacer 1 6 108875 Pin Cotter 3 32 x 1 2 2 7 328955 Bracket Support Sideloader 2 8 328941 24 L R Sideloader 1 328942 24 R L Sideloader 1 9 329317 1 24 Track R L Sideloader 1 329318 1 24 Track L R Sideloader 1 10 313598 Lever Pawl 1 11 328914 Bar Pawl 13 1 2 Lg 1 Item Part Description Qty No No 141 ...

Page 150: ...30 Sideloader 1 2 7 8 9 10 11 3 4 5 6 142 ...

Page 151: ...6 Bracket Bar Support 2 4 312335 Pawl Pin Bar Support 2 5 109282 Spacer 2 6 108875 Pin Cotter 3 32 x 1 2 4 7 328955 Bracket Support Sideloader 2 8 328943 30 L R Sideloader 1 328944 30 R L Sideloader 1 9 329317 2 30 Track R L Sideloader 1 329318 2 30 Track L R Sideloader 1 10 313598 Lever Pawl 2 11 328915 Bar Pawl 19 1 2 Lg 1 143 ...

Page 152: ...1 2 Dish racks 144 ...

Page 153: ...Dish racks 1 101285 Rack Peg 1 2 101273 Rack Combination 1 Item Part Description Qty No No 145 ...

Page 154: ...This Page Intentionally Left Blank Blank Page 146 ...

Page 155: ... 148 Single Tank Electric Steam Hot Water Coil 149 Two Tank Electric Steam 150 Two Tank Electric Steam Hot Water Coil 151 12KW and 22KW Electric Booster 152 15KW and 24KW Electric Booster 153 30KW Heat Recovery Electric Booster 154 Thermistor Connections 155 90 180 Rack Advance Connections 156 ...

Page 156: ...148 Single Tank Electric Steam ...

Page 157: ...149 Single Tank Electric Steam Hot Water Coil ...

Page 158: ...150 Two Tank Electric Steam ...

Page 159: ...151 Two Tank Electric Steam Hot Water Coil ...

Page 160: ...152 12KW and 22KW Single Tank Electric Booster ...

Page 161: ...153 15KW and 24KW Two Tank Electric Booster ...

Page 162: ...154 30KW Heat Recovery Electric Booster ...

Page 163: ...155 Thermistor Connections ...

Page 164: ...156 90 180 Rack Advance Connections ...

Page 165: ...Circuit Board Diagnostics Solid State Circuit Board P N 114756 Circuit Board Diagnostics 157 ...

Page 166: ...n Light DR Rinse Heat Wash Heat Booster Heat Input Section Output Section RCM Status Jumpers Rack Control Module RCM NOT USED MACHINE TYPE JUMPER SETTINGS Single tank DR w o PW Single tank DR w PW Two tank w o PW Two tank w PW PREWASH OPEN CLOSED OPEN CLOSED CLOSED OPEN OPEN OPEN CLOSED CLOSED OPEN CLOSED DR TANK RINSE TANK VERY IMPORTANT Improper jumper settings will cause erratic machine operati...

Page 167: ...Open DR Tank Jumper Closed Rinse Tank Open SINGLE TANK MACHINES W DUAL RINSE DR and PREWASH Prewash Jumper Closed DR Tank Jumper Closed Rinse Tank Open TWO TANK MACHINES WITHOUT PREWASH Prewash Jumper Open DR Tank Jumper Open Rinse Tank Closed TWO TANK MACHINES W PREWASH Prewash Jumper Closed DR Tank Jumper Open Rinse Tank Closed Circuit Board Diagnostics 159 ...

Page 168: ...s off 3 All LED s off NOTE A flashing Run Light at any time indicates that the machine filled for more than 20 minutes Check the machine drains and fill circuits Correct the situation then turn the dishwasher power switch off and back on Remove any dish racks in the machine for reprocessing and resume normal operation This RUN LED Only Indicates that the Board has Power Circuit Board Diagnostics 1...

Page 169: ... Tank w DR and Prewash Final Rinse wash and prewash LEDs are on For Two Tank without Prewash Final Rinse wash fill LEDs are on Machine fills through final rinse and wash fill valves For Two Tank with Prewash Final rinse wash fill and prewash fill LEDs are on Machine fills through final rinse wash and prewash fill valves 7 The RUN LED only indicates that the circuit board is energized It does not i...

Page 170: ...s will rise closing the lower float switch The lower float LED comes on for each tank as it fills 8 When the lower float switches close the Heat LEDs will come on and the respective heat circuit outputs are enabled The booster and wash heat contactors pull in if the thermostats call for heat The DR heater contactor on a single tank DR machine will pull in if the thermostats call for heat If the ma...

Page 171: ...he machine operates the Rack Trip Switch and the Rack Switch LED goes out The pumps and drive run 6 When the dish rack clears the Rack Trip Switch the Rack Switch LED comes back on 7 The Pumps LED comes on 8 The 90 second wash cycle timer counts down 9 The Digital Display Rinse LED is on and the final rinse temperature gauge on the front of the control cabinet reads OFF This is a normal condition ...

Page 172: ...id signal is applied to the rinse aid chemical connection terminal 5 DR Pump LED comes on The DR pump runs 6 The Digital Display Rinse LED goes off The final rinse temperature gauge on the front of the control cabinet displays the final rinse water temperature 7 When the dish rack moves off the Final Rinse Trip Switch the Final Rinse switch LED comes on the Final Rinse valve LED goes out the Rinse...

Page 173: ...oes out when the stop switch is released 3 The Run Light LED goes out 4 The Pumps LED goes out The pumps and drive stop 5 Heat LEDs remain on Heating circuits continue to operate normally NOTE To restart the wash cycle press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch The Start LED comes on and then goes out the Run Light LED comes on the Pumps LED com...

Page 174: ... Run Light LED goes out 4 The Pumps LED goes out 5 Heat LEDs remain on Heating circuits continue to operate normally 6 Identify and correct the jam condition The Jam Switch LED comes on The most common problem is a ware caught in the rack conveyor assembly NOTE To restart the wash cycle press the Start button and insert a dish rack into the machine to activate the Rack Trip Switch The Start LED co...

Page 175: ... the clean end dish table The NC TLS Switch opens The Table Limit LED goes out 3 The Run Light LED is on Pumps and drive stop 4 The Pumps LED is off 5 The 90 second timer pauses 6 The TLS is deactivated when dish rack is removed The Table Limit LED comes on 7 The Pumps LED comes on Pumps and drive run 8 The 90 second timer resumes where it left off 9 Heat LEDs remained on during TLS operation Heat...

Page 176: ...Final Rinse Rinse Aid DR Pump LEDs go out Heat circuits fill circuits are de energized 6 If door is closed before 5 minutes has elapsed the machine will resume operation automatically and all LEDs will return to their normal states 7 If the door remains open for more than 5 minutes the machine must be restarted 8 To restart the wash cycle press the Start button and insert a dish rack into the mach...

Page 177: ... float drops the associated Flt U LED will go out Heat circuit for the tank remains enabled 7 If the water level in a tank continues to fall and the lower float drops the associated Flt L LED will go out Heat circuit for the tank is disabled 8 The Pumps LED remains on All pumps and drive continue to run 9 The associated Fill LED comes on the fill valve s will energize and the tank s will fill with...

Page 178: ...Rack Trip Switch is closed NC LED is on no rack present Run Light LED is on Green light on front of control panel is on The Pumps LED is on 2 Turn machine power switch off 3 All LEDs go out 4 Run LED goes out indicating the control board no longer has power Current State 8 SHUTDOWN Dishwasher power switch is on Machine is full of water Machine is washing 170 ...

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