Champion 106 PW Installation And Service Manual Download

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Installation and Service Guide with Service Replacement Parts

2674 N. Service Road, Jordan Station

Ontario, Canada L0R 1S0

905/562-4195 Fax: 905/562-4618

Toll-free: 800.263.5798

P.O. Box 4149

Winston-Salem, NC 27115

336/661-1556 Fax: 336/661-1660

Toll-free: 800.858.4477

Issue Date: 6.12.07

Manual P/N

114315 rev.-

For machines beginning with S/N R3448 and above

Dishwasher serial no.

www.championindustries.com

Beginning with Serial No. R3448 and above

E-series Rack Conveyor Dishwasher Models

Basic Single Tank

Single Tank w/Prewash

66 PW

70 FFPW

80 HDPW

44 LT

66 LTPW

70 LTFFPW

80 LTHDPW

44 DR

66 DRPW

70 DRFFPW

80 DRHDPW

44 DRWS

66 DRWSPW

70 DRWSFFPW

80 DRWSHDPW

44WS

66WSPW

70 WSFFPW

80 WSHDPW

54 DR

76 DRPW

80 DRFFPW

90 DRHDPW

Basic Two Tank

Two Tank w/ Prewash

86 PW

90 FFPW

100 HDPW

106 PW

110 FFPW

120 HDPW

Single Tank

Model 44

Single Tank w/Prewash

Model 66 PW

Two Tank w/Prewash

Model 64

Summary of Contents for 106 PW

Page 1: ...above Dishwasher serial no www championindustries com Beginning with Serial No R3448 and above E series Rack Conveyor Dishwasher Models Basic Single Tank Single Tank w Prewash 44 66 PW 70 FFPW 80 HDPW 44 LT 66 LTPW 70 LTFFPW 80 LTHDPW 44 DR 66 DRPW 70 DRFFPW 80 DRHDPW 44 DRWS 66 DRWSPW 70 DRWSFFPW 80 DRWSHDPW 44WS 66WSPW 70 WSFFPW 80 WSHDPW 54 DR 76 DRPW 80 DRFFPW 90 DRHDPW Basic Two Tank Two Tank...

Page 2: ...________________________ Tel ______________________ ATTENTION The dishwasher model number serial number voltage hertz and phase are needed to identify your machine and to answer questions Please have this information on hand if you call for service assistance National Service Department In Canada In the USA Toll free 800 263 5798 Toll free 800 858 4477 Tel 905 562 4195 Tel 336 661 1556 Fax 905 562...

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Page 5: ... This is where we record changes to the manual A revision might be a part number change new instructions or information that was not available at print time We reserve the right to make changes to this manual without notice and without incurring any liability by making the changes Dishwasher owners may request a revised manual at no charge by calling 800 858 4477 in the USA or 800 263 5798 in Cana...

Page 6: ...uilt in steam booster in 40 F 22 C rise or an optional 70 F 39 C rise booster Electric low temperature chemical sanitizing single tank and multiple tank rack conveyor dishwasher The installation and initial start up of your dishwasher must be performed by qualified electricians plumbers and authorized service technicians trained in commercial dishwashers Champion provides authorized factory traine...

Page 7: ...ck and Place Plumbing Connections Drain Connections Electrical Connections Ventilation Initial Start up Operating Instructions___________________________________________ 9 How to Operate your Dishwasher Cleaning and Maintenance Troubleshooting Basic Service ____________________________________________________ 19 Electrical Mechanical Service Replacement Parts_ _____________________________________...

Page 8: ... of clutches f Opening or closing of utility supply valves or switching of electrical supply current g Cleaning of valves strainers screens nozzles or spray pipes h Performance of regular maintenance and cleaning as outlined in operator s guide i Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and ope...

Page 9: ... rinse water sanitizing dishwashers Prewash options are available in 22 36 and 26 front feed Built in stainless steel electric booster heaters in 40 F 22 C and 70 F 39 C rise are available and steam booster heaters in 40 F 22 C and 70 F 39 C rise Dual Rinse DR models feature a recirculating rinse that conserves energy The 44 LT and 66 LT models are low temperature 140 F 60 C sodium hypochlorite ch...

Page 10: ...2 Blank Page This Page Intentionally Left Blank ...

Page 11: ... any foreign material from the dishwasher interior Plumbing Hot water supply NOTE Only qualified personnel should make dishwasher plumbing connections Connections must meet local plumbing and sanitary codes Improper installation is not covered by the dishwasher limited warranty 1 Connect a 3 4 NPT hot water supply line to the line strainer located at the top rear of the dishwasher For a dishwasher...

Page 12: ...l plumbing and sanitary codes Steam Supply and Condensate Connections 1 Connect a steam supply line the same size or larger to the dishwasher at the steam supply strainer located at the steam booster heater 2 Connect a gravity condensate return line to the dishwasher A condensate drain water lift pump supplied by others must be installed if the condensate return line rises above the finished floor...

Page 13: ...Connection Plate 3 Any change to the Machine Electrical Connection Plate must be approved by the factory in advance 4 The dishwasher main power terminal block is located inside the top mounted control cabinet 5 A knock out plug is provided at the rear of the control cabinet for electrical service connections 6 Built in electric booster heaters have a separate main power connection except Models 44...

Page 14: ...n must be changed at the drive motor junction box 11 Three phase drive motor 480 575V rotation must be reversed in the control cabinet 12 Reverse the L1 and L2 wires on the output side of the dishwasher Main Terminal Block MTB located inside the top mounted control cabinet The photograph to the right shows the conveyor drive motor with its direction arrow A wash pump motor assembly can be seen in ...

Page 15: ...mp max amp load 4 A removable black plug is provided in the load end side of the wash tank behind the drive motor for installation of the detergent conductivity cell Installation Chemical Connections Curtain Locations 1 Refer to the illustrations below and hang the curtains as shown J hooks are located in the corners of each section to accept the curtain rods Standard long curtains 24 x 20 1 4 Hig...

Page 16: ... the unload dishtable Champion strongly recommends the installation of a table limit switch to prevent dishrack jams at the unload of the dishwasher Install a table limit switch A table limit switch prevents damage to the dishwasher conveyor drive if dishracks pile up on the unload dishtable and jam the conveyor A taBLe Limit sWitch instaLLation Kit P N 407400 with installation instructions is ava...

Page 17: ...dishwasher 5 Contact your local authorized Champion service agency for technical support 6 Our National Service Department provides 24 hour support 365 days a year with a Toll free number in the United States USA National Service M F 8 AM 5PM EST Toll free 1 800 858 44772 In the USA a factory technician will return your call after hours and during holidays or Canadian National Service M F 8 30 AM ...

Page 18: ... layer in a flat rack or upright loosely packed in a cutlery rack cylinder 9 Push a dishrack into the load end of the dishwasher until it contacts the idle pump switch lever the conveyor and pumps will start The dishwasher will run for 90 seconds to wash rinse and move the dishrack out of the unload end of the dishwasher 10 Inserting another dishrack into the machine before the first rack exits wi...

Page 19: ... stop 2 Check the interior of the dishwasher for any dishracks still in the machine These dishracks must be washed again to ensure they are washed and sanitized completely 3 To restart the dishwasher make sure all doors are closed then push the GREEN START pushbutton 4 Insert a dishrack into the dishwasher until the pumps and conveyor run Operation The illustrations below and on the proceeding pag...

Page 20: ...12 Operation Installing the lower sprayarm assembly Removing the sprayarm end plugs for Cleaning ...

Page 21: ...13 Operation Installing the upper sprayarm assembly Removing the sprayarm end plugs for cleaning ...

Page 22: ...14 Operation 1 2 Removing the Dual Rinse DR scrap screens ...

Page 23: ...15 Operation Removing the Dual Rinse DR scrap screens continued ...

Page 24: ...eens oR BasKets aGainst soLid oBJects 3 Remove the sprayarm assemblies Remove the end cap from each sprayarm Flush the sprayarms and nozzles to remove any debris Replace the end caps Check the condition of the manifold O ring Reinstall the sprayarms 4 Remove and clean the curtains Allow them to dry at the end of the day 5 Leave the doors open between operations allowing the machine to dry 6 Make s...

Page 25: ...and life span of a dishwasher Scale must be removed using strong chemicals deliming agents that are supplied by a qualified chemical supplier Your supplier will explain the safety procedures you must follow to prevent personal injury and possible damage to the dishwasher Deliming agents vary in compostion and strength so it is impossible for Champion to provide detailed instructions for the large ...

Page 26: ...18 Blank Page This Page Intentionally Left Blank ...

Page 27: ...19 Basic Service Basic Service ...

Page 28: ...osition when the pump is ON and in the STOP position when the motor is OFF Turn the dishwaser power ON and insert a dishrack to start the pumps and conveyor Troubleshoot the motor circuit The motor overload may be faulty if motors are OK Arrows indicate the Full load Amp FLA adjustment screws Each screw should be set to the FLA rating found on the motor the data plate Pump Conveyor Run Timer The s...

Page 29: ...ump timer The pump timer begins to time down for its 90 seconds time setting The timer is reset each time the idle pump switch is activated If the timer is reset only once it will time out and shut the pump s and drive motor off after the time delay To Check the Pump Timer Setting Turn the power on Press the green lighted START pushbutton Place a rack in to the conveyor When the rack enters the lo...

Page 30: ...e closed Top Float and Reed Switch The top float controls a fill valve which controls the water level When the top float is down the top reed switch contacts are open When the top float is up the top reed switch contacts are closed Initial Fill When the tank is empty both floats are down and their reed switch contacts are open The control relay for the float switch is de energized The fill valve f...

Page 31: ...her adjacent to the booster heaters Dual rinse tank control thermostats are located on the front of the unload end of the dishwasher The high limit thermostat is a surface thermostat and is mounted on the end of the dual rinse tank Basic Service Electrical During Normal Operation If the water level in a tank falls below the level of the top float the top float moves down and its reed switch contac...

Page 32: ...rload 1 Check for proper voltage between L1 L2 or L1 l2 L2 L3 L1 L3 for 3 phase 2 Check FLA on motor leads L1 L2 also L3 for 3 phase using amp tester Motor full load amp FLA ratings are stamped on motor nameplate Motor Replacement 1 Disconnect the power to the machine 2 Disconnect the wires to the motor junction box 3 Make note of the motor connections in order to phase the replacement correctly 4...

Page 33: ...ions Connect 380 480 575V 3 Phase Power Here Motor 1 6HP 380 480 575 Volt P6 Orange Wire P5 Tan Wire P4 Blue Wire T6 Purple Wire T9 Brown Wire T4 Yellow Wire T7 Pink Wire T5 Black Wire T8 Red Wire T3 Orange Wire T1 Blue Wire T2 Tan Wire Conveyor Drive Jam Switch The conveyor jam switch stops the conveyor if something obstructs the movement of of the rack conveyor The light on the green start switc...

Page 34: ...he machine 2 Disconnect the wires at the motor junction box 3 Make note of the motor connections in order to phase the replacement correctly 4 Remove pump motor assembly to a clean work area 5 Follow the diagrams below for pump disassembly and seal replacement Mark alignment of motor and pump Remove pump volute Remove Defective Pump Seal continued on next page ...

Page 35: ...27 Mechanical Service Pump Seal Replacement Basic Service Mechanical 3 2 1 continued on next page ...

Page 36: ...eferably from an unopened package The wax paper and paper disk between the seal parts should be intact Avoid touching the graphite or the ceramic surfaces of the seal assembly Check both surfaces for cracks chips oil or grease Discard the seal and get a new one if any damage is found NOTE Impeller and pump housing do not touch Turn impeller CCW Properly installed pump seal prevents freewheeling Me...

Page 37: ...ickness Measure gap between impeller vanes and pump volute Minimum clearance must be 030 0 76 mm Rotate the motor shaft CW to check proper clearance Reinstall assembly and test run checking for leaks Look at the rear of the motor to make sure motor shaft rotation is CW Mechanical Service Pump Seal Replacement Basic Service Mechanical continued on next page ...

Page 38: ...in power service disconnect switch Attach a label to the breaker indicating that work is being made on the electrical circuit 1 You will need a permanent marker such as a SHARPIE or comparable in order to mark the control thermostat capillary tube 2 Do not crimp the thermostat capillary tube 3 The ferrule cannot be repositioned after the gland nut has compressed the ferrule on the capillary tube 4...

Page 39: ...d gland nut into booster tank fitting 1 8 Insert thermostat probe into booster tank taking care not to crimp capillary tube Slide ferrule and small gland nut up to mark on capillary tube Tighten small gland nut to seal the assembly Complete the installation of the thermostat body and check booster heater operation Basic Service Mechanical ...

Page 40: ...32 Blank Page This Page Intentionally Left Blank ...

Page 41: ...Replacement Parts 33 _________________Replacement Parts ...

Page 42: ...Replacement Parts 34 1 12 12 5 3 2 12 10 7 6 9 12 11 11 4 8 8 12 Prewash Doors Panels ...

Page 43: ...1 4 329926 Baffle Table Flange 5 328006 Support 22 PW Rear Screen 1 6 108250 Rod Curtain 5 16 x 24 5 8 1 7 108043 Curtain 24 x 13 1 4 1 8 113691 Guide U channel Door 2 9 113486 Screw 8 32 x 5 8 Flat Hd SST 12 10 327952 Door 22 Prewash 1 111026 Magnet Door Not Shown 1 113719 Switch Reed Aleph Not Shown 1 11 108966 Door Handle 2 12 100073 Screw1 4 20 x 1 2 Truss Head 2 Prewash Panels Doors ...

Page 44: ...Replacement Parts 36 Single Tank Doors Panels 7 8 10 5 4 6 3 11 11 1 2 9 11 12 ...

Page 45: ...or 1 111026 Magnet Door Not Shown 1 113719 Switch Reed Aleph Not Shown 1 6 108966 Door Handle 1 7 113691 Guide U channel Door 2 8 113486 Screw 8 32 x 5 8 Flat Head SST 12 9 108250 Rod Curtain 5 16 x 24 5 8 3 10 113720 Curtain 24 x 20 1 4 4 Ply Load and Unload 2 109723 Curtain 24 x 6 1 4 Not shown 1 11 100007 Screw 1 4 20 x 1 2 Truss Head SST 6 12 100734 Bolt 1 4 20 x 1 2 SST 3 Single Tank Doors Pa...

Page 46: ...Replacement Parts 38 Two Tank Doors Panels 3 5 6 5 3 1 2 4 4 13 3 10 12 9 14 11 10 9 10 4 7 8 ...

Page 47: ...er Load No Prewash 1 327889 Panel 25 Side Perimeter Unload No Booster 1 6 328975 Panel 64 Front Perimeter 1 7 328976 01 Panel 84 Front Perimeter Right Hand 1 8 328976 Panel 84 Front Perimeter Left Hand 1 9 113720 Curtain 24 x 20 Load Unload 2 10 108250 Rod Curtain 5 16 x 24 5 8 4 11 108043 Curtain 24 x 13 1 4 Wash Rinse 1 109723 Curtain 24 x 6 1 4 Rinse Final Rinse Not Shown 1 12 328030 Table Flan...

Page 48: ...Replacement Parts 40 1 15 2 3 16 4 5 17 8 7 6 8 9 10 14 13 12 11 11 13 Drive Motor Assembly ...

Page 49: ...r Flat 5 16 x 3 4 x 06 SST 4 9 113702 Spring 0 6OD x 0 095 Wire x 1 5 Lg 1 10 113704 Screw 5 16 x 3 1 2 Hex Head SST 1 11 113700 Bushing 3 8 x 3 4 x 1 16 Thrust Bronze 3 12 113703 Bushing 3 4 x 7 8 x 3 8 x 1 1 8 Flg 1 13 113701 Bushing 1 4 x 3 8 x 1 2 x 1 16 Flg Bronze 1 14 113732 Motor Gear 1 6HP 3PH 1 14 113679 Motor Gear 1 6HP 1PH 1 15 100734 Bolt 1 4 20 x 1 2 Hex Head SST 2 106482 Washer Lock ...

Page 50: ...Replacement Parts 42 14 15 19 20 17 1 3 4 5 7 6 8 9 10 11 12 13 18 2 16 Drive Assembly ...

Page 51: ... Washer 1 4 x 1 x 16 Gauge 1 12 103180 Wiper Ring 1 13 104916 Key 3 16 x 3 16 x 3 4 SST 1 14 100794 V belt 4L 310 1 15 113892 Sheave AK 59 5 8 Bore 1 16 327924 Bracket 44 Drive Bearing Mounting 1 17 113860 Bearing Sealed 5 8 Bore 1 18 104923 Screw 1 4 20 x 3 8 Round Head 4 19 100153 Bolt 3 8 16 x 1 Hex Head 4 104618 Washer 3 8 x 7 8 x 1 16 SST 4 109010 Nut Grip 3 8 w Nylon Insert 4 20 100739 Bolt ...

Page 52: ...Replacement Parts 44 9 16 18 4 1 14 11 13 10 18 20 19 17 3 15 12 5 2 6 7 8 Tank Prewash Track Cradle Assembly ...

Page 53: ... 1 10 328043 Cradle 22 PW 1 11 204513 Pawl NG Cradle 4 12 206345 Bushing Rack Cradle Pawl 4 13 113692 Screw 3 8 x 875 x 5 15 18 4 14 328450 Bracket Cradle bridge Single Tank 22 PW 2 14 328613 Bracket Cradle Bridge Two Tank 36 PW 2 15 206343 Bearing Rack Cradle Slide 4 16 327955 Track 22 PW Front 1 17 100736 Bolt 1 4 20 x 3 4 Hex Head SST 18 112318 Washer 4 100141 Nut Grip 1 4 20 4 19 100142 Nut Gr...

Page 54: ...Replacement Parts 46 12 11 17 14 9 2 1 3 10 13 16 6 7 8 4 5 15 18 SingleTank Track Cradle Assembly ...

Page 55: ...4 Hex Head 2 9 414370 Track E44 Front 1 10 414307 Cradle E44 1 11 113692 Screw 3 8 x 875 x 5 15 18 8 12 206345 Bushing Rack Cradle Pawl 8 13 204513 Pawl NG Cradle 8 14 414357 Track E44 Rear 1 15 206343 Bearing Rack Cradle Slide 4 16 100412 Nut Grip 5 16 18 1 17 100141 Nut Grip 1 4 20 4 112318 Screw 1 4 20 x 1 2 4 100141 Nut Grip 1 4 20 4 18 100736 Bolt 1 4 20 x 3 4 Hex Head SST 2 106482 Washer Loc...

Page 56: ...Replacement Parts 48 15 16 17 13 11 9 2 1 14 12 18 3 2 4 5 6 7 8 19 Two Tank Track Cradle Assembly ...

Page 57: ...crew 1 4 20 x 3 4 Hex Head 2 9 414372 Track 64 Front 1 10 414378 Cradle 64 Assembly Includes Items 11 14 1 11 113692 Screw 3 8 x 875 x 5 15 18 12 12 206345 Bushing Rack Cradle Pawl 12 13 204513 Pawl NG Cradle 12 14 414308 Cradle 64 1 15 414358 Track 64 Rear 1 16 206343 Bearing Rack Cradle Slide 8 17 112318 Screw 1 4 20 x 1 2 4 100141 Nut Grip 1 4 20 4 18 100142 Nut Grip 5 16 18 1 19 100736 Bolt 1 ...

Page 58: ...Replacement Parts 50 2 1 Prewash Screens ...

Page 59: ...Replacement Parts 51 1 328958 Screen Assy 1 2 328959 Refuse Basket 1 Prewash Screens ...

Page 60: ...Replacement Parts 52 2 1 3 5 4 Tank Tank Single Tank Scrap Screens ...

Page 61: ...Replacement Parts 53 1 414328 Screen E 44 L R Front 1 2 414329 Screen E 44 L R Rear 1 3 414300 Basket Rack 1 4 327888 Support Screen 1 5 328653 Screen Outboard E 54 Only 1 Single Tank Scrap Screens ...

Page 62: ...Replacement Parts 54 2 3 3 2 1 1 4 4 Two Tank Scrap Screens ...

Page 63: ...Replacement Parts 55 1 414328 Screen E 44 L R Front 1 2 414329 Screen E S44 L R Rear 1 3 414300 Basket Rack 1 4 328653 Support Screen not shown 2 5 327888 Screen Outboard E 64 E 84 2 Two Tank Scrap Scr ...

Page 64: ...Replacement Parts 56 7 1 4 3 4 5 6 8 8 A A 2 2 9 9 Prewash Spray Arms ...

Page 65: ...5 113542 Gasket Flat EDPM 2 3 8 ID 2 6 328028 Standpipe 22 PW 1 7 414292 Wash Manifold Assy 6 Upper 1 8 113738 Guide Block 1 9 113555 Plug Wash Arm E Series qty per arm 4 A Wash Arm Lock Fasteners Qty per Arm 107073 Stud Weld 1 4 20 x 1 4 0501501 Lock Washer 1 4 4 106026 Washer 1 4 x 5 8 x 1 16 SST 4 106014 Nut Acorn 1 4 20 4 Prewash Spray Arms ...

Page 66: ...Replacement Parts 58 5 6 4 8 2 7 1 2 3 4 5 A Back of machine 8 8 Single Tank Wash Spray Arms ...

Page 67: ... 2 3 8 ID 2 6 414317 Standpipe L R 44 1 6 327993 Standpipe R L 44 1 7 414289 Wash Manifold Assy 14 Straight Upper L R 1 7 414288 Wash Manifold Assy 14 Straight Upper R L 1 8 113738 Lock Spray arm pin 1 9 113555 Plug Wash Arm E Series qty per arm 4 A Wash Arm Lock Fasteners Qty per Arm 107073 Stud Weld 1 4 20 x 1 4 0501501 Lock Washer 1 4 4 106026 Washer 1 4 x 5 8 x 1 16 SST 4 106014 Nut Acorn 1 4 ...

Page 68: ...Replacement Parts 60 6 6 5 5 4 2 2 1 1 A 9 A 4 3 8 7 3 9 A 10 10 10 10 Two Tank Wash Rinse Spray Arms ...

Page 69: ...ld Assembly 10 15 Lower L R 2 6 414290 Wash Manifold Assembly 10 15 Lower R L 2 7 414318 Standpipe 64 L R Wash 1 7 328443 Standpipe 64 R L Wash 1 8 414319 Standpipe 64 L R Rinse 1 328445 Standpipe 64 R L Rinse 1 9 113738 Lock Pin spray arm 2 10 113555 Plug Wash Arm E Series qty per arm 4 A Wash Arm Lock Fasteners Qty per Arm 107073 Stud Weld 1 4 20 x 1 4 0501501 Lock Washer 1 4 4 106026 Washer 1 4...

Page 70: ...Replacement Parts 62 4 2 3 1 Prewash Single Tank Two Tank Float Switches ...

Page 71: ...ain 1 2 13 1 2 107589 Washer Flat 1 2 1 3 111151 C Clip A R 4 110854 Float Switch Dual Prewash 1 113291 Float Switch Dual Wash Rinse E 44 1 113291 Float Switch Dual Wash Rinse E 64 2 110750 Gasket Float Switch Not Shown A R Float Switches ...

Page 72: ...Replacement Parts 64 1 2 3 4 3 5 6 Single Tank Electric Heat ...

Page 73: ... 230 240V 400 415V 1 113518 Heater 15 16 3KW 460 480V 1 113519 Heater 15KW 575V 1 2 100153 Bolt 3 18 16 x 1 Hex Head 4 3 104618 Washer 3 8 x 7 8 x 1 16 SST 8 4 108345 Gasket 3 x 3 x 1 8 2 Hole 1 5 106407 Washer Lock 3 8 Split 4 6 100140 Nut Plain 3 8 16 4 Single Tank Electric Heat ...

Page 74: ...Replacement Parts 66 3 A 2 Tank 2 1 Wash Rinse Two Tank Electric Heat ...

Page 75: ...8345 Gasket 3 x 3 x 1 8 2 Hole 1 3 113804 Heater 10 12 1 KW 200 220V Rinse 1 118842 Heater 10 11KW 230 240V Rinse 1 113883 Heater 10 11KW 460 480V Rinse 1 113884 Heater 10 11KW 575V Rinse 1 A Element Fasteners Qty Per Element 100153 Bolt 3 18 16 x 1 Hex Head 4 104618 Washer 3 8 x 7 8 x 1 16 SST 8 106407 Washer Lock 3 8 Split 4 100140 Nut Plain 3 8 16 4 Two Tank Electric Heat ...

Page 76: ...Replacement Parts 68 1 Tank 2 3 7 4 5 6 8 Single Tank Steam Heat ...

Page 77: ...02554 Union 3 4 SST 1 3 100548 Locknut 3 4NPT SST 1 4 113918 Nipple Rtoe 3 4 x 1 3 4 1 5 100740 Bolt 5 16 18 x 1 Hex Head 4 6 102376 Washer 5 16 X 3 4 x 1 16 8 7 108345 Gasket 3 x 3 1 8 2IN Hole 1 8 106013 Washer Lock 5 16 Split 4 9 100154 Nut Plain 5 16 18 4 Single Tank Steam Heat ...

Page 78: ...Replacement Parts 70 1 3 4 5 6 2 3 7 Tank Tank 8 9 10 Two Tank Steam Heat ...

Page 79: ...ead 8 3 102376 Washer 5 16 X 3 4 x 1 16 16 4 108345 Gasket 3 x 3 1 8 2IN Hole 2 5 106013 Washer Lock 5 16 Split 8 6 100154 Nut Plain 5 16 18 8 7 327908 Coil Steam RH 1 8 102554 Union 3 4 SST 2 9 100548 Locknut 3 4NPT SST 2 10 113918 Nipple Rtoe 3 4 x 1 3 4 2 Two Tank Steam Heat ...

Page 80: ...Replacement Parts 72 5 1 2 4 3 Single Tank Two Tank 1 2 Thermostats ...

Page 81: ...at Fixed Hi Limit Single Tank 1 113200 Thermostat Fixed Hi Limit Two Tank 2 3 201041 Washer 7 8 ID x 1 8 Thk Single Tank 2 201041 Washer 7 8 ID x 1 8 Thk Two Tank 4 4 109034 Gasket Plug Single Tank 2 109034 Gasket Plug Two Tank 4 5 100547 Locknut 1 1 2 NPT SST Single Tank 2 100547 Locknut 1 1 2 NPT SST Two Tank 4 Thermostats ...

Page 82: ...Replacement Parts 74 3 5 1 7 4 9 1 2 8 6 4 Tank Bottom Prewash Drain overflow Assembly ...

Page 83: ...er Drain Lift 1 3 206419 Rod Overflow Lift 22 PW 1 4 106026 Washer 1 4 x 5 8 x 1 6 SST 5 5 328430 Overflow PW Mtd 1 6 111532 O ring Overflow 1 7 100735 Bolt 1 4 20 x 5 8 Hex Head 4 8 112257 O ring drain 1 9 113559 Drain Flange Cast Mach SST 1 Prewash Drain overflow Assembly ...

Page 84: ...Replacement Parts 76 11 5 3 4 2 1 6 10 7 8 9 12 13 Tank Bottom Single Two Tank Drain overflow Assembly ...

Page 85: ...66 Nut Grip 10 32 w Nylon Insert 2 6 112257 O ring 1 7 100735 Bolt 1 4 20 x 5 8 Hex Head 4 8 106026 Washer 1 4 x 5 8 x 1 6 SST 5 9 111532 O ring Drain 1 600 ID x 21 1 10 113559 Drain Flange Cast Mach SST 1 11 414343 Overflow 2 tank Rinse Tank 1 12 017367 Chain Bead 2 tank 1 FT 13 104985 Nut 10 32 2 tank 1 Single Two Tank Drain overflow Assembly ...

Page 86: ...Replacement Parts 78 7 1 2 3 4 6 5 6 Top of Hood 10 8 11 13 12 14 19 18 17 15 16 22 21 20 9 From Booster Final Rinse Piping with Booster ...

Page 87: ...Brass 1 9 105976 Bushing Red 3 4 NPT x 1 8 NPT Brass 1 10 101259 Plug 1 8 NPT Brass 1 11 100184 Nipple 3 4 NPT Close Brass 1 12 100571 Union 3 4 NPT Brass 1 13 102470 Nipple 3 4 NPT x 3 Lg Brass 1 14 102388 Bushing Reducing 1 2 NPT x 1 4 NPT Brass 1 15 104429 Vacuum Breaker 3 4 NPT 1 16 900837 Kit Repair 3 4 Vacuum Breaker A R 17 102525 Tee Red 3 4 x 1 2 x 3 4 NPT Brass 1 18 109879 Fitting Compres...

Page 88: ...Replacement Parts 80 20 10 9 11 3 22 4 5 6 7 1 2 19 8 18 19 17 16 5 6 5 12 21 14 15 5 8 11 Piping No Booster or Steam Booster ...

Page 89: ... 2 Lg Brass 1 11 102442 Elbow 3 4 NPT x 90 Brass 1 12 111437 Valve Solenoid 3 4 HW 1 109903 Kit Repair 3 4 JE Stm Wat A R 111472 Replacement Coil 3 4 Solenoid Valve A R 13 107418 Tee 3 4 NPT x 3 4 NPT x 1 4 NPT Brass 1 14 102392 Bushing Red 3 4 x 1 2 NPT 1 15 100209 Nipple 1 2 NPT Brass 1 16 102514 Tee 1 2 NPT Brass 1 17 111250 Fitting Compression 1 2 OD x 1 2 MPT 1 18 102388 Bushing Reducing 1 2 ...

Page 90: ...Replacement Parts 82 2 1 3 4 5 6 8 7 Final Rinse Drain Assembly ...

Page 91: ...Nut Grip 1 4 20 1 2 305218 Strainer F R Drain 1 3 107342 Basket Drain 1 4 107864 Washer Packing Neoprene 1 5 107345 Nut Slip 1 6 107473 Tailpiece 1 7 110245 Washer Tailpiece 1 8 110244 Nut Slip Tailpiece 1 Final Rinse Drain Assembly ...

Page 92: ...Replacement Parts 84 1 2 9 6 7 5 A 3 4 5 Suction Discharge L R Application Shown Prewash Pump Suction Discharge ...

Page 93: ...Discharge 1 6 104165 Clamp Hose M40 SST 1 7 111964 Hose Clamp Discharge 1 8 311761 Strainer Pump Suction Not Shown 1 9 112379 Suction Flange Machined 1 10 112338 Gasket Pump Suction Flange Not Shown 1 A Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Prewash Pump Suction Discharge ...

Page 94: ...Replacement Parts 86 1 2 3 5 6 7 A B 4 Wash Rinse Pump Suction Discharge ...

Page 95: ...p Suction 1 6 327906 Plate Pump Suction 1 7 327904 Hood Pump Suction 1 A Pump Base Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 B Pump Fasteners 100739 Bolt 5 16 18 x 3 4 Hex Head SST 4 102376 Washer 5 16 x 3 4 x 1 16 8 109009 Nut Grip 5 16 w Nylon Insert 4 Wash Rinse Pump Suction Discharge ...

Page 96: ...Replacement Parts 88 8 1 18 4 15 2 14 9 10 17 20 12 7 6 5 11 21 13 3 16 19 2 Pump Motor Assembly ...

Page 97: ...et Pump SST NG 1 14 107690 Nut Jam 3 8 16 4 15 106407 Washer Lock 3 8 Split 4 16 204460 Backing Plate 1Hp 2HP 3HP 1 17 110270 Washer C Sunk Ex Tooth SST 3 18 100754 Screw 10 32 x 1 2 Flat Head 3 19 109654 Slinger Comenda 1 20 113420 Motor 1HP 208 240 460 60Hz 3Ph A R 113420 Motor 2HP 208 240 460 60Hz 3Ph Wash Rinse 1 21 112380 Pump Volute Machine Prewash 1 113634 Pump Volute SST Wash Rinse 1 11233...

Page 98: ...Replacement Parts 90 7 5 A 6 4 C B Insert thermostat probe into tube in center of element 3 9 2 8 1 2 10 11 2 13 Electric Booster Assembly 40 F 60 F Rise ...

Page 99: ...Ph 40 F 460 480 3PH 1 112059 Heater 12KW 208V 3Ph 60 F Rise 200 220V 1PH 3PH 2 111334 Heater 12KW 240V 3Ph 60 F Rise 230 240 1PH 3PH 2 112060 Heater 12KW 460 480V 3Ph 60 F Rise 460 480 3PH 2 112061 Heater 12KW 575V 3Ph 60 F Rise 2 9 328254 Bracket Front Booster 1 10 113706 Elbow Street 3 4 x 45 Brass E 44 1 11 108954 Nut Grip 6 32 w Nylon Insert 1 12 328048 Clamp Thermostat Booster Tank Not shown ...

Page 100: ...Replacement Parts 92 10 2 3 11 B 4 C 9 6 5 7 2 8 A 1 13 2 Electric Booster Assembly 70 F Rise ...

Page 101: ...h 230 240 1PH 3PH 2 112060 Heater 12KW 460 480V 3Ph 460 480 3PH 2 112061 Heater 12KW 575V 3Ph 2 9 328254 Bracket Front Booster 2 10 113706 Elbow Street 3 4 x 45 Brass E 44 2 11 108954 Nut Grip 6 32 w Nylon Insert 2 12 328048 Clamp Thermostat Booster Tank Not shown use with item 11 2 13 109458 Flange Heater Bloc off 2 A Element Fasteners Qty per Element 100003 Nut Plain 1 4 20 9 106482 Washer Lock ...

Page 102: ...Replacement Parts 94 1 2 3 7 8 9 28 10 11 22 21 13 23 15 18 20 16 17 12 27 25 5 4 6 24 26 Control Cabinet ...

Page 103: ...V 30A 3P 460 480V 3PH Two Tank 2 12 108448 Fuse T 90A 250V Fast Act 208 220V 1PH 2 12 180059 Fuse T 80A 250V Fast Act 230 240V 1Ph 2 12 180175 Fuse J 50A 600V Fast Act 208 220V 3PH 3 12 180175 Fuse J 50A 600V Fast Act 230 240V 1PH Two Tank Only 2 12 180174 Fuse J 45A 600V Fast Act 230 240V 3PH 3 12 180243 Fuse J 25A 600V Fast Act 460 480V 3PH 3 12 111231 Fuse T 90A 250V Fast Act 208 220V 1PH Two T...

Page 104: ...sh 1HP 460 480V 3PH Not Shown 1 20 110803 Starter Mtr OL GV2 M06 w Aux Drive 208 220V 1PH 3PH 230 240V 1PH 3PH 1 20 110801 Starter Mtr OL GV2 M04 w Auxillary Drive 460 480V 3PH 1 111639 Auxillary Switch Attached to Overload Not Shown A R 21 108122 Contactor 12A Motor Prewash Wash Rinse 208 220V 3PH 230 240V 3PH 460 480V 3PH 1 21 109582 Contactor 25A Motor Wash Rinse 208 220V 1PH 230 240V 1PH 1 22 ...

Page 105: ...Replacement Parts 97 This Page Intentionally Left Blank Blank Page ...

Page 106: ...Replacement Parts 98 6 7 8 A 2 4 2 5 2 5 4 2 3 9 1 Extended Vent Cowls ...

Page 107: ... 4 108954 Nut Grip 6 32 w Nylon Insert 4 5 104883 Screw 6 32 x 3 8 Round Head 4 6 328344 Vent Cowl 2 7 109158 Nameplate Champion 2 8 107015 Screw 4 40 x 1 4 Round Head 4 9 107016 Nut Grip 4 40 w Nylon Insert 4 A Vent Cowl Fasteners Qty per Cowl 100734 Bolt 1 4 20 x 1 2 Hex Head SST 4 106482 Nut Grip 1 4 20 SST 4 Extended Vent Cowls ...

Page 108: ...Replacement Parts 100 8 9 7 11 2 2 5 5 2 2 3 6 4 4 10 1 Standard Vent Cowls ...

Page 109: ...8954 Nut Grip 6 32 w Nylon Insert 8 5 104883 Screw 6 32 x 3 8 Round Head 8 6 307228 Vent Hood 2 7 100734 Belt 1 4 20 x 1 2 Hex Head 4 8 100141 Nut Grip 1 4 20 8 9 107015 Screw 4 40 x 1 4 Round Head 4 10 107016 Nut Grip 4 40 w Nylon Insert 4 11 109518 Nameplate Champion 1 401889 S Vent Hood Assembly Includes Items 1 10 Standard Vent Cowls ...

Page 110: ...Replacement Parts 102 1 2 Dishracks ...

Page 111: ...Replacement Parts 103 1 101285 Rack Peg 1 2 101273 Rack Combination 1 Dishracks ...

Page 112: ...arts 104 1 4 13 7 11 10 14 16 15 15 15 18 17 20 19 21 34 35 22 28 29 30 31 32 27 26 39 40 41 25 12 24 2 3 8 6 9 33 5 23 Only available as an assembly Only available as an assembly 37 36 38 E 44DR Dual Rinse Assembly ...

Page 113: ...92 Recycle Pump Parts breakdown on next page 1 20 110454 Nipple Toe 1 21 102444 Elbow street 90º 1 22 601814 Upper piping assy E44DR Auxiliary 1 23 110454 Nipple Toe 1 24 111443 Switch float 1 25 113996 Heating Element 1 26 100589 Union 1 1 2 1 27 415960 Piping Assy drain 1 28 329467 Bracket DR drain valve 1 29 0306618 Drain Valve 1 30 601707 Manifold E44DR 1 31 331017 Basket scrap 1 32 201241 Bus...

Page 114: ...Replacement Parts 106 E 44DR Recycle Pump Assembly 2 1 3 4 7 6 5 ...

Page 115: ... w spring 1 3 0502729 Impeller 1 4 329281 Pump Housing 1 5 0501406 Screw 8 32 x 1 2 4 6 0501635 O ring 1 7 0502732 Seal Screw Housing 1 0502692 Pump Assembly Complete c w motor and items 1 7 1 Motor is not available as a separate service part E 44DR Recycle Pump Assembly ...

Page 116: ...Replacement Parts 108 This Page Intentionally Left Blank ...

Page 117: ...Electrical Schematics ...

Page 118: ...Blank Page This Page Intentionally Left Blank ...

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Summary of Contents for 106 PW

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Champion 106 PW, Installation And Service Manual

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Summary of Contents for 106 PW

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