Champion 100883 Operator'S Manual Download

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OPERATOR'S MANUAL

MODEL #100883

27 TON LOg SPLiTTER

Made in China - REV 20200704

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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championpowerequipment.com

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This manual contains important safety precautions which should be read and understood before operating the product. Failure to

do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

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Summary of Contents for 100883

Page 1: ...ontains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifi...

Page 2: ...Hydraulic Oil 21 Operation 21 Before Each Use Inspect the Log Splitter 21 Changing Beam from Horizontal to Vertical Orientation 21 Towing Log Splitter Safety 22 Log Splitter Location 22 Starting the...

Page 3: ...exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with your...

Page 4: ...t Keep hands and feet away from rotating parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could be...

Page 5: ...d Review towing safety warnings in your vehicle manual Drive safely Be aware of the added length of the log splitter NEVER ride or transport cargo on the log splitter DO NOT exceed the maximum 45 MPH...

Page 6: ...DO NOT move or tip the log splitter during operation DO NOT tip the log splitter or allow fuel or oil to spill When transporting or servicing the log splitter Make certain that the fuel valve is in t...

Page 7: ...It is possible for connections to vibrate loose over time 3 Never leave the machine unattended with the power source operating 4 Never operate the machine when under the influence of alcohol drugs or...

Page 8: ...gin to be printed on WHITE substrate Revision Changes Change octane rating 85 to octane rating 87 20200409 This artwork belongs to Champion Power Equipment The contents are confidential and privileged...

Page 9: ...face shield as well as full ear protection when operating this product Footwear Always wear safety shoes or heavy boots when operating the machine Gloves Always wear nonslip heavy duty protective glov...

Page 10: ...ne emits carbon monoxide an odorless colorless poison gas Breathing carbon monoxide can cause nausea fainting or death Use only in a well ventilated area Clearance Keep all objects including others at...

Page 11: ...alve to ON position 3 Move choke lever to CHOKE position 4 Pull the recoil cord 5 Move the choke lever to RUN position 2107 L OP A 1 10W 30 2 1 2 3 5 4 K 376 485 152 CG1 Colors LPN 2107 L OP Rev A Siz...

Page 12: ...or towing the log splitter behind your vehicle 2 Hydraulic Cylinder 4 8 in 12 cm bore 23 in 58 4 cm stroke Rated to 3600 psi 3 Engine 224cc OHV 4 stroke air cooled 4 Control Valve Handle Controls the...

Page 13: ...ne 4 Fuel Valve Used to turn fuel supply on and off to engine 5 Recoil Starter Used to manually start the engine 6 Engine Switch Used to STOP the engine 7 Oil Drain Bolt Used to drain the oil from the...

Page 14: ...rench or socket Lock Washer 8 4 Washer 8 4 Wedge 1 Bolt M12 75 12 9 1 1 18mm wrench or socket Nut M12 1 1 19mm wrench or socket Flat Washer 12 1 Connector Attach to Oil Tank 1 1 27mm open end wrench E...

Page 15: ...epeat with second fender on opposite side 2 Install the Wheels 1 Remove the two plastic shipping caps from the wheel hubs 2 Slide the wheel onto the axle Be sure the tire valve stem is facing out 3 Th...

Page 16: ...handle the beam without assistance 5 Install the Cylinder and Wedge 1 Slide the wedge under the beam rails Push it toward the foot plate to make room for the cylinder 2 Position the cylinder clevis b...

Page 17: ...embly Suction Hose This is the clear hose that connects the hydraulic tank to the pump inlet Secure both ends of hose with spring loaded hose clamps High Pressure Hose This hose is black and has a swi...

Page 18: ...tightened is angled upward as shown G H 8 Install the Log Catchers Large Log Catcher Engine Side 1 With the log catcher angled upward align the four holes on the log catcher with the 4 threaded holes...

Page 19: ...check oil level DO NOT screw in the dipstick while checking NOTICE Check oil often during the break in period Refer to the Maintenance section for recommended service intervals CAUTION The engine is...

Page 20: ...T pump gasoline directly into the log splitter at the pump Use an approved container to transfer the gasoline to the log splitter DO NOT fill tank indoors DO NOT fill tank when the engine is running o...

Page 21: ...t glass Add approximately 1 gallon of hydraulic oil to bring the level back up to the sight glass OPERATION Before Each Use Inspect the Log Splitter 1 Check the hydraulic oil level and visually inspec...

Page 22: ...ed in the UP position for towing 4 Never exceed the max travel speed of 45 mph 72 km h Towing the log splitter at speeds greater than 45 mph 72 km h could result in serious injury or death Always adju...

Page 23: ...ONLY operate the log splitter in daylight NEVER operate or let anyone else operate the log splitter while under the influence of alcohol drugs or medication NEVER leave the log splitter unattended whi...

Page 24: ...e fuel valve to the OFF position 2 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes Important Always ensure that the fuel valve and the engine switch ar...

Page 25: ...s purpose a code is stamped on the side of the carburetor Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor Carb Code High Alt J...

Page 26: ...Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill hole If using the dipstick to check oil level DO NOT screw in the dipstick while checking Cleanin...

Page 27: ...e several times until the motion is smooth 10 Check the hydraulic oil level using the sight glass Add 1 5 gal 5 7 L of hydraulic oil so the oil level is visible in the sight glass B 11 Dispose of used...

Page 28: ...he tank 4 Ensure the fuel valve is in the OFF position Engines Stored for Over 30 Days 1 Add a properly formulated fuel stabilizer to the tank 2 Run the engine for a few minutes so the treated fuel cy...

Page 29: ...4 Stroke OHV Start Type Recoil Oil Specifications DO NOT OVERFILL Type See chart below Capacity 16 9 fl oz 500 ml 20 0 20 40 60 Ambient temperature Recommended Engine Oil Type 80 100 120 28 9 F C 17...

Page 30: ...e 0 0059 0 0079 in 0 15 0 2 mm NOTICE A technical bulletin regarding valve adjustment procedures is available at www championpowerequipment com Important Message About Temperature Your product is desi...

Page 31: ...8 9 10 6 30 29 13 15 13 16 14 43 77 36 85 86 84 5 4 28 87 20 80 4 24 26 25 25 19 18 22 5 4 23 27 21 34 33 33 55 53 11 54 62 61 60 58 59 58 57 56 12 70 25 75 52 83 67 64 4 5 4 81 65 66 69 4 21 80 68 4...

Page 32: ...5Y 38 Clamp d30 2 34 PMJ22G 17 Oil Pipe 1 35 G5783 2000 M8 30 Bolt M8 30 4 36 G95 2000 8 Washer 8 16 37 G93 1987 8 Lock Washer 8 12 Part Number Description Qty 38 G6170 2000 M8 Nut M8 4 39 G77 2000 M6...

Page 33: ...20 4 77 G889 1 2000 M8 Lock Nut M8 4 78 GJY12 3 R Pin 1 79 PMJ25M 31 Short Log Catcher Yellow 1 80 PMJ25Y 18 Spring For Lock Pin 2 81 PMJ25Y 17 Spring For Vertical Lock Pin 1 82 G70 2 2000 M10 30 Bolt...

Page 34: ...5 16 17 18 19 20 21 23 24 22 25 26 27 28 29 29 30 31 32 33 33 34 35 36 37 38 39 40 41 41 42 43 44 45 46 47 47 47 47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74...

Page 35: ...8 1 5 2 31 11007 Z010110 0001 Drain Plug Bolt M10 1 25 15 Blue White Zinc 2 32 16400 Z810210 0000 Governor Gear Assembly 1 Part Number Description Qty 33 90547 0205 00 Bearing 2 34 37060 Z010120 0001...

Page 36: ...rburetor Gasket 1 82 16100 Z811410 00M3 Carburetor Assembly 1 83 17001 Z010210 0000 Air Cleaner Gasket 1 84 17100 Z011910 00A1 Air Cleaner 1 85 17151 Z2M0110 0000 Air Cleaner Element 1 86 90305 0600 3...

Page 37: ...ion is smooth Debris lodged in beam guides Clear debris from beam Low hydraulic oil Check oil level and add as needed Oil leak from hose connection Loose hose clamp or hydraulic fitting Tighten hose c...

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