background image

100576 - 3550W WIRELESS START PORTABLE GENERATOR

TABLE Of CONTENTS

2

TABLE Of CONTENTS

Introduction

 ................................................

3

Safety Definitions

 .......................................

3

Important Safety Instructions

 ....................

4

Fuel Safety

 ......................................................

6

Safety Labels

 ....................................................

7

Safety Symbols

 ..................................................

8

Operation Symbols

 ..............................................

9

Quickstart Label Symbols

......................................

10

Controls and features

 ...............................

11

Generator

 .......................................................

11

Control Panel

 ...................................................

12

Intelligauge

 .....................................................

13

Wireless Remote Control

 .......................................

14

FCC Statement for Remote Control Device

....................

14

Tools Needed

 ...................................................

15

Assembly

 ...................................................

16

Unpacking

 ......................................................

16

Install the Wheel Kit

 ............................................

16

Connect the Battery

 ............................................

16

Add Engine Oil

 ..................................................

17

Add Fuel

 ........................................................

18

Grounding

 ......................................................

18

Operation

 ...................................................

19

Generator Location

 .............................................

19

Surge Protection

 ...............................................

19

Starting the Engine

 .............................................

20

Battery

 ..........................................................

22

Connecting Electrical Loads

 ...................................

22

Do Not Overload Generator

 ....................................

22

Stopping the Engine

 ............................................

23

Moving the Generator

 ..........................................

24

Operation at High Altitude

 .....................................

24

Maintenance

 .............................................

24

Cleaning the Generator

 ........................................

25

Changing the Engine Oil

 .......................................

25

Cleaning and Adjusting the Spark Plug

 ........................

25

Cleaning the Air Filter

 ..........................................

25

Cleaning the Spark Arrestor

 ...................................

26

Adjusting the Governor

 .........................................

26

Generator Battery

 ..............................................

26

Remote Control Battery

 ........................................

26

Maintenance Schedule

 .........................................

27

Storage

 .....................................................

27

Short Term Storage (up to 30 days)

 ...........................

27

Mid Term Storage (30 days – 1 year)

 .........................

27

Long Term Storage (over 1 year)

 ..............................

28

Removing from Storage

 ........................................

28

Specifications

 ...........................................

29

Generator Specifications

 .......................................

29

Engine Specifications

 ..........................................

29

Oil Specifications

 ...............................................

29

Fuel Specifications

 .............................................

29

Battery Specifications

..........................................

29

Temperature Specifications

 ....................................

29

Parts Diagram

 ..................................................

30

Parts List

 .......................................................

31

Engine Parts Diagram

 ..........................................

33

Engine Parts List

 ...............................................

34

Wiring Diagram

 .................................................

36

Troubleshooting

 ........................................

37

Summary of Contents for 100576

Page 1: ...d before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate a...

Page 2: ...ng Electrical Loads 22 Do Not Overload Generator 22 Stopping the Engine 23 Moving the Generator 24 Operation at High Altitude 24 Maintenance 24 Cleaning the Generator 25 Changing the Engine Oil 25 Cle...

Page 3: ...e always exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied w...

Page 4: ...Rotating parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove je...

Page 5: ...or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or...

Page 6: ...ure from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Always use an approved fuel container to t...

Page 7: ...e minimal de 85 Maximum 10 d thanol 1032 L OP A K 109 Colors LPN 1032 L OP Rev A Size 78 x 20 mm Artwork Notes 3mm corner radius 2mm safe margin Revision Changes This artwork belongs to Champion Power...

Page 8: ...ts before operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into uti...

Page 9: ...l allow you to more safely operate the product SYMBOL MEANING START ON STOP or OFF Battery ON Battery OFF Neutral Floating Neutral circuit IS NOT electrically connected to the frame ground of the gene...

Page 10: ...o or used by or for outside parties without the explicit consent of Champion Power Equipment Starting the Engine DANGER Move generator outside and far away from windows doors and intake ventilation co...

Page 11: ...uel supply on and off to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Never Flat Wheels 8 in 20 3 cm 6 Recoil Starter Used to manually start the engine 7...

Page 12: ...rs Push Reset Protects the generator against electrical overloads RECEPTACLES A W 120V AC 30A Locking NEMA L5 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp single phas...

Page 13: ...quency hertz and total run time The LCD displays each mode for several seconds and then automatically cycles through MODE DESCRIPTION Voltage V Output voltage of the generator Example 120 volts Freque...

Page 14: ...g the Control Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coasts to a stop The on off voltage delay at startu...

Page 15: ...Fob 1 Assembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Engine Vibration Mounts Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E 2 Flange Lock Nut M8 F 2...

Page 16: ...r the road use Install the Wheels 1 Before adding fuel and oil tip the generator onto it s recoil end 2 Slide the roll pin B through the wheel A from the outside 3 Slide the roll pin through the mount...

Page 17: ...NOT OVERFILL 4 Check engine oil level at every use and add as needed MAX MIN OIL DIP STICK NOTICE Once oil has been added a visual check should show oil about 1 2 threads from running out of the fill...

Page 18: ...nol gasoline blends there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank...

Page 19: ...will not allow for adequate cooling of the generator and or the muffler DO NOT contain generators during operation Allow generators to properly cool before transport or storage Place the generator in...

Page 20: ...3 Press and release the START button on the remote control DO NOT hold the button down only press the button once The engine will attempt to start six times Electric Start DO NOT attempt to adjust th...

Page 21: ...6 F 30 C keep choke in 75 of the CHOKE position for only 1 pull of the recoil starter After first pull move choke to RUN position for up to 3 pulls of the recoil starter Too much choke leads to spark...

Page 22: ...company power lines You are responsible for ensuring that your generator s electricity does not feed back into the electric utility power lines If the generator will be connected to a building electri...

Page 23: ...e battery switch ON Do not leave generator in standby mode for an extended period of time or the battery will be completely drained and the wireless remote and electric start feature will no longer fu...

Page 24: ...available in the Technical Bulletin area of the CPE website The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following ta...

Page 25: ...il in Assembly section DO NOT OVERFILL Oil not included for routine maintenance 6 Dispose of used oil at an approved waste management facility NOTICE Once oil has been added a visual check should show...

Page 26: ...charge if the unit is used on a regular basis about once every two weeks If it is used less frequently the battery should be connected to a trickle charger or battery maintainer not included to keep...

Page 27: ...ged or appears damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot lights heat and other sources of ignition DO NOT light or smoke cigarettes Short Term Stora...

Page 28: ...e hose if necessary under the carburetor drain bolt to avoid spillage 3 When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to properly dispose of...

Page 29: ...8 6 7 4 4 15 6 26 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit...

Page 30: ...32 33 35 36 37 38 39 40 41 42 43 2 3 4 5 6 7 8 9 10 11 14 15 10 16 12 17 18 47 48 50 51 19 21 23 22 34 13 55 56 57 58 59 52 49 49 44 45 46 37 20 34 60 61 62 63 64 76 77 78 79 81 82 83 84 85 86 87 88 8...

Page 31: ...0 48 48 Fuel Tank 15 1L Yellow 1 32 122 070015 01 Mount Vibration Fuel Tank 4 33 2 03 004 1 Flat Washer 24 6 5 1 5 Black 4 Part Number Description Qty 34 1 93 06 Lock Washer 6 5 35 1 5789 0620 1 Flang...

Page 32: ...1870 014 Circuit Breaker Cover Push Button 2 85 5 1120 008 Receptacle L5 30R 1 86 5 1870 006 Receptacle Cover L5 30R 1 87 5 1120 036 Receptacle TT 30R 1 88 5 1870 004 Receptacle Cover TT 30R 1 89 5 1...

Page 33: ...41 42 43 44 46 47 21 22 23 24 31 34 36 39 53 52 45 51 50 49 55 56 57 58 54 60 62 61 63 65 66 67 68 69 70 71 72 74 25 93 94 95 92 91 90 97 78 79 80 82 83 84 85 86 87 88 76 59 12 77 96 33 81 73 106 54...

Page 34: ...Insulator 1 34 27 130001 00 Insulator Carburetor 1 35 27 080600 01 Air Guide Right Side 1 36 2 01 003 Stud Bolt M6 90 2 Part Number Description Qty 37 27 030100 01 Crankcase 1 38 21 127000 02 Oil Lev...

Page 35: ...Head 1 95 23 020001 02 Breather Tube 112 35 1 96 1 5789 0615 Flange Bolt M6 15 4 97 2 01 010 Stud Bolt M8 35 2 98 23 030006 00 Plate Coil 1 99 27 091200 01 Cover Air Cleaner Black 1 100 23 091003 21 E...

Page 36: ...L Y Y AVR Br EARTH TERMINAL R w Y Y L L R W w B MW2 Y B G Y G Y R PILOT LAMP BUTTON Transition Receiver module W W C stepper motor L C Y O R B B R antenna W G Y W SWITCH lb l la Y 3 4 2 1 6 5 OFF ON S...

Page 37: ...ions in between generator and remote Clear line of site between generator and remote Engine will not start electrically Generator battery is dead Recharge generator battery Battery switch is in the OF...

Page 38: ...and adjust See Connecting Electrical Loads Faulty power cords or device Check for damaged bare or frayed wires Replace defective device Circuit breaker still too hot Let unit sit for 5 mins For other...

Reviews: