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100554 - 3500W WIRELESS START GENERATOR

SPECIFICATIONS

34

#

Part Number

Description

Qty.

1

100011264-0003

Flange Bolt M6 

×

 16, 

GB5789

5

2

100002335

Cylinder Head 
Cover(Cpe)

1

3

100031972

Breather Tube

1

4

100066138

Gasket, Cylinder Head 
Cover

1

5

100011463-0002

Flange Nut M6

2

6

100004431

Rocker Arm Assembly

2

7

100004512

Shaft, Rocker Arm

1

8

100004506

Retainer, Rocker Arm

1

9

100004505

Bolt, Rocker Arm

2

10

100004478

Guide Plate, Push Rod

1

11

100004588

Valve Adjust Cap, 
Exhaust

2

12

100004585

Valve Spring Seat, 
Exhaust

2

13

100004564

Spring, Valve 

2

14

100004600

Oil Seal, Valve

1

15

100002464-0001

Flange Bolt M8 

×

 60

4

16

100002389

Cylinder Head 

1

17

100009378

Spark Plug F6RTC

1

18

100010389

Stud Bolt M8 

×

 35

2

19

100010354

Stud Bolt M6 

×

 96

2

20

100092295

Gasket, Insulator 

1

21

100005599

Insulator, Carburetor 

1

22

100078606

Gasket, Carburetor

1

23

100094371

Carburetor

1

24

100052404

Spring

1

25

100007579

Clamp, Stepping Motor 
Guide 

1

26

100066136

Gasket, Air Filter Base

2

27

100051029-0001

Screw M4 

×

 6

4

28

100074044

Protection Cover

1

29

100061511

Stepping Motor

1

30

100095804

Mounting Bracing Plate

1

31

100004745

Air Filter Assembly

1

32

100005023

Air Filter Base

1

33

100004894

Air Filter Clip

2

34

100004877

Air Filter Separator

1

35

100011250-0002

Flange Bolt M5 

×

 14

6

36

100004795

Gasket, Air Filter Cover

1

37

100004770

Air Filter Element

1

38

100004873

Air Filter Cover

1

#

Part Number

Description

Qty.

39

100011452-0003

Lock Nut M6, Flange

2

40

100007111

Air Guide, Lower

1

41

100011261-0004

Flange Bolt M6 

×

 12, 

GB5789

6

42

100010213

Gasket, Cylinder Head 

1

43

100010558

Dowel Pin Ø10 

×

 16

2

44

100004408

Push Rod

2

45

100004550

Valve, Exhaust

1

46

100004524

Valve, Intake

1

47

100004263

Lifter, Valve

2

48

100003245

Piston Ring Set

1

49

100003150

1st Piston Ring

1

50

100003191

2nd Piston Ring

1

51

100003283

Oil Ring

1

52

100003221

Circlip, Wrist Pin

2

53

100003081

Piston

1

54

100003125

Wrist Pin

1

55

100003448

Connecting Rod

1

56

100003430

Bolt, Connecting Rod 

2

57

100002664

Crankcase 

1

58

100010787

Bearing TM6205 - P63

2

59

100003770

Crankshaft

1

60

100092356

Camshaft 

1

61

100010025

Oil Level Sensor

1

62

100011217-0002

Flange Bolt M6 

×

 16 

2

63

100010544

Dowel Pin Ø7 

×

 14

1

64

100010554

Dowel Pin Ø9 

×

 14

1

65

100092294

Gasket, Crankcase 
Cover 

1

66

100002990

Cover, Crankcase

1

67

100017651

Oil Seal 
Ø25 

×

 Ø41.25 

×

 6

1

68

100011319-0001

Flange Bolt M8 

×

 32

6

69

100004107-0001

Oil Dipstick Assembly

1

70

100008296

Gear, Governor

1

71

100011215-0001

Flange Bolt M6 

×

 12 

4

72

100008186

Control Assembly 

1

73

100007840

Spring, Governor 

1

74

100007947

Rod, Governor

1

75

100007920

Spring, Throttle Return

1

76

100008417

Arm, Governor

1

77

100007986

Cotter, Governor Shaft

1

78

100017630

Oil Seal Ø6 

×

 Ø11 

×

 4

1

Engine Parts List

Summary of Contents for 100554

Page 1: ...ore operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as kno...

Page 2: ...g the Engine 20 Battery 22 Connecting Electrical Loads 22 Do Not Overload Generator 23 Stopping the Engine 23 Operation at High Altitude 24 Maintenance 25 Cleaning the Generator 25 Changing the Engine...

Page 3: ...ays exercise common sense and always err on the side of caution when operating the product to ensure no accident property damage or injury occurs We want you to continue to use and be satisfied with y...

Page 4: ...ing parts can entangle hands feet hair clothing and or accessories Traumatic amputation or severe laceration can result Keep hands and feet away from rotating parts Tie up long hair and remove jewelry...

Page 5: ...ceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance is felt and then pull rapidly to avoid kickback DO NOT start or stop...

Page 6: ...to relieve pressure in the tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the gas station Use an approved container to transfer...

Page 7: ...y Symbols C UNLEADED FUEL ONLY Minimum octane rating of 85 Maximum 10 ethanol GASOLINA REGULAR SOLAMENTE 85 octanos como m nimo M ximo de etanol de 10 ESSENCE SANS PLOMB SEULEMENT Indice d octane mini...

Page 8: ...efore operation Electric Shock Failure to use in dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility...

Page 9: ...ng Proper interpretation of these symbols will allow you to more safely operate the product SYMBOL MEANING ON START STOP or OFF Battery ON Battery OFF Locking Receptacle RV Ready Receptacle Circuit Br...

Page 10: ...ion 4 Press ignition switch to the ON position 5 Move choke lever to CHOKE position 6 Pull the recoil starter 7 Move the choke lever to RUN position 8 Plug in desired device Stopping the Engine 1 Turn...

Page 11: ...gine by filtering dust and debris from the intake air 4 Recoil Starter Used to manually start the engine 5 Never Flat Wheels 8 in 20 3 cm 6 Oil Fill Cap Dipstick Used to check and fill oil level 7 Bat...

Page 12: ...h Reset Protects the generator against electrical overloads RECEPTACLES A W 120V AC 30A Locking NEMA L5 30R May be used to supply electrical power for operation of 120 Volt AC 30 Amp single phase 60 H...

Page 13: ...hertz Example 60 0 hertz Run Time R Run time of the generator for the current session Example 6 hours Total Run Time Total run time of the generator since first operation Example 16 hours Intelligauge...

Page 14: ...Control Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coasts to a stop The on off voltage delay at startup and...

Page 15: ...sembly Parts Wheels 8 in 20 3 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Engine Vibration Mounts Support Leg with Vibration Mounts D 1 Flange Bolt M8 16 E 2 Flange Lock Nut M8 F 2 Folding H...

Page 16: ...il or gasoline to the generator NOTICE DO NOT attempt to run generator without first removing the shipping support brackets Damage to the generator as a result of not removing the brackets will void t...

Page 17: ...mage to the generator as a result of failing to follow these instructions will void your warranty NOTICE The generator rotor has a sealed pre lubricated ball bearing that requires no additional lubric...

Page 18: ...n rings After the 5 hour break in period change the oil NOTICE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change inter...

Page 19: ...nd terminal connected to the frame of the generator has been provided see Controls and Features for terminal location For remote grounding connect of a length of heavy gauge 12 AWG minimum copper wire...

Page 20: ...ng and breathing space are not supplied or if the generator is blocked or enclosed temperatures can become extremely heated and may lead to fire Surge Protection Electronic devices including computers...

Page 21: ...tart If the engine fails to start within five seconds release the switch and wait at least ten seconds before attempting to start the engine again CAUTION If the ignition switch is held down in the ST...

Page 22: ...t only A safety feature is provided which delays the electrical power availability during starting mode The delay lasts for approximately 15 seconds The delay is provided to prevent damage to the gene...

Page 23: ...of power needed to start some electric driven equipment Following the steps listed under Power Management will guarantee that only one device will be starting at a time Power Management Use the follo...

Page 24: ...nrichment of the air fuel ratio Other high altitude issues can include hard starting increased fuel consumption and spark plug fouling To alleviate high altitude issues other than the natural power lo...

Page 25: ...tor 4 Inspect all air vents and cooling slots to ensure that they are clean and unobstructed To prevent accidental starting remove and ground the spark plug wire before performing any service Changing...

Page 26: ...ne is equipped with a spark arrestor Adjusting the Governor WARNING Tampering with the factory set governor will void your warranty The air fuel mixture is not adjustable Tampering with the governor c...

Page 27: ...50 HOURS Clean combustion chamber EVERY 3 YEARS Replace fuel line To be performed by knowledgeable experienced owners or CPE certified service centers STORAGE DANGER Gasoline vapors are highly flammab...

Page 28: ...completely before continuing 2 Use the drain bolt on the carburetor to empty any excess gasoline from the gasoline tank and carburetor into an appropriate container Use a funnel and appropriate hose i...

Page 29: ...6 7 37 8 48 9 10W 30 5W 30 Synthetic 10W 40 5W 30 NOTICE Temperature will affect engine oil and engine performance Change the type of engine oil used based on the temperature to suit the engine needs...

Page 30: ...100554 3500W WIRELESS START GENERATOR SPECIFICATIONS 30 Parts Diagram...

Page 31: ...hing 12 9 13 4 Part Number Description Qty 33 100032369 Vibration Mounting Fuel Tank 4 34 100010439 0001 Washer 6 5 2 25 Black 4 35 100011268 0002 Flange Bolt M6 25 Black 5 36 100009075 Rubber Damper...

Page 32: ...Cable Clamp 1 83 1ZC7DF0N2 Engine 208 cc 1 84 100021030 Holder Air Cleaner 1 85 100000658 Clamp 2 2 86 100005148 Clamp 1 1 87 100095515 Connection Tube 1 800 mm 1 88 100095519 Connection Tube 2 245 mm...

Page 33: ...100554 3500W WIRELESS START GENERATOR SPECIFICATIONS 33 Engine Parts Diagram...

Page 34: ...02 Flange Bolt M5 14 6 36 100004795 Gasket Air Filter Cover 1 37 100004770 Air Filter Element 1 38 100004873 Air Filter Cover 1 Part Number Description Qty 39 100011452 0003 Lock Nut M6 Flange 2 40 10...

Page 35: ...00004217 Bushing 8 12 8 1 93 100009400 Charge Coil 1 94 100011269 0003 Bolt M6 28 2 95 100009535 Flywheel 1 96 100007028 Cooling Fan 1 97 100007550 Pulley Starter 1 98 100011459 0003 Flange Nut M14 1...

Page 36: ...100554 3500W WIRELESS START GENERATOR SPECIFICATIONS 36 Wiring Diagram...

Page 37: ...sition Turn battery switch to ON position Generator shuts down during operation Out of fuel Fill fuel tank Low oil level Fill crankcase to the proper level Place generator on a flat level surface Gene...

Page 38: ...nt Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such a...

Page 39: ...t to you including diagnosis parts and labor MANUFACTURER S WARRANTY COVERAGE This exhaust and evaporative emission control system is warranted for two years If any exhaust and evaporative emission re...

Page 40: ...ed for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE accordin...

Page 41: ...ve Controls Fuel Tank Fuel Cap Fuel Lines for liquid fuel and fuel vapors Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragm...

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