Champion 100386 Operator'S Manual Download

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OPERATOR'S MANUAL

MODEL #100386

4200 PSI PRESSURE WAShER

Made in China - REV 20170516

Champion Power Equipment, Inc., Santa Fe Springs, CA USA

or visit

championpowerequipment.com

READ AND SAVE ThIS MANUAL.

This manual contains important safety precautions which should be read and understood before operating the product.

Failure to do so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

Summary of Contents for 100386

Page 1: ...ND SAVE THIS MANUAL This manual contains important safety precautions which should be read and understood before operating the product Failure to do so could result in serious injury This manual should remain with the product Specifications descriptions and illustrations in this manual are as accurate as known at the time of publication but are subject to change without notice ...

Page 2: ...5 Low Pressure Wash 15 System Flush 16 Depressurize System 16 Operating Tips 16 Stopping the Engine 17 Operation at High Altitude 17 Maintenance 17 Cleaning the Pressure Washer 18 Pump Oil 18 Changing the Engine Oil 18 Cleaning and Adjusting the Spark Plug s 18 Cleaning the Air Filter 19 Cleaning the Spark Arrester 19 Adjusting the Governor 19 Maintenance Schedule 19 Storage 20 Pressure Washer Sto...

Page 3: ...se always exercise common sense and always err on the side of caution when operating the product to ensure no accidents property damage or injury occurs We want you to continue to use and be satisfied with your CPE product for years to come When contacting CPE about parts and or service you will need to supply the complete model and serial numbers of your product Transcribe the information found o...

Page 4: ... nausea fainting or death Use only in a well ventilated area Risk of Injections To reduce the risk of injection or injury never direct a water stream towards people or pets or place any body part in the stream Leaking hoses and fittings are also capable of causing injection injury Do not hold hoses or fittings Eye and Ear Protection Always wear safety goggles or safety glasses with side shields an...

Page 5: ...ing parts Tie up long hair and remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught WARNING Sparks can result in fire or electrical shock When servicing the pressure washer Disconnect the spark plug wire and place it where it cannot contact the plug DO NOT check for spark with the plug removed Use only appro...

Page 6: ...ray tip while operating the unit NEVER try to stop or deflect leaks with any body part ALWAYS engage the trigger safety latch in the safe position when spraying is stopped even if only for a few moments WARNING Always wear eye protection with side shields marked to comply with ANSI Z87 1 Following this rule will reduce the risk of serious personal injury NOTICE Improper treatment or use of the pre...

Page 7: ...NGER Fuel and fuel vapors are highly flammable and extremely explosive Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration When adding or removing fuel Turn the pressure washer off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or ...

Page 8: ...le Lever Used to control the engine speed 6 Choke Lever Used to start the engine when cold 7 Recoil Starter Used to manually start the engine 8 13 in 33 cm Pneumatic Wheels 9 Engine Switch 10 Fuel Valve Knob Used to turn fuel supply on and off to engine 11 Fuel Tank 1 6 gal 6 2 L 12 Trigger Gun Assembly Gun and spray wand 13 Trigger Gun Holder Used to hold gun when assembled and not in use 14 High...

Page 9: ...hipping carton on a solid flat surface 2 Remove everything from the carton except the pressure washer 3 Carefully cut each corner of the box from top to bottom Install Handle Support Leg and Wheels 1 Line up the handle with the bottom frame 2 Make sure the handle holes are lined up with the bottom frame spring button A Front face of shroud decal side should face the engine 3 Slide the handle downw...

Page 10: ... the frame 8 Fasten securely with the M10 nut C 9 Repeat steps 6 8 to attach the second wheel on opposite side of the frame 10 Attach the metal support bracket to the back bottom of the frame using the M8 x 55mm bolt included Rubber feet facing outward D D 11 Fasten securely with the M8 nut 12 Insert spray nozzles into proper position on handle shroud E NOTE Nozzle size is located on the face of t...

Page 11: ... the first 5 hours of run time to be the break in period for the engine During the break in period we recommend using standard automotive non synthetic blended oils After the break in period synthetic lubricant can be used but is not required Adjusting throttle setting will increase decrease engine speed helping to seat piston rings Avoid bogging or lugging the engine down and avoid prolonged runn...

Page 12: ...n the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank NOTICE Our engines work well with 10 or less ethanol blend fuels When using blended fuels there are some issues worth noting Ethanol gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valv...

Page 13: ...ting the garden hose to the machine To connect the garden hose to the machine 1 Completely uncoil the garden hose or remove completely from reel to prevent kinks NOTICE There must be a minimum of 10 ft 3 m of unrestricted hose between the pressure washer intake and the hose faucet or shut off valve such as a Y shut off connector 2 With the hose faucet turned completely off attach the end of the ga...

Page 14: ... 2 Place the nozzle approximately 4 5 ft 1 2 m 1 5 m away from the cleaning surface Then hold the nozzle at a 45 degree angle to the cleaning surface Trigger the gun 3 Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface OPERATION Pressure Washer Location This pressure washer must have at least 5 ft 1 5...

Page 15: ...IGH PRESSURE WASH LOW PRESSURE WASH 0 15 25 40 Soap Concrete Brick Masonry Siding Gutters Home Fencing Deck Patio Lawn and Garden Equipment Boats RVs Recommended nozzle Use with caution NOTICE If the starter grip and rope becomes difficult to pull squeeze the trigger to relieve water pressure before attempting to start the engine again For high pressure cleaning refer to the Nozzle Selection Guide...

Page 16: ...r gun to spray the detergent solution WARNING NEVER use bleach It will damage the pump and void the warranty NOTICE The trigger gun will only draw detergent when the black quick connect nozzle is installed in the wand NOTICE When spraying detergent the detergent will be diluted 1 12 Approximately 21oz 0 6 L of detergent will be consumed for every minute sprayed System Flush After using detergents ...

Page 17: ...y contacting Customer Support Installation instructions are also available in the Technical Bulletin area of the Champion Power Equipment internet site The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the table below In order to select the correct high altitude main jet it is necessary to identify the carburetor model For th...

Page 18: ...hat 1 Place an oil pan under the pump 2 Remove the drain plug on the bottom of the pump 3 Drain oil 4 Replace drain plug 5 Remove oil cap 6 Add oil Do not overfill 7 Check oil level with the dipstick on the cap Changing the Engine Oil Change oil when the engine is warm Refer to the oil specification to select the proper grade of oil for your operating environment 1 Remove the oil drain plug with a...

Page 19: ...rk arrester if it is damaged 6 Position the spark arrester in the muffler and attach with the four 4 screws CAUTION Failure to clean the spark arrester will result in degraded engine performance NOTICE Federal and local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this product in National Forest...

Page 20: ... the fuel valve to the OFF position 4 Let the engine run until fuel starvation has stopped the engine This usually takes a few minutes 5 The engine needs to cool completely before cleaning and storage 6 Clean the engine according to the Maintenance section 7 Change the oil 8 Remove the spark plug and pour about 1 2 oz 14 9 mL of oil into the cylinder Crank the engine slowly to distribute the oil a...

Page 21: ... gasoline blends can absorb more water than gasoline alone These blends can eventually separate leaving water or a watery goo in the tank fuel valve and carburetor With gravity fed fuel supplies this compromised fuel can be drawn into the carburetor and cause damage to the engine and or potential hazards There are only a few suppliers of fuel stabilizer that are formulated to work with ethanol ble...

Page 22: ...d it may be operated at temperatures ranging from 5 F 15 C to 122 F 50 C for short periods of time If exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away from doors windows and vents SPECIFICATIONS Pressure Washer Specifications Model 10038...

Page 23: ...100386 4200 PSI Pressure Washer Specifications 23 Parts Diagram 1 2 3 4 5 7 8 9 10 11 12 13 14 15 16 6 17 18 19 20 21 24 25 26 27 28 29 30 31 32 33 22 22 22 23 ...

Page 24: ... 25040 1 15 253 252300 01 Nozzle 15 15040 1 16 253 252300 00 Nozzle 0 00040 1 17 252 201400 01 Sheath Nozzle 5 18 253 200701 02 78 Handle 1 Part Number Description Qty 19 255 250100 05 High Pressure Hose 50ft 1 20 252 201300 00 Pin 2 21 253 201100 02 78 Frame 1 22 1 6177 1 08 Lock Nut M8 Flange 8 23 1 6177 1 10 Lock Nut M10 Flange 4 24 253 201200 00 Vibration Mount Engine 2 25 1 6182 10 Lock Nut M...

Page 25: ...28 29 30 92 145 33 34 35 144 37 38 39 40 22 41 43 44 45 46 48 49 50 51 52 53 54 55 13 56 57 58 59 60 61 62 63 65 66 68 69 70 71 72 73 74 75 76 77 78 79 143 81 82 116 13 117 91 93 104 86 87 88 89 90 134 107 134 133 132 131 136 137 118 119 138 139 140 141 142 67 83 84 105 94 95 96 97 98 2 1 10 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 21 99 135 31 32 31 22 80 13 36 106 100 101 102 103 89 23 ...

Page 26: ... 080600 00 Air Guide Right Side 1 37 1 276 6207 Bearing 6207 1 38 46 031000 00 48 Oil Dipstick Assembly Yellow 1 Part Number Description Qty 39 45 030007 01 Cover Crankcase 1 40 22 031000 01 48 Oil Filler Cap Yellow 1 41 1 5789 0840 0 8 Flange Bolt M8 x 40 7 42 2 03 021 1 Washer Ø6 4 x Ø13 x 1 Black 1 43 45 110013 00 Shaft Governor Gear 1 44 45 110100 00 Gear Governor 1 45 21 110011 00 Clip Govern...

Page 27: ...01 Fuel Filter Component Small 1 109 2 06 018 Clip Ø10 5 x b8 1 110 46 071000 01 2 Fuel Tank Black 1 111 1 5789 0832 Flange Bolt M8 x 32 2 112 46 070011 00 Pipe Fuel Tank To Fuel Valve 1 113 24 070400 00 Fuel Valve 1 114 1 16674 0512 2 Flange Bolt M5 x 12 1 Part Number Description Qty 115 46 070011 01 Pipe Fuel Valve To Carburetor 1 116 46 070010 00 Fuel Tank Veil 1 117 5 1010 003 3 Ignition Switc...

Page 28: ...ck all hoses and fittings make sure they are securely tightened down and fastened Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows Low pressure detergent wash is not functioning properly Detergent is too thick Dilute detergent Spray wand has high pressure quick connect nozzle installed Detergent only works with low pressure quick connect nozzle black Det...

Page 29: ... parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defec...

Page 30: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 31: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...

Page 32: ...trol system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine owner you are responsible for the performance of the required maintenance listed in your Owner s Manual CPE r...

Page 33: ...all be warranted for the remainder of the ECS Warranty Period c Any warranted emissions related part which is scheduled for replacement as required maintenance in the Owner s Manual shall be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according ...

Page 34: ...separator carbon canister canister mounting brackets carburetor purge port connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE ...

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