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Champion 100155, Owner'S Manual & Operating Instructions

The Champion 100155 is a durable and reliable product designed to meet your needs. With its comprehensive Owner's Manual & Operating Instructions, you can easily understand and operate your Champion 100155. Download this manual for free from our website and make the most out of your product.

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24

100155

 

ENGLISH

Parts List

# Part Number

Description

Qty

1

2.06.006

Clamp (Ø7×Ø1)

3

2

2.05.001

Clamp (Ø8×6.5)

2

3

152.070014.05

Pipe, Reversal Valve (810 mm)

1

4

152.070013.03

Pipe, Air Cleaner, 135MM

1

5

1.5789.0608

Flange Bolt M6×8

4

6

152.070018.02

Board, Heat Insulation

1

7

152.070702.06 

Support Arm, Top

1

8

152.070700.02

Carbon Canister (650cc)

1

9

1.16674.0812

Flange Bolt M8×12

2

10

152.070702.05 

Support Arm, Bottom

1

11

122.070100.07

Fuel Tank Cap

1

12

122.070300.03

Fuel Filter Assembly

1

13

24.070800.00

Reversal Valve

1

14

152.071000.31.48

Fuel Tank, Yellow

1

15

1.5789.0620.2

Flange Bolt M6×20

4

16

1.93.06

Lock Washer Ø6

8

17

2.03.004

Washer (Ø24×Ø6.5×1.5)

4

18

122.070015.01

Mount Vibration, Fuel Tank 

4

19

21.070600.01

Connect, Copper

1

20

2.06.016

Clamp (Ø8.7×b8)

4

21

152.070011.08

Pipe, Fuel (265mm)    

1

22

45.090006.20

Holder, Air Cleaner

1

23

1.6177.1.06

Flange Lock Nut M6

3

24

1.848.08

Washer Ø8

2

25

1.93.08

Lock Washer Ø8

2

26

1.6175.08

Nut M8

2

27

46.100001.07

Gasket, Exhaust

1

28

46.101000.01.2

Muffler Assembly

1

29

1.9074.4.0510

Screw/Washer Assembly M5×10

3

30

46.101300.00

Spark Arrester Assembly 

1

31

1.16674.0820

Flange Bolt M8×20

2

32

1.6175.05

Nut M5

2

33

1.97.1.05

Washer Ø5

4

34

1.93.05

Lock Washer Ø5

5

35

2.08.071

Bolt M5×229

2

36

1.97.1.06

Washer Ø6

4

37

152.190300.00

Carbon Brush Assembly

1

38

122.190004.01

Pinch, Carbon Brush

1

39

1.5783.0520

Bolt M5×20

1

40

1.16674.0512.2

Flange Bolt M5×12

2

41

152.190003.00.48

Generator End Cover, Yellow

1

42

1.5783.0516

Bolt M5×16

2

43

122.190400.00

Terminal Block

1

44

1.16674.0516

Flange Bolt M5×16

3

45

153.190200.03

AVR, Large

1

46

152.190002.00

End Housing

1

47

2.08.069

Flange Bolt M6×194

4

48

153.191002.00

Stator Cover

1

49

2.08.070

Flange Bolt M10×280

1

50

153.191200.20

Stator Assembly, Al, 158 mm, 
DC12V, THD<5%

1

51

1.7244.10

Lock Washer Ø10

1

52

1.96.10

Flat Washer Ø10

3

53

153.191100.20

Rotor Assembly, Al, 158 mm, 
THD<5%

1

54

152.192300.01

Air Guide

1

55

152.190005.00

Rubber, Fore-Cover, A

1

56

152.190005.01

Rubber, Fore-Cover, B

1

57

47.691

Engine

1

58

1.5789.0612

Flange Bolt M6×12

4

59

152.200702.02

Cover, Handle

1

60

152.200703.03

Long Pin, Handle

2

61

1.894.1.10

Circlip Ø10

2

62

152.200701.14

Handle, U Style

1

63

1.894.1.08

Circlip Ø8

2

64

152.200703.02

Short Pin, Handle

2

65

1.862.06

Toothed Lock Washer Ø6

2

66

5.1900.026

Grounding Line 150 mm

1

67

152.200800.09.2

Decorative Plate

1

68

152.070031.00

Jacket, LPG Hose

3

69

6.5.250.420.2

Frame

1

70

1.6177.1.10

Flange Lock Nut M10

4

71

152.201200.03

Motor Mount, I

2

72

1.6182.10

Lock Nut M10

2

73

152.201701.09

9.5 in. PU Wheel

2

74

122.200016.01

Bushing (Ø16×Ø10.5×59)

2

75

1.5782.10120

Bolt M10×120

2

76

1.6177.1.08

Flange Lock Nut M8

9

# Part Number

Description

Qty

77

152.201200.04

Motor Mount, II

2

78

1.5789.0816

Flange Bolt M8×16

2

79

152.200002.01.2

Support Leg, 84MM

1

80

152.201400.00

Rubber, Support

2

81

1.5789.0825

Flange Bolt M8×25

2

82

1.9074.3.0510

Screw/Washer Assembly M5×10

2

83

1.6177.1.05

Flange Lock Nut M5

2

84

9.1000.150

Battery 12V15AH

1

85

152.200904.00

Strap, Battery

1

86

5.1900.014

Black Wire, Battery, 320mm

1

87

5.1900.021

Red Wire, Battery, 480mm

1

88

152.200013.01

Jacket, Wire

3

89

152.201004.00

Lock Catch

2

90

152.200019.00.48

Switch Handle, Yellow

1

91

1.6170.03

Nut M3

1

92

5.1050.000

Switch

1

93

1.819.1.0330

Screw M3×30

1

94

2.06.032

Clip (Ø17)

2

95

1.6182.05

Lock Nut M5

1

96

122.070032.00

Sleeve, Knob

1

97

122.070025.02

Knob

1

98

1.823.0408

Screw M4×8

2

99

122.074000.01

Cut-off Valve, B

1

100 152.070012.05

Pipe (40 mm)

1

101

2.08.055

Bolt M6×14

3

102

47.130021.01

LPG Hose with regulator 3.3 ft. (1 m)

1

103

9.1500.002

Sleeve, Connector

1

104 47.136000.01

Pressure Reducing Valve

1

105

152.070012.06

Pipe (750 mm)

1

106 152.200018.00

Supporter

1

107

152.070031.01

Jacket, Fuel Hose

1

108 2.06.023

Clip Ø20

2

109 1.845.4816

Screw ST4.8×16

2

110

2.06.050

Clip (Ø8×Ø18)

1

111

1.845.3513

Screw ST3.5×13

1

112

122.070400.06

Fuel Valve

1

113

152.070011.09

Pipe, Fuel (480mm)    

1

114

152.199.04.2

Control Panel

1

115

5.1000.001.3

Ignition Switch, Red

1

116

1.9074.4.0514.1

Screw/Washer Assembly M5×14, 
Black

6

117

5.1120.008

Receptacle L5-30R

1

118

5.1870.006

Receptacle Cover, Receptacle 
L5-30R

1

119

1.5783.0622.3

Bolt M6×22, Green

1

120 1.6175.06.3

Nut M6, Green

2

121

1.97.1.06.3

Washer Ø6, Green

2

122 1.93.06.3

Lock Washer Ø6, Green

2

123 5.1120.009

Receptacle L14-30R

1

124 5.1870.003

Receptacle Cover, Receptacle 
L14-30R

1

125 5.1120.050

Receptacle 5-20R, Duplex, GFCI

2

126 5.1870.005

Receptacle Cover, Receptacle 5-20R, 
Duplex, GFCI

2

127

5.1210.920

AC 20A Breaker, Push button

2

128 5.1210.930

AC 30A Breaker, Push button

2

129 5.1810.003

VFO Diode

1

130 1.823.0514

Screw M5×14

3

131

5.1800.004

Rectifier

1

132 5.1110.006

Receptacle (Battery Charger)

1

133 5.1820.001

Charger

1

134 5.1000.000.3

Battery Switch, Red

1

135 5.1430.002

Intelligauge

1

136 1.9074.4.0414.1

Screw/Washer Assembly M4×14, 
Black

2

137

1.6177.1.04.1

Flange Lock Nut M4, Black

10

138 1.5789.0615.1

Flange Bolt M6×15, Black

4

139 152.210002.17

Control Box

1

140 100153.21.10

Wire Assembly

1

141

122.210003.01

Wire Jacket, Control Box

1

142 5.1330.017

Sheath, Wire, (Ø16×300mm)

1

143 152.210003.02

Plug, Control Box

1

144 5.1280.003

Fuse, 10A

1

145 5.1280.008

Fuse (5A)

1

146 100155.21

Control Panel Assembly

1

147

9.1600.019

25ft. Generator Cable

1

148 9.1700.004

Smart Charger

1

Summary of Contents for 100155

Page 1: ... USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 100155 20160516 100155 MODEL NUMBER 8100 Peak Watts 6300 Running Watts LPG 9000 Peak Watts 7000 Running Watts Gasoline DUAL FUEL GENERATOR Electric Start ...

Page 2: ...t ambient temperatures up to 40 C 104 F When your product is needed your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought back within this range before operation In any event the product must always be operated outdoors in a well ventilated area and away fro...

Page 3: ...e 16 Connecting Electrical Loads 16 GFCI 16 Do Not Overload Generator 17 Capacity 17 Power Management 17 Operation at High Altitude 17 Smart Charger 18 Maintenance and Storage 19 Engine Maintenance 19 Oil 19 Spark Plugs 19 Air Filter 19 Spark Arrester 20 Cleaning 20 Adjustments 20 Maintenance Schedule 20 Generator Maintenance 20 Storage 21 Generator Storage 21 Generator Battery 21 Disconnect the B...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers and power cables please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completenes...

Page 5: ...us situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation w...

Page 6: ...r frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp areas and areas containing conductive material such as metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to y...

Page 7: ... DO NOT tamper with the governed speed DO NOT modify the generator in any way CAUTION Medical and Life Support Uses In case of emergency call 911 immediately NEVER use this product to power life support devices or life support appliances NEVER use this product to power medical devices or medical appliances Inform your electricity provider immediately if you or anyone in your household depends on e...

Page 8: ...LAMMABLE AND EXPLOSIVE Fire or explosion can cause severe burns or death Unintentional startup can result in entanglement traumatic amputation or laceration DANGER When adding or removing Gasoline Turn the generator off and let it cool for at least two minutes before removing the fuel cap Loosen the cap slowly to relieve pressure in the tank Only fill or drain fuel outdoors in a well ventilated ar...

Page 9: ...on 23 L capacity fuel tank 2 Choke Used to start the engine 3 Air Cleaner Protects the engine by filtering dust and debris from the intake air 4 Recoil Starter Used to manually start the engine 5 Quick Drain Tube Used to easily and quickly drain oil from the engine 6 LPG Hose Connector 7 Oil Filler Cap Check and fill engine oil level 8 Battery Used to start the engine electrically 9 Power Panel Se...

Page 10: ...ound Terminal Consult an electrician for local grounding regulations 8 120 Volt AC 30 Amp Twist Lock Receptacle NEMA L5 30R May be used to supply electrical power for the operation of 120 Volt AC single phase 60 Hz electrical loads 9 120 240 Volt AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC single phase 60 Hz electr...

Page 11: ...shing 2 Flat Washer ø10 2 Lock Nut M10 2 Support Leg w Vibration Mounts 1 Flange Bolt M8x16 for Support Leg 2 Flange Lock Nut M8 2 Other Oil 1 2 qt 1 1 L LPG Hose With Regulator 3 3 ft 1 m 1 Generator Cord 25 ft 7 6 m 1 Smart Charger 1 Oil Funnel 1 Flange Bolt M5x10 for Battery Terminals 2 Flange Nut M5 for Battery Terminals 2 Controls and Features Battery Bolts ...

Page 12: ...nstall the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generator on it s side 2 Slide the M10x120 wheel bolt through the flat washer ø10 bushing and wheel 3 Slide the bolt through the mount point on the frame 4 Fasten securely with the M10 lock nut 5 Repeat steps 2 4 to attach the seco...

Page 13: ...fe of the bearing NOTE The recommended oil type is 10W 30 automotive oil NOTE Synthetic oil may be used after the 5 hour initial break in period Using synthetic oil does not increase the recommended oil change interval NOTE We consider the first 5 hours of run time to be the break in period for the unit During the break in period stay at or below 50 of the running watt rating and vary the load occ...

Page 14: ... ethanol content of less than 10 by volume 2 DO NOT mix oil with fuel 3 Clean the area around the fuel cap 4 Remove the fuel cap 5 Slowly add fuel to the tank DO NOT OVERFILL Fuel can expand after filling A minimum of in 6 4 mm of space left in the tank is required for fuel expansion more than in 6 4 mm is recommended Fuel can be forced out of the tank as a result of expansion if it is overfilled ...

Page 15: ...ot been plugged or kept closed must also be purged The purging process should be done by a LPG supplier Cylinders from an exchange supplier should have been purged and filled properly already Always position the cylinder so the connection between the valve and the gas inlet won t cause sharp bends or kinks in the hose NOTE Connecting Liquid Petroleum Gas LPG Cylinder 1 Make sure the LPG fuel valve...

Page 16: ...rawn into occupied or confined spaces Carefully consider wind and air currents when positioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could re...

Page 17: ...or restarting a warm engine move the choke lever to the 75 CHOKE detent position 5 Push the battery switch to the ON position 6 Push the ignition switch to the ON position 7 ELECTRIC START Press and hold the ignition switch to the START position Release as the engine begins to start If the engine fails to start within five seconds release the switch and wait at least ten seconds before attempting ...

Page 18: ...dicates that the engine momentarily started 12 Move the choke lever to the RUN position 13 Pull the starter cord slowly until resistance is felt and then pull rapidly 14 If engine fails to start in 1 pull with choke in the RUN then move choke to 100 Choke and repeat the PULL TO PRIME step For LPG starting in cold ambient 15 C 59 F Move the choke lever to the 75 Choke position for electric starting...

Page 19: ... Test button located on the front of the receptacle to trip the device A This should immediately stop the flow of electricity and shut off the lamp If the electricity is not stopped do not use this receptacle until is has been serviced or replaced 3 Press the Reset button located on the front of the receptacle to restore the flow of electricity If the indicator light does not go out and come back ...

Page 20: ...te The part number and recommended minimum altitude Operation Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes 1 Select the electrical devices you plan on running at the same time 2 Total the running watts of these items This is the amount of power you need to keep your items running 3 Identify the highest starting...

Page 21: ...rference that may cause undesired operation 2 Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment This battery charger has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against har...

Page 22: ...the plug 8 Attach the spark plug wire to the plug For service or parts assistance contact our help line at 1 877 338 0999 NOTE Maintenance replacement or repair of emission control devices and systems may be performed by any non road engine repair establishment or individual NOTE WARNING WARNING Improper maintenance will void your warranty WARNING Oil Cont d 0 7 0 8 mm 0 028 0 031 in Once oil has ...

Page 23: ...d local laws and administrative requirements indicate when and where spark arresters are required When ordered spark arresters are required for operation of this generator in National Forest lands In California this generator must not be used on any forest covered land brush covered land or grass covered land unless the engine is equipped with a spark arrester NOTE To be performed by knowledgeable...

Page 24: ...et in the the the OFF position and the battery leads have been disconnected from the battery DANGER Generator Battery This product is equipped with an automatic battery charging circuit The battery will receive charging voltage when the engine is running The battery will maintain a proper charge if the unit is used on a regular basis about once every two weeks If it is used less frequently the bat...

Page 25: ...ce Intake 0 13 0 17 mm 0 005 0 007 in Exhaust 0 18 0 22 mm 0 007 0 009 in Note Tech bulletin regarding the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 mm or 0 028 0 031 in An Important Message About Temperature Your Champion Power Equipment product is...

Page 26: ...8 44 65 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 5 5 16 59 62 63 64 60 61 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 76 89 90 91 92 93 95 97 98 99 94 100 103 104 105 106 68 107 76 109 112 111 113 129 131 133 130 141 142 143 52 3 20 138 139 58 58 110 96 101 102 108 144 145 114 115 116 117 118 65 119 120 121 122 123 124 125 126 127 128 134 135 136 137 140 146 58 76 132 147 148 ...

Page 27: ...09 9 5 in PU Wheel 2 74 122 200016 01 Bushing Ø16 Ø10 5 59 2 75 1 5782 10120 Bolt M10 120 2 76 1 6177 1 08 Flange Lock Nut M8 9 Part Number Description Qty 77 152 201200 04 Motor Mount II 2 78 1 5789 0816 Flange Bolt M8 16 2 79 152 200002 01 2 Support Leg 84MM 1 80 152 201400 00 Rubber Support 2 81 1 5789 0825 Flange Bolt M8 25 2 82 1 9074 3 0510 Screw Washer Assembly M5 10 2 83 1 6177 1 05 Flange...

Page 28: ...3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 16 24 25 26 27 28 29 30 31 33 34 35 12 36 30 37 38 23 39 41 42 43 44 46 47 48 49 50 51 52 53 12 54 55 57 58 59 60 61 62 65 66 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 86 87 88 67 83 84 56 94 95 96 111 89 97 98 99 100 101 23 93 89 112 63 32 92 113 114 90 91 115 21 22 ...

Page 29: ... Spark Plug F6RTC 1 58 2 08 014 Flange Bolt M10 80 4 Part Number Description Qty 59 46 020002 00 Gasket Cylinder Head Cover 1 60 47 021000 00 Cylinder Head Cover CPE 1 61 45 020001 02 Breather Tube 1 62 47 020100 00 Bolt Cylinder Head Cover 1 63 2 08 039 Bolt Drain M12 1 5 15 1 64 47 041000 01 Camshaft EPA 1 65 47 040004 00 Valve Lifter 2 66 47 040002 00 Intake Valve 1 67 47 040006 00 Exhaust Valv...

Page 30: ...ENOIL B G B G W G W G G OFF G Y G Y G Y 3 4 5 2 1 6 G Y Charger Br G Y SWITCH lb l la G Y EARTH TERMINAL G Y G Y L14 30R L5 30R GFCI B W W R R R G Y B B W G Y W W CIRCUIT BREAKER CIRCUIT BREAKER CIRCUIT BREAKER CIRCUIT BREAKER 30A 30A 20A 20A R G Y W DUPLEX A DUPLEX B Module L B W B G G G G Y Br W G W G W R B B G Y G Y Y W G W FUSE 5A GAS LPG SWITCH a c d f b e c e a b f d Br L W G B Y R YELLOW BL...

Page 31: ... of fuel Fill the gasoline tank or fill LPG cylinder Low oil level Fill crankcase to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output GFCI duplex is tripped Press Reset Button o...

Page 32: ...trical component Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE Other Exclusions This warranty excludes Cosmetic defects such as paint decals etc Wear items such as filter elements o rings etc Accessory parts such as starting batteries and storage covers Failures due to acts of God and other force majeure events...

Page 33: ... parts and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defec...

Page 34: ... be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CPE according to Subsection d below Any such emissions related part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Period prior to the first schedu...

Page 35: ...kets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchase date at your expense to any Champion Power Equipment dealer who is authorized by Champion Power Equipment Inc to sell and service that CPE product during his normal business hours Alterna...

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