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Champion Power Equipment C46540, Owner'S Manual And Operating Instructions, Page: 21 / 30

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Champion Power Equipment C46540 Owner'S Manual And Operating Instructions Download Page 21

  

Specifications 

Rev C46540-20070615

 

 

17

 

Parts List 

No 

Parts# 

Description 

Qty 

1 

ST168FD-1160100 

Fuel Meter Assy. 

1 

2 GB1667-S5-6 

Screw 

M5×6 

2 

3 

ST168FD-1160200 

Fuel Tank Cap 

1 

4 

ST168FD-1160200A 

Fuel Tank Cap Seal 

1 

5 ST168F-1160500 

Fuel 

Filter 

1 

6 ST168FD-1160001A 

Fuel 

Tank 

1 

7 GB5781-B6-16 

Bolt 

M6×16 

4 

8 ST168FD-1163000 

Tank 

Rubber 

4 

9 ST168FD-1160400 

Fuel 

Cock 

1 

10 ST168FD-1160002 

Fuel 

Line 

1 

11 ST168FD-1100200N 

Muffler 

1 

12 GB41-N-6 

Nut 

M6 

1 

13 GB5781-B6-20 

Bolt 

M6×20 

1 

14 ST168FD-1100002B 

Muffler 

Stay 

1 

15 ST02FD-1152035 

Brush 

Assy. 

1 

16 

ST02FD-1152002 

Generator End Cover 

1 

17 GB5781-B5-10 

Bolt 

M5×10 

2 

18 GB5781-B5-16 

Bolt 

M5×16 

2 

19 ST168FD-1150230 

Terminal 

1 

20 GB5781-B5-15 

Bolt 

M5×15 

2 

21 ST168FD-1152031 

AVR 

1 

22 ST168FD-1152004 

Diode 

Assy. 

1 

23 ST02FD-1152032 

End 

Cover 

1 

24 

GB5789-FB6-130 

Flange Bolt M6×130 

4 

25 ST02FD-1152001 

Stator 

Cover 

1 

26 ST02FD-1152020 

Stator 

Assy. 

1 

27 

GB5789-FB8-210 

Flange Bolt M8×210 

1 

28 

GB90-W-6 

Washer ø 6 

1 

29 GB276-BB-6202 

Bearing 

6202 

1 

30 ST02FD-1152010 

Rotor 

Comp. 

1 

31 ST02FD-1152009 

Cooling 

Fan 

1 

32 ST168FD-1030007 

Crankcase 

Cover 

1 

33 

ST02FD-1151206M 

Wire Protector Hose 

1 

34 

GB5789-FB6-35 

Flange Bolt M6×35 

3 

35 ST02FD-1151340 

Control 

Box 

1 

36 

ST05FD-1151202-15A 

15 Amp Circuit Breaker 

2 

37 ST02FD-1151211-RV 

Control 

Panel 

1 

38 

GB5789-FB5-12 

Flange Bolt M5×12 

4 

39 ST02FD-1151205A 

Ignition 

Switch 

1 

40 ST02FD-1151400-19 

Rubber 

Pad 

4 

41 GB41-N-8 

Nut 

M8 

12 

42 ST02FD-1151300-51 

Motor 

Mount 

4 

43 ST02FD-1151100A 

Frame 

1 

44 

GB5789-FB6-12 

Flange Bolt M6×12 

4 

45 ST02FD-1151002 

Muffler 

Cover 

1 

46 

ST02FD-1151201A 

Choke Lever Comp. 

1 

47 ST168FD-1130005 

Carburetor 

Packing 

1 

48 ST168FD-1130003 

Carburetor 

1 

49 

ST168F-2-1000000G 

6.5 HP OHV Engine 

1 

50 ST168FD-1111100 

Control 

Assy. 

1 

51 

ST168FD-1090100 

Air Cleaner Case Comp. 

1 

52 

ST168FD-1090002 

Air Cleaner Seal 

1 

53 ST168FD-1090003 

Separator 

1 

54 ST168FD-1090004 

Element 

1 

55 

ST168FD-1090200 

Air Cleaner Cover Comp. 

1 

Summary of Contents for C46540

Page 1: ...C46540 Rev C46540 20070615 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR Owner s Manual and Operating Instructions ...

Page 2: ......

Page 3: ...intenance 12 Engine Maintenance 12 Oil 12 Spark Plugs 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 13 Storage 14 Engine Storage 14 Generator Storage 14 Specifications 15 Engine Specifications 15 Generator Specifications 15 Fuel 15 Oil 15 Spark Plugs 15 Valve Clearance 15 Parts Diagram 16 Parts List 17 Wiring Diagram 19 Troubleshooting ...

Page 4: ......

Page 5: ...sories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure the accuracy and completeness of the information in this manual We reserve the right to change alter and or improve the product and this document at any time without pr...

Page 6: ...imminently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a pot...

Page 7: ... wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or receptacles DO NOT use electrical cords that are worn damaged or frayed DO NOT operate generator in wet weather DO NOT allow children or unqualified persons to operate or service the generator Use a ground fault circuit interrupter GFCI in damp a...

Page 8: ...re away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the starter cord slowly until resistance ...

Page 9: ...ank Oil Filler Cap Check and fill engine oil level Air Cleaner Protects the engine by filtering dust and debris from the intake air Choke Used to start the engine Recoil Starter Used to start the engine Fuel Valve Turn this valve to the On position to supply fuel to the engine Serial Number Please have this number available when calling for assistance Low Oil Sensor Senses the level of oil in the ...

Page 10: ...ps or 3500 watts of power 120 V 20 A Receptacle This receptacle powers 120 Volt AC single phase 60 Hz loads requiring up to 20 A 0r 2400 Watts of power 12 V 10 A DC this receptacle allows you to recharge a 12 Volt automotive or utility style storage battery with the battery charge cables provided This receptacle cannot charge 6 Volt batteries and cannot be used to crank an engine It is not recomme...

Page 11: ... Included Your C46540 Gasoline Powered Generator ships with the following parts 6 foot Battery Cable Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funnel 1 piece Wrench 1 piece Spark Plug Socket 1 piece ...

Page 12: ...low these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove oil fill cap dipstick to add oil 3 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 4 Check engine oil level daily and add as needed CAUTION The engine is equipped with a low oil shutoff and the will stop when the oil level in the crankcase falls below the threshold level NOTE Check oil ...

Page 13: ...sult in electric shock A ground terminal connected to the frame of the generator has been provided on the power panel For remote grounding connect of a length of heavy gauge 12 AWG minimum copper wire between the generator ground terminal and a copper rod driven into the ground We strongly recommend that you consult with a qualified electrician to ensure compliance with local electrical codes ...

Page 14: ...ssors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short duration voltage fluctuations Starting ...

Page 15: ...m It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Wattage Reference Chart Use the chart to determine approximate wattage requirements for your equipment NOTE Starting watts can exceed thr...

Page 16: ...4 Remove oil fill cap dipstick to add oil 5 Add 0 63 qt 0 6 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug 2 Use the spark plug tool that shipped with your generator to remove the plug 3 Inspect the electrode on the plug It must be clean and not worn to produce the spark require...

Page 17: ...ntact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil First 10 hours Check Adjust Valve Clearance Every 50 hours or every season Clean air filter Change oil if operating under heavy load or in hot ...

Page 18: ...m the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 7 Reattach the spark plug Generator Storage 1 Allow the generator to cool completely before storage 2 Turn off the fuel supply at the fuel...

Page 19: ...ity is 4 US gallons 15 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 63 qt 0 6 L Spark Plugs Your generator comes equipped with a long reach plug 18mm Intermittent use less than 1 hour month or colder temperatures below 60 F NGK B6ES or equivalent Moderate use less than 3 hours month or seasonal temperatures 50 80 F NGK B7ES or equivalent Extreme use cont...

Page 20: ...Specifications 16 Rev C46540 20070615 Parts Diagram ...

Page 21: ...1 26 ST02FD 1152020 Stator Assy 1 27 GB5789 FB8 210 Flange Bolt M8 210 1 28 GB90 W 6 Washer ø 6 1 29 GB276 BB 6202 Bearing 6202 1 30 ST02FD 1152010 Rotor Comp 1 31 ST02FD 1152009 Cooling Fan 1 32 ST168FD 1030007 Crankcase Cover 1 33 ST02FD 1151206M Wire Protector Hose 1 34 GB5789 FB6 35 Flange Bolt M6 35 3 35 ST02FD 1151340 Control Box 1 36 ST05FD 1151202 15A 15 Amp Circuit Breaker 2 37 ST02FD 115...

Page 22: ...51200B 120 240v Receptacle 1 58 ST02FD 1151201M Voltage Selector 1 59 ST02FD 1151202M RV Receptacle 1 60 ST02FD 1151203M 120v AC Receptacle 1 61 ST02FD 1151200D DC Receptacle 1 62 ST05FD 1151202 10A 10 Amp Circuit Breaker 1 63 ST168FD 1100201A 1 64 ST168FD 1100201B 1 65 ST168FD 1100201C Spark Arrester Comp 2 ...

Page 23: ...Specifications 19 Wiring Diagram ...

Page 24: ...w load and adjust See Power Management Generator cannot supply enough power or overheating Insufficient ventilation Check for air restriction Move to a well ventilated area Cable not properly connected Check all connections Connected device is defective Replace defective device Circuit breaker is open Reset circuit breaker Capacitor defective Replace capacitor Service Center Faulty brush assembly ...

Page 25: ...whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any electrical component Normal maintenance such as spark plugs air filters adjustments fuel system cleaning and obstruction ...

Page 26: ...including diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANTY RESPONSIBILITIES As the small off road engine...

Page 27: ... emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for the remainder of the ECS Warranty Per...

Page 28: ...el Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separator Carbon Canister Canister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warran...

Page 29: ...Notes Rev C46540 20070615 25 Notes ...

Page 30: ...1 877 338 0999 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 2007 Champion Power Equipment Inc ...

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