Champion Power Equipment C42412-1 Manual Download Page 1

Congratulations on your purchase of a Champion Power Equipment generator.  CPE designs and builds generators to 
strict specifications and with proper use and maintenance this generator should bring you years of satisfying service.

Read, study, and follow all instructions before operating this device.  Failure to heed these instructions may 
result in personal injury and/or property damage.

WARNING

Your generator can develop tremendous power forces and if used unsafely or improperly could result in property damage, serious 
injury, or death.  Throughout this manual you will find the following symbols for caution, warning, and danger.  Pay particular attention to 
the notes preceded by these symbols as they are written for your safety. Ultimately, safe operation of this device rests with you, the 
operator.

Indicates a hazard which, if not avoided, will result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided could result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or 
equipment damage.  This notation is also used to alert against unsafe practices.

CAUTION

SAFETY PRECAUTIONS

SAFETY AND OPERATION INSTRUCTIONS

Failure to follow these instructions and warnings may result in death, personal injury, or property damage.

WARNING

DANGER

Gasoline engines produce toxic carbon monoxide exhaust fumes.  Breathing exhaust fumes will cause serious injury 
or death.

WARNING

No modifications, alterations, or deviation to the generator are authorized by the manufacturer and should not be made.

Read, study, and understand the operator's manual prior to operation of this product.  Read, study and understand the 
engine manual prior to operation.  Follow all warnings and instructions.

Know your equipment.  Check the applications, limitations, and potential hazards with this unit and its placement or 
location.

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or 
other reproductive harm.

Gasoline is flammable. Check for spilled fuel or fuel leaks. Stop engine and allow to cool at least 2 minutes before 
refueling.

Equipment must be used on a hard, level surface, free from grease, fuel and other combustible materials.

Engine must not be run at excessive speeds.  Operating an engine at excessive speeds increases the hazard of personal 
injury. 

 Do not tamper with the parts which may increase or decrease the speed of the engine.

Do not operate this generator in the rain or unusually wet conditions.

This generator is designed for outdoor use only; do not use this generator inside any building or enclosure including the 
generator compartment of a recreational vehicle (RV).  Fire or an explosion may result.

No user-performed modifications, including venting of exhaust and/or cooling ventilation are authorized by the 
manufacturer,   Also, allow at least two feet of clearance on all sides of the generator even while operating the unit 
outdoors.

If this unit is used for backup power in the event of a utility power failure, the following step must be taken:  Before 
connecting the generator to an electrical system, open the main circuit breaker or main switch serving the system, to 
isolate the generator system from the electric utility.  Failure to isolate the generator and utility systems may result in 
damage to the generator and may also result in injury or death to electric utility workers, due to a back feed of electrical 
energy.

This product is equipped with a spark-arresting muffler.  If the product will be used around flammable materials, or on land 
covered with materials such as agricultural crops, forest, brush, grass, or other similar items, then the approved spark 
arrester must be installed.  SPARK-ARRESTERS ARE REQUIRED IN THE STATE OF CALIFORNIA.  Spark arresters are 
also required on some U.S. Forest Service land and may also be legally required under other statutes and ordinances.

Never step over a generator.

Failure to heed these warnings may result in personal injury and/or property damage. No modifications, alterations, or 
deviations to the generator are authorized by the manufacturer and should not be made.

Engine speed has been factory set to provide safe operation.  Tampering with the engine speed adjustment could result in 
overheating of attachments and could cause a fire.  Never attempt to “speed up” the engine to obtain more performance.  
Both the output voltage and frequency will be thrown out of standard by this practice, endangering attachments and the 
user.
 

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Summary of Contents for C42412-1

Page 1: ...om grease fuel and other combustible materials Engine must not be run at excessive speeds Operating an engine at excessive speeds increases the hazard of personal injury Do not tamper with the parts which may increase or decrease the speed of the engine Do not operate this generator in the rain or unusually wet conditions This generator is designed for outdoor use only do not use this generator in...

Page 2: ...ectrical frequency output 60 Hz Do not attempt to increase the speed of the engine for higher output Serious damage could occur to the generator engine or electrical appliance 3 AC Socket 120 V This outlet is protected by a 10 Amp push to reset circuit breaker This receptacle powers 120 Volt AC 60 Hz Single Phase loads requiring up to 10 AMPS or 1200 Watts of power WARNING Combined amperage of the...

Page 3: ...N STARTING WATTAGE REQUIREMENTS 1 Some appli convert voltage and amperage to wattage a FORMULA VOLTS X AMPS WATTS b EXAMPLE Voltage and amperage for 1 3 HP furnace fan 120 Volts X 10 Amps 1200 Running Watts 2 To deter that was calculated by 3 times to assure adequate generator capacity If the nameplate information is not available use the values on the following page as a guide 3 Remem atts to sta...

Page 4: ... Hand Drill Hand Drill 1 4 Hand Drill 3 8 Hedge Trimmer Home Security Impact Wrench Jet Pump Jigsaw Lawn Mower Light Bulb Microwave Milk Cooler Oil Burner on Furnace Oil Fired Space Heater 140 000 BTU Oil Fired Space Heater 30 000 BTU Oil Fired Space Heater 85 000 BTU Paint Sprayer Airless 1 3 HP Paint Sprayer Airless handheld Portable Heater 5 000 BTU Radio Refrigerator Refrigerator Freezer Slow ...

Page 5: ...lt in engine failure Add gasoline 1 Use regular UNLEADED gasoline with the generator engine Do not use premium gasoline Do not mix oil with gasoline 2 Clean area around fuel fill cap remove cap 3 Slowly add unleaded regular gasoline to fuel tank Be careful not to overfill Allow about of tank space for fuel expansion 4 Install fuel cap and wipe up any spilled gasoline WARNING Never fill fuel tank i...

Page 6: ...erate for 10 minutes before applying any electrical load 9 Plug in the desired 120 Volt AC single phase 60 Hz electrical load 1 Generator maintenance includes keeping the unit clean and dry 2 Operate and st Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material 3 Check the exterior surface 4 Check the oil level and air cleaner cleanliness at each ...

Page 7: ...top of the threads when on a level surface MAXIMUM FILL MINIMUM FILL DRAIN PLUG DIP STICK CAUTION This engine is equipped with a low oil shut off and the engine will stop when engine oil falls below the minimum safe level Add oil immediately then restart engine CHECK ENGINE OIL LEVEL DAILY AND ADD AS NEEDED REGULAR SERVICE PERIOD Perform at every indicated month or operating hour interval whicheve...

Page 8: ... and proof of purchase such as a copy of your sales receipt from one of CPE s retail customers Warranty registration and your receipt must be submitted within ten 10 days from the date of purchase Champion Power Equipment Repair Replacement Warranty CPE warrants to period of one 1 year from the original date of purchase 90 days for commercial industrial use This warranty only applies to the origin...

Page 9: ... The warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact Champion Power Equipment Inc Customer Service 10006 Santa Fe Springs Road Santa Fe Springs CA 90670 Tel 562 236 9422 The emission warranty is a defects warranty Defects are judged on normal engine performance...

Page 10: ... liable hereunder for failures of any warranted parts of a CPE engine caused by the use of such an unapproved add on or modified part Systems covered by this warranty Parts Description Fuel Metering System Air Induction System Ignition System Exhaust System Miscellaneous Parts Evaporative Emissions Fuel regulator Carburetor and internal parts Air cleaner Intake manifold Spark plug and parts Magnet...

Page 11: ...PARTS DIAGRAM 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 7 7 50 51 11 ...

Page 12: ...FD 3000006 ST154FD 3002000 ST154FD 3000007 ST154FD 11004000 ST154FD 3000008 GB16674 1996 M5x12 GB859 87 φ5 GB97 1 85 φ5 ST154FD 3000001 GB5789 86 M5x20 ST168FD 1152004 ST154FD 3000004 Name Bolt M6x22 Spring washer Flat washer Nut M6 Control panel Engine saw Bolt M6x12 DC socket DC circuit breaker AC circuit breaker AC socket Voltage meter Condenser Control panel cover Wire protect hose Vibration a...

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