Champion Power Equipment C40940 Manual Download Page 13

  

Maintenance 

Rev C49040-20070417

 

 

11

 

Maintenance 

The owner/operator is responsible for all 

periodic maintenance.  

 WARNING 

Never operate a damaged or defective water 
pump. 
 

 

 WARNING 

Improper maintenance will void your warranty. 
 

 

Complete all scheduled maintenance in a 

timely manner. Correct any issue before 
operating the water pump.  

 

  NOTE 

For service or parts assistance, contact our help 
line at 1-877-338-0999. 
 

Engine Maintenance 

To prevent accidental starting, remove and 

ground spark plug wire before performing 
any service. 

Oil 

Change oil when the engine is warm. Refer 
to the oil specification to select the proper 

grade of oil for your operating environment. 

1.

 

Remove the oil drain plug with a 12 mm 
socket and extension. 

2.

 

Allow the oil to drain completely. 

3.

 

Replace the drain plug. 

4.

 

Remove oil fill cap/dipstick to add oil. 

5.

 

Add 1.16 qt (1.1 L) of oil and replace oil 

fill cap/dipstick. 

6.

 

Dispose of used oil at an approved waste 

management facility. 

 

 

Spark Plugs 

1.

 

Remove the spark plug cable from the 

spark plug. 

2.

 

Use a 14 mm long reach spark plug 
socket to remove the plug. 

3.

 

Inspect the electrode on the plug. It 
must be clean and not worn to produce 

the spark required for ignition. 

4.

 

Make certain the spark plug gap is 0.7 - 
0.8mm (0.028 - 0.031 in.). 

5.

 

Refer to the spark plug recommendation 

chart when replacing the plug. 

6.

 

Carefully thread the plug into the 

engine. 

7.

 

Use the spark plug tool to firmly install 
the plug. 

8.

 

Attach the spark plug wire to the plug. 

Air Filter 

1.

 

Remove the snap-on cover holding the 

air filter to the assembly. 

2.

 

Remove the foam element.  

3.

 

Wash in liquid detergent and water. 

Squeeze thoroughly dry in a clean cloth. 

4.

 

Saturate in clean engine oil.  

5.

 

Squeeze in a clean, absorbent cloth to 

remove all excess oil. 

6.

 

Place the filter in the assembly. 

7.

 

Reattach the air filter cover and snap in 

place. 

Summary of Contents for C40940

Page 1: ...2 Adjustments 12 Maintenance Schedule 12 Storage 13 Engine Storage 13 Water pump Storage 13 Specifications 14 Engine Specifications 14 Water pump Specifications 14 Fuel 14 Oil 14 Spark Plugs 14 Valve...

Page 2: ......

Page 3: ...st from your purchase To find out more about our covers hose kits and other accessories please visit our web site at www championpowerequipment com This Booklet Every effort has been made to ensure th...

Page 4: ...minently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serio...

Page 5: ...operate the water pump inside any building enclosure or compartment DO NOT allow exhaust fumes to enter a confined area through windows doors vents or other openings DANGER Rotating parts can entangle...

Page 6: ...sition and the fuel tank is empty Disconnect the spark plug wire When storing the water pump Store away from sparks open flames pilot lights heat and other sources of ignition WARNING Water pumped thr...

Page 7: ...debris from the intake air Throttle Used to adjust engine speed Choke Used to start the engine Recoil Starter Used to start the engine Engine Switch Used to start the engine Serial Number Please have...

Page 8: ...040 Gasoline Powered Water Pump ships with the following parts Wheel Kit Axle 1 piece 10 Solid Wheel 2 pieces Vibration Mounts 2 pieces Handle Assembly 1 piece Bolt Kit Wheel Retaining Pins 2 pieces F...

Page 9: ...nstall the cotter pin through the hole on the end of the axle 6 Carefully bend the legs of the cotter pin back around the axle 7 Repeat steps 3 6 to attach the second wheel Install the Support Leg 1 A...

Page 10: ...p 5 Slowly add fuel to the tank DO NOT overfill Allow approximately inch of space for fuel expansion 6 Screw on the fuel cap and wipe away any spilled fuel CAUTION Use regular unleaded gasoline with a...

Page 11: ...decreases The discharge capacity is greater than the suction capacity Therefore it is important that the suction head is less than the discharge head The time required to draw water from the source t...

Page 12: ...el surface The engine is equipped with a low oil sensor that will prevent the engine from running when the oil level falls below a critical threshold Pump performance can be adjusted using the throttl...

Page 13: ...ck to add oil 5 Add 1 16 qt 1 1 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark Plugs 1 Remove the spark plug cable from the spark plug...

Page 14: ...ore frequently when operating in adverse conditions Contact our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your water pump or engine mainte...

Page 15: ...stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowly to distribute the oil and lubricate the cylinder 7 Reattach...

Page 16: ...cm Fuel Fuel capacity is 1 56 US gallons 5 9 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your water pump comes equipped with a long...

Page 17: ...Specifications Rev C49040 20070417 15 Parts Diagram...

Page 18: ...0 1000208 Plug O Ring 2 13 WP 40 1000209 One Way Valve 1 14 WP 40 1000207 Threaded Plug 2 15 WP 40 1000206N Discharge Manifold NPT 1 16 WP 40 1000203N 90 Intake Elbow NPT 1 17 WP 40 1000204 Seal Packi...

Page 19: ...wire loose Attach wire to spark plug Out of fuel Fill fuel tank Water pump shuts down during operation Low oil level Fill crankcase to the proper level Place water pump on a flat level surface Straine...

Page 20: ...fe of a part or the equipment as a whole Installation Use and Maintenance This warranty will not apply to parts and or labor if this water pump is deemed to have been misused neglected involved in an...

Page 21: ...ncluding diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the...

Page 22: ...emissions related part which is scheduled only for regular inspection as specified in the Owners Manual shall be warranted for the ECS Warranty Period A statement in such written instructions to the e...

Page 23: ...l Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids Electronic Controls Vacuum Control Diaphragms Control Cables Control Linkages Purge Valves Vapor Hoses Liquid Vapor Separ...

Page 24: ...Notes 22 Rev C49040 20070417 Notes...

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