Champion Power Equipment 46539 Owner'S Manual & Operating Instructions Download Page 10

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REV 46539-20101109

ENGLISH

 

46539

CONTROLS ANd fEATuRES

Wireless Remote Control

This generator is equipped with a wireless remote 
control system for starting and stopping . The system 
consists of (4) main components:
1 .  Receiver Control Module (RCM)
2 .  Wireless Remote
3 .  Battery Switch
4 .  Ignition Switch
The Remote Control functions are enabled when:
1 .  The Ignition Switch is in the “ON” position, AND
2 .  The Battery Switch is in the “ON” position .
The Remote Control functions are disabled if either of 
the above conditions is not met .
To start the generator by Remote Control, press the 
“START” button on the Remote one time . The engine 
will attempt to start (6) times . The RCM controls 
the Auto Choke during each attempt to start . If the 
generator does not start, call Champion Customer Care 
team for assistance at 1 (877) 338-0999 .
To stop the generator by Remote Control, press the 
“STOP” button on the Remote one time .

Remote Control Power Consumption

While the Ignition Switch is in the “ON: position, the 
RCM is active and waiting for a remote signal . This 
function requires electrical current from the battery . 
If the Ignition Switch is left in the “ON” position for 
extended periods (several weeks), the battery can be 
completely drained . 
Moving the Ignition Switch to the “OFF” position 
disables the Remote functions, but the RCM still 
consumes approximately 2 mA from the battery .
To prevent battery drain, press the Battery Switch to the 
“OFF” position . This disconnects power to the RCM so 
there is no current draw on the battery .

Power Panel Load Management

When the generator initially starts by the Remote, no 
voltage is supplied to the Power Panel for approximately 
15 seconds . This allows the engine to reach full speed 
before electrical loads are applied to the generator . 
When the generator is stopped by the Remote, the 
voltage to the Power Panel is immediately turned off . 
Then the engine stops approximately 5 seconds after 
the “STOP” button on the Remote is pressed . Turning 
the Power Panel voltage off before the engine shutdown 
protects connected appliances from being damaged by 
non-60 Hz voltage while the generator coasts to a stop .
The on/off voltage delay at startup and shut down only 
happen when the Remote Control is used. There is no 

voltage delay when the pushbutton electric start or recoil 
start method is used.
When the pushbutton electric start or recoil start 
method is used, the operator must be sure all electrical 
loads (appliances) are turned OFF during startup and 
shutdown . Damage to the generator or the attached 
appliances can be caused by starting or stopping the 
generator while appliances are plugged in and turned ON .

vacuum fuel valve

This generator is equipped with a Vacuum Fuel Valve . 
The Vac Fuel Valve functions similar to a standard on/
off fuel valve with the addition of a vacuum sensor that 
can open and close the fuel valve based on whether the 
engine is running or not .
The Vac Fuel valve has (3) selectable positions:

1.  OFF

 (pointing up)

a .  Valve is switched CLOSED so no fuel passes 

through the valve .

2.  RUN

 (pointing left)

a .  Turns on the Vac feature of the valve . The valve 

only opens to allow fuel to flow when the engine is 
running which provides vac pressure to the valve .

b .  Valve stays OPEN while engine is running .
c .  Valve automatically CLOSES when the engine stops .

3.  PRIME

 (pointing down)

a .  Valve is switched OPEN to allow fuel to flow 

freely to the carburator .

Starting with a “dry fuel Line”

When there is no residual fuel in the carburetor, the 
Vacuum Fuel Valve must be in the “PRIME” position in 
order to start the generator .   This case occurs when the 
unit is:

 

– Brand new out of the box, OR 

 

– The fuel line and carburetor have been drained for 

long term storage .  

When the engine starts and reaches full speed, the Vac 
Fuel Valve can be turned to the “RUN” position .

Starting with a “Primed fuel Line”

When residual fuel is present in the fuel line and 
carburetor, the Vacuum Fuel Valve may be turned to the 
“PRIME” or “RUN” position to start the generator .

Power Panel Load Management Cont’d.

OFF

RUN

PRIME

Summary of Contents for 46539

Page 1: ...USA 1 877 338 0999 www championpowerequipment com 4000 Peak Watts 3500 Running Watts PORTABLE GENERATOR SAvE THESE INSTRuCTIONS Important Safety Instructions are included in this manual MADE IN CHINA...

Page 2: ...he store WE ARE HERE TO HELP Visit our website www championpowerequipment com for more info Product Info Updates Frequently Asked Questions Tech Bulletins Product Registration or Call our Customer Car...

Page 3: ...Remote 12 Connecting Electrical Loads 13 Stopping the Engine 13 Do Not Overload Generator 14 Capacity 14 Power Management 14 Wattage Reference Chart 14 Maintenance and Storage 15 Engine Maintenance 15...

Page 4: ...rmation available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most from you...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...nd remove jewelry Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught Generator produces powerful voltage DO NOT touch bare...

Page 7: ...ull hand and arm towards the engine faster than you can let go Unintentional startup can result in entanglement traumatic amputation or laceration Broken bones fractures bruises or sprains could resul...

Page 8: ...the engine No manual adjustment required 3 Vac Fuel Valve Turn this valve to the On position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intak...

Page 9: ...ounding regulations 6 120V 30A Twist Lock Protected by a 25 Amp push to reset circuit breaker This receptacle powers 120 Volt AC 60 Hz single phase loads requiring up to 29 2 Amps or 3500 Watts of pow...

Page 10: ...er the STOP button on the Remote is pressed Turning the Power Panel voltage off before the engine shutdown protects connected appliances from being damaged by non 60 Hz voltage while the generator coa...

Page 11: ...lange Bolt M10x105 for Wheel 2 Flange Bolt M8x45 for Handle 2 Flange Bolt M8x25 for Vibration Mounts 2 Flange Bolt M8x16 for Support Leg 2 Nut M10 2 Flat Washer 10 2 Nut M8 6 Spark Arrester Kit Spark...

Page 12: ...erything from the carton except the generator 3 Carefully cut each corner of the box from top to bottom Fold each side flat on the ground to provide a surface area to install the wheel kit and support...

Page 13: ...cap screw M6x10 and secure with the lock washer M6 3 Repeat steps 1 2 for the black battery lead Install the Spark Arrester Insert the spark arrester screen into the muffler outlet Secure the spark ar...

Page 14: ...tane rating of 85 Do not mix oil and gasoline Fill tank to approximately inch below the top of the tank to allow for fuel expansion DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine...

Page 15: ...e fluctuation may impair the proper functioning of sensitive electronic equipment CAUTION Operation Starting the Engine without Remote 1 Make certain the generator is on a flat level surface 2 Turn of...

Page 16: ...receptacles is turned off and the engine will stop after 5 seconds Connecting a generator to your electric utility company s power lines or to another power source may be against the law In addition...

Page 17: ...epeat steps 5 6 for each additional item Never exceed the specified capacity when adding loads to the generator NOTE Operation Wattage Reference Chart Use the chart to determine approximate wattage re...

Page 18: ...clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spark plug...

Page 19: ...PSI to clear dirt and debris from the engine Every 8 hours or daily Check oil level Clean around air intake and muffler First 5 Hours Change oil Every 50 hours or every season Clean air filter Change...

Page 20: ...nspect all air vents and cooling slots to ensure that they are clean and unobstructed DO NOT use a garden hose to clean the generator Water can enter the generator through the cooling slots and damage...

Page 21: ...t interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception which can be determined by turning the equipment off and o...

Page 22: ...19 REV 46539 20101109 ENGLISH 46539 Specifications Parts Diagram...

Page 23: ...68 070014 01 Rollover Valve Hose 1 55 ST168FD 1070400 CARB Rollover Valve 1 56 GB819 M5 10 Screw M5 10 2 57 ST02FD 04120000 CARB Fuel Meter Assembly 1 58 ST188FD 1741002 C Handle Sheath 1 Part Number...

Page 24: ...21 REV 46539 20101109 ENGLISH 46539 Specifications Engine Parts Diagram...

Page 25: ...03 Separator 1 54 ST168FD 1090002 Air Cleaner Seal 1 55 ST168FD 1090004 CARB Air Cleaner Case Comp 1 56 ST160F 1130003 CPE Carburetor Packing No Asbestos 1 57 ST168F 1130001 LPG Carburetor Insulator 1...

Page 26: ...23 REV 46539 20101109 ENGLISH 46539 Wiring Diagram Specifications...

Page 27: ...Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable not properly connected Check all connections Connected...

Page 28: ...y to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorr...

Page 29: ...luding diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the wa...

Page 30: ...n such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be warranted for th...

Page 31: ...lities or to obtain warranty service please write or call the Customer service of Champion Power Equipment Inc Champion Power Equipment Inc ATTN Customer Service 10006 Santa Fe Springs Road Santa Fe S...

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