Champion Power Equipment 42431 Owner'S Manual And Operating Instructions Download Page 8

Safety Rules 

4  

Rev 

42431-20090227

 

 DANGER 

Fuel and fuel vapors are highly flammable and 
extremely explosive. 

Fire or explosion can cause severe burns or 
death.  

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

When adding or removing fuel 

Turn the generator off and let it cool for at least 
two minutes before removing the fuel cap. 
Loosen the cap slowly to relieve pressure in the 
tank. 
Only fill or drain fuel outdoors in a well-ventilated 
area. 
DO NOT overfill the fuel tank. 
Always keep fuel away from sparks, open flames, 
pilot lights, heat and other sources of ignition. 
DO NOT light or smoke cigarettes. 

When starting the generator 

DO NOT attempt to start a damaged generator.  
Make certain that the gas cap, air filter, spark 
plug, fuel lines and exhaust system are properly 
in place. 
Allow spilled fuel to evaporate fully before 
attempting to start the engine. 
Make certain that the generator is resting firmly 
on level ground. 

When operating the generator: 

DO NOT move or tip the generator during 
operation. 
DO NOT tip the generator or allow fuel or oil to 
spill. 

When transporting or servicing the 

generator: 

Make certain that the fuel shutoff valve is in the 
off position and the fuel tank is empty. 
Disconnect the spark plug wire. 

When storing the generator: 

Store away from sparks, open flames, pilot lights, 
heat and other sources of ignition. 

 

 
 

 WARNING 

Rapid retraction of the starter cord will pull hand 
and arm towards the engine faster than you can 
let go. 

Unintentional startup can result in entanglement, 
traumatic amputation or laceration.  

Broken bones, fractures, bruises or sprains could 
result. 

When starting engine, pull the starter cord slowly 
until resistance is felt and then pull rapidly to 
avoid kickback. 
DO NOT start or stop the engine with electrical 
devices plugged in. 

 

 CAUTION 

Exceeding the generator’s running capacity can 
damage the generator and/or electrical devices 
connected to it 

DO NOT overload the generator. 
Start the generator and allow the engine to 
stabilize before connecting electrical loads. 
Connect electrical equipment in the off position, 
and then turn them on for operation.

 

Turn electrical equipment off and disconnect 
before stopping the generator.

 

DO NOT tamper with the governed speed. 

 

DO NOT modify the generator in any way.

 

 

 CAUTION  

Improper treatment or use of the generator can 
damage it, shorten its life and void your 
warranty. 

Use the generator only for intended uses.

 

Operate only on level surfaces.

 

DO NOT expose generator to excessive moisture, 
dust, or dirt.

 

DO NOT allow any material to block the cooling 
slots.

 

If connected devices overheat, turn them off and 
disconnect them from the generator.

 

DO NOT use the generator if:

 

 

Electrical output is lost

 

 

Equipment sparks, smokes or emits flames

 

 

Equipment vibrates excessively

 

 

Summary of Contents for 42431

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 1500 Peak Watts 1200 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

Page 2: ......

Page 3: ...intenance 12 Engine Maintenance 12 Oil 12 Spark Plug 12 Air Filter 12 Spark Arrester 13 Cleaning 13 Adjustments 13 Maintenance Schedule 13 Generator Maintenance 13 Storage 14 Engine Storage 14 Generat...

Page 4: ......

Page 5: ...ories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our we...

Page 6: ...minently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serio...

Page 7: ...Operate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or...

Page 8: ...away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will pull hand and arm towards the engine faster than you can let go Unintent...

Page 9: ...alve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil...

Page 10: ...r 2 Intelligauge Three mode digital meter for running hours voltage and hertz 3 120 V 20 A Receptacle This receptacle powers 120 Volt AC single phase 60 Hz loads requiring up to 1200 Watts of power Pr...

Page 11: ...20090227 7 Parts Included Your 42431 Gasoline Powered Generator ships with the following parts Spark Arrester Kit Spark Arrester 1 piece Cover Plate 1 piece Screws Lock Washers 2 pieces Oil Funnel 1...

Page 12: ...reen with the lettering facing outward Secure the cover plate with the two screws and lock washers provided with the spark arrester kit Add Engine Oil CAUTION DO NOT attempt to crank or start the engi...

Page 13: ...on DO NOT fill fuel tank indoors DO NOT fill fuel tank when the engine is running or hot DO NOT overfill the fuel tank DO NOT light cigarettes or smoke when filling the fuel tank Grounding Your genera...

Page 14: ...uipment Surge suppressors come in single or multi outlet styles They re designed to protect against virtually all short duration voltage fluctuations 2 Obtain an Uninterruptible Power Supply UPS devic...

Page 15: ...e 3 Plug in and turn on the first item It is best to attach the item with the largest load first 4 Allow the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 R...

Page 16: ...ly 3 Replace the drain plug 4 Remove oil fill cap dipstick to add oil 5 Add 0 42 qt 0 4 L of oil and replace oil fill cap dipstick 6 Dispose of used oil at an approved waste management facility Spark...

Page 17: ...act our help line at 1 877 338 0999 to locate the nearest Champion Power Equipment certified service dealer for your generator or engine maintenance needs Every 8 hours or daily Check oil level Clean...

Page 18: ...ompletely from the fuel line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinde...

Page 19: ...4 5 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 0 42 qt 0 4 L Spark Plugs Your generator comes equipped with a 1 2 long reach plug 12 7mm Intermittent use l...

Page 20: ...Specifications 16 Rev 42431 20090227 Parts Diagram...

Page 21: ...S5 12 Screw M5x12 2 23 ST02FD 1151201 Build up 1 24 ST02FD 05212007 Conduit 1 25 ST02FD 1151201 Build up 1 26 GB41 N 6 Nut M6 1 27 ST02FD 1151207 M Grounding Wire 1 28 ST154FD 2000003 Motor Mount C Re...

Page 22: ...D Fuel Tank Wing 2 54 ST154FD 3000005 Alternator Front Frame 1 55 GB5789 FB8 20 Flange Bolt M8 20 4 56 ST154FD 3001000 Rotor Comp 1 57 ST154FD 3000006 Stator Cover 1 58 ST154FD 3002000 Stator Assembl...

Page 23: ...Specifications Rev 42431 20090227 19 Wiring Diagram...

Page 24: ...ply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Cable...

Page 25: ...ole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the gene...

Page 26: ...ng diagnosis parts and labor MANUFACTURER S EMISSION CONTROL SYSTEM WARRANTY COVERAGE This emission control system is warranted for two years subject to provisions set forth below If during the warran...

Page 27: ...ired or replaced under the ECS Warranty shall be warranted for any remainder of the ECS Warranty Period b Any warranted emissions related part which is scheduled only for regular inspection as specifi...

Page 28: ...gs Seals Gaskets and Clamps associated with these listed systems Evaporative Emissions Fuel Tank Fuel Cap Fuel Line Fuel Line Fittings Clamps Pressure Relief Valves Control Valves Control Solenoids El...

Page 29: ...Notes Rev 42431 20090227 25 Notes...

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