Champion Power Equipment 41135 Owner'S Manual & Operating Instructions Download Page 15

REV 41135-20140115  

12

41135

 

ENGLISH

OPERATION

Connecting Electrical Loads

1.  Let the engine stabilize and warm up for a few 

minutes after starting

2.  Plug in and turn on the desired 120/240 Volt AC 

single phase, 60 Hz electrical loads.

 

– DO NOT connect 3-phase loads to the generator.

 

– DO NOT connect 50 Hz loads to the generator.

 

– DO NOT overload the generator.

Connecting a generator to your electric utility company’s 
power lines or to another power source may be against 
the law. In addition this action, if done incorrectly, could 
damage your generator and appliances and could cause 
serious injury or even death to you or a utility worker 
who may be working on nearby power lines. If you plan 
to run a portable electric generator during an outage, 
please notify your electric utility company immediately 
and remember to plug your appliances directly into the 
generator. Do not plug the generator into any electric 
outlet in your home. Doing so could create a connection 
to the utility company power lines. You are responsible 
for ensuring that your generator’s electricity does not 
feed back into the electric utility power lines.
If the generator will be connected to a building electrical 
system, consult your local utility company or a qualified 
electrician. Connections must isolate generator power 
from utility power and must comply with all applicable 
laws and codes.

NOTE

Stopping the Engine

1.  Turn off and unplug all electrical loads. Never start 

or stop the generator with electrical devices plugged 
in or turned on.

2.  Let the generator run at no-load for several minutes 

to stabilize internal temperatures of the engine and 
generator.

3.  Turn the Fuel Valve to the “OFF” position.
4.  Let the engine run until fuel starvation has stopped 

the engine. This usually takes a few minutes.

5.  Press the engine switch to the “OFF” position.
Important: Always ensure that the Fuel Valve and the 
Engine Switch are in the “OFF” position when the engine 
is not in use.

If the engine will not be used for a period of two (2) weeks 
or longer, please see the Storage section for proper engine 
and fuel storage.

NOTE

Starting the Engine

1.  Make certain the generator is on a flat, level surface.
2.  Disconnect all electrical loads from the generator. 

Never start or stop the generator with electrical 
devices plugged in or turned on.

3.  Turn the Fuel Valve to the “ON” position.
4.  Flip the ignition switch to the “ON” position.
5.  Move the choke lever to the “CHOKE” position.
6.  RECOIL START: Pull the starter cord slowly until 

resistance is felt and then pull rapidly

7.  Do not over-choke. As as soon as engine starts, move 

the choke lever to the “RUN” position.

If the engine starts but does not run make certain 
that the generator is on a flat, level surface. The 
engine is equipped with a low oil sensor that will 
prevent the engine from running when the oil level 
falls below a critical threshold.

NOTE

Keep choke lever in “Choke” position for only 1 
pull of the recoil starter. After first pull, move choke 
lever to the “Run” position for up to the next 3 
pulls of the recoil starter. Too much choke leads to 
sparkplug fouling/engine flooding due to the lack of 
incoming air. This will cause the engine not to start.

NOTE

Summary of Contents for 41135

Page 1: ...0670 USA 1 877 338 0999 www championpowerequipment com SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual MADE IN CHINA REV 41135 20140115 41135 MODEL NUMBER warranty_ba...

Page 2: ...eded your product may be operated at temperatures ranging from 15 C 5 F to 50 C 122 F for short periods If the product is exposed to temperatures outside this range during storage it should be brought...

Page 3: ...aintenance 14 Oil 14 Spark Plugs 14 Air Filter 14 Spark Arrester 15 Cleaning 15 Adjustments 15 Maintenance Schedule 15 Generator Maintenance 16 Storage 16 Generator Storage 16 Specifications 17 Engine...

Page 4: ...information available when ordering parts and when making technical or warranty inquiries Accessories Champion Power Equipment manufactures and sells accessories designed to help you get the most fro...

Page 5: ...hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided m...

Page 6: ...metal decking Use approved transfer equipment to isolate generator from your electric utility and Notify your utility company before connecting your generator to your power system DANGER Sparks can re...

Page 7: ...ay create sparks that can start fires around dry vegetation A spark arrestor may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention require...

Page 8: ...ank 5 9 gallon 22 4 L capacity fuel tank 2 Choke Used to start the engine 3 Fuel Valve Turn this valve to the ON position to supply fuel to the engine 4 Air Cleaner Protects the engine by filtering du...

Page 9: ...display alternator output voltage 4 120 240V AC 30 Amp Twist Lock Receptacle NEMA L14 30R May be used to supply electrical power for the operation of 120 and or 240 Volt AC 30 Amp single phase 60 Hz e...

Page 10: ...ith the following parts Wheel Kit 8 in Wheel 2 Flange Bolt M10x105 for Wheel 2 Bushing 2 Flat Washer 10 2 Nut M10 2 Handle 1 Support Leg w Vibration Mounts 1 Flange Bolt M8x45 for Handle 2 Flange Bolt...

Page 11: ...the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket not included Pliers not included 1 Before adding fuel and oil tip the generat...

Page 12: ...ubricated ball bearing that requires no additional lubrication for the life of the bearing NOTE Add Engine Oil Cont d 2 Remove oil fill cap dipstick to add oil 3 Add 1 2 qt 1 1 L of oil and replace oi...

Page 13: ...y manufacture s warranty It is advisable to always shut off the fuel supply run the engine to fuel starvation and drain the tank when the equipment is not in use for more than 30 days NOTE Add Fuel 1...

Page 14: ...ioning generator Failure to follow proper safety precautions may void manufacturer s warranty Do not operate or store the generator in rain snow or wet weather Using a generator or electrical applianc...

Page 15: ...l devices plugged in or turned on 2 Let the generator run at no load for several minutes to stabilize internal temperatures of the engine and generator 3 Turn the Fuel Valve to the OFF position 4 Let...

Page 16: ...ith the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance WARNING Operation at High Altitude The density of air at high altitude is...

Page 17: ...ate in clean engine oil 5 Squeeze in a clean absorbent cloth to remove all excess oil 6 Place the filter in the assembly 7 Reattach the air filter cover and snap in place Spark Plugs 1 Remove the spar...

Page 18: ...he end of the spark arrester to the muffler 3 Remove the spark arrester screen 4 Carefully remove the carbon deposits from the spark arrester screen with a wire brush 5 Replace the spark arrester if i...

Page 19: ...s are disconnected from the generator 3 Run the generator for a few minutes so the treated fuel cycles through the fuel system and carburetor 4 Turn the fuel valve to the Off position 5 Let the genera...

Page 20: ...g the valve adjustment procedure is on www championpowerequipment com Spark Plugs OEM spark plug NHSP F6RTC Replacement spark plug NGK BPR6ES or equivalent Make certain the spark plug gap is 0 7 0 8 m...

Page 21: ...REV 41135 20140115 18 41135 ENGLISH Wiring Diagram Specifications...

Page 22: ...25 26 27 28 29 30 31 32 33 34 36 38 39 40 41 42 43 44 40 45 46 47 39 40 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 50 65 66 67 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 91 68 92...

Page 23: ...1 16674 0516 Flange Bolt M5 16 3 51 152 190200 04 AVR 5KW CPE 1 52 152 190002 00 End Housing 1 Part Number Description Qty 53 2 08 029 Flange Bolt M6 165 4 54 151 191002 00 Stator Cover 1 55 2 08 030...

Page 24: ...3 102 101 83 10 1 2 3 4 5 6 7 8 9 11 12 13 14 15 16 17 18 19 20 22 23 24 25 26 27 28 29 31 32 33 12 34 28 35 36 21 37 39 40 41 42 44 45 46 47 48 49 50 51 12 52 53 55 56 57 58 59 60 63 64 66 67 68 69 7...

Page 25: ...ylinder Head 1 54 2 01 006 Stud Bolt M8 35 2 55 2 15 002 F6RTC Spark Plug F6RTC 1 Part Number Description Qty 56 2 08 014 Flange Bolt M10 80 4 57 46 020002 00 Gasket Cylinder Head Cover 1 58 46 021000...

Page 26: ...e to the proper level Place generator on a flat level surface Generator cannot supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient venti...

Page 27: ...labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the generator s limits modified installed improperly or connected incorrectly to any elec...

Page 28: ...and labor For engines less than or equal to 80cc only the fuel tank and fuel line is subject to the evaporative emission control warranty requirements of this section MANUFACTURER S EMISSION CONTROL S...

Page 29: ...be warranted for the period of time prior to the first scheduled replacement point for that part If the part fails prior to the first scheduled replacement the part shall be repaired or replaced by CP...

Page 30: ...rburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original pur...

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