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Troubleshooting 

22  

Rev 

41111-20090414-105

 

Troubleshooting 

 

Problem 

Cause 

Solution 

Generator will not start 

No fuel 

Add fuel 

Faulty spark plug 

Replace spark plug 

Unit loaded during start up 

Remove load from unit 

Generator will not start or 
generator starts but runs roughly 

Low oil level 

Fill crankcase to the proper level 
Place generator on a flat, level surface 

Choke in the wrong position 

Adjust choke 

Spark plug wire loose 

Attach wire to spark plug 

Generator shuts down during 
operation 

Out of fuel 

Fill fuel tank 

Low oil level 

Fill crankcase to the proper level. 
Place generator on a flat, level surface 

Generator cannot supply enough 
power or overheating 

Generator is overloaded 

Review load and adjust. See “Power 
Management” 

Insufficient ventilation 

Check for air restriction. Move to a 
well-ventilated area 

No AC output 

Cable not properly connected 

Check all connections 

Connected device is defective 

Replace defective device 

Circuit breaker is open 

Reset circuit breaker 

Capacitor defective 

Replace capacitor (Service Center) 

Faulty brush assembly 

Replace brush assembly (Service 

Center) 

Faulty AVR 

Replace AVR (Service Center) 

Loose wiring 

Inspect and tighten wiring 
connections 

Other 

Contact the help line 

Generator gallops 

Engine governor defective 

Contact the help line 

Repeated circuit breaker tripping 

Overload 

Review load and adjust. See “Power 
Management” 

Faulty cords or device 

Check for damaged, bare or frayed 
wires. Replace defective device 

Summary of Contents for 41111

Page 1: ...Fe Springs Road Santa Fe Springs CA 90670 USA Made in China 6000 Peak Watts 5000 Running Watts PORTABLE GENERATOR SAVE THESE INSTRUCTIONS Important Safety Instructions are included in this manual Owne...

Page 2: ......

Page 3: ...attage Reference Chart 12 Maintenance 13 Engine Maintenance 13 Oil 13 Spark Plugs 13 Air Filter 14 Spark Arrester 14 Cleaning 14 Adjustments 14 Maintenance Schedule 14 Generator Maintenance 14 Storage...

Page 4: ......

Page 5: ...ories Champion Power Equipment manufactures and sells accessories designed to help you get the most from your purchase To find out more about our covers power cables and storm kits please visit our we...

Page 6: ...minently hazardous situation which if not avoided will result in death or serious injury WARNING WARNING indicates a potentially hazardous situation which if not avoided could result in death or serio...

Page 7: ...perate equipment with guards in place DO NOT wear loose fitting clothing dangling drawstrings or items that could become caught DANGER Generator produces powerful voltage DO NOT touch bare wires or re...

Page 8: ...is empty Disconnect the spark plug wire When storing the generator Store away from sparks open flames pilot lights heat and other sources of ignition WARNING Rapid retraction of the starter cord will...

Page 9: ...alve Turn this valve to the On position to supply fuel to the engine 3 Choke Lever Used to start the engine 4 Air Cleaner Protects the engine by filtering dust and debris from the intake air 5 Recoil...

Page 10: ...the receptacle This receptacle powers 240 Volt AC single phase loads requiring up to 5000 watts 120 Volt AC 60 Hz single phase loads requiring up to 25 A or 3000 Watts of power If an L14 30P plug is...

Page 11: ...with the following parts Wheel Kit Handle Assembly 1 set 8 Solid Wheel 2 piece Axle Assembly 2 sets Support Leg 1 piece Vibration Mounts 2 piece Support Leg Hardware 1 set Oil Funnel 1 piece Spark Plu...

Page 12: ...ot intended for over the road use You will need the following tools to install the wheels 17 mm wrench OR adjustable wrench not included Socket wrench with a 16 mm socket Pliers not included 1 Slide t...

Page 13: ...d with the recommended type and amount of oil Damage to the generator as a result of failure to follow these instructions will void your warranty 1 Place the generator on a flat level surface 2 Remove...

Page 14: ...rettes or smoke when filling the fuel tank Grounding Your generator must be properly connected to an appropriate ground to help prevent electric shock WARNING Failure to properly ground the generator...

Page 15: ...Supply UPS device Most UPS devices come with a rechargeable battery between the electronic equipment and power supply source The device buffers the voltage and protects against virtually all short du...

Page 16: ...the engine to stabilize 5 Plug in and turn on the next item 6 Allow the engine to stabilize 7 Repeat steps 5 6 for each additional item NOTE Never exceed the generator capacity when adding loads Watt...

Page 17: ...the proper grade of oil for your operating environment 1 Remove the oil drain plug with a 15 mm socket and extension 2 Allow the oil to drain completely 3 Replace the drain plug 4 Remove oil fill cap...

Page 18: ...The air fuel mixture is not adjustable Tampering with the governor can damage your generator and your electrical devices and will void your warranty CPE recommends that you contact our service line at...

Page 19: ...mage the generator windings Use a damp cloth to clean exterior surfaces of the generator Use a soft bristle brush to remove dirt and oil Use an air compressor 25 PSI to clear dirt and debris from the...

Page 20: ...line and carburetor to prevent gum from forming 4 Add a fuel stabilizer into the fuel tank 5 Change the oil 6 Remove the spark plug and pour about ounce of oil into the cylinder Crank the engine slowl...

Page 21: ...allons 25 L Use regular unleaded gasoline with a minimum octane rating of 85 Oil Oil capacity is 1 16 qt 1 1 L Spark Plugs Your generator comes equipped with a long reach plug 19mm Intermittent use le...

Page 22: ...Specifications 18 Rev 41111 20090414 Parts Diagram...

Page 23: ...2FD 1152036 Brush Support Plate 1 23 ST05FD 1152035 Brush Assembly 1 24 ST05FD 1152032 End Cover 1 25 GB5789 FB6 165 Flange Bolt M6 165 4 26 ST05FD 1152003 4 Stator Cover 1 27 GB5789 FB10 1 25 250 Fla...

Page 24: ...ge Bolt M5 14 2 68 GB93 LW 5 Lock Washer 5 2 69 ST188FD 1100103 Muffler Inner Protector 1 70 GB5789 FB8 20 Flange Bolt M8 20 2 71 ST188FD 1100006 Muffler Stay 1 72 GB5789 FB8 20 Flange Bolt M8 20 2 73...

Page 25: ...Specifications 21 Wiring Diagram...

Page 26: ...supply enough power or overheating Generator is overloaded Review load and adjust See Power Management Insufficient ventilation Check for air restriction Move to a well ventilated area No AC output Ca...

Page 27: ...ole Installation Use and Maintenance This warranty will not apply to parts and or labor if this generator is deemed to have been misused neglected involved in an accident abused loaded beyond the gene...

Page 28: ...ect to provisions set forth below If during the warranty period emission related part on your engine is defective in materials or workmanship the part will be repaired or replaced by CPE OWNER WARRANT...

Page 29: ...d A statement in such written instructions to the effect of repair or replace as necessary shall not reduce the ECS Warranty Period Any such part repaired or replaced under the ECS Warranty shall be w...

Page 30: ...with these listed systems TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or other proof of original purchas...

Page 31: ...Notes Rev 41111 20090414 27 Notes...

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